Siemens SIMATIC CP 4163-5 Operating Instructions Manual
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Siemens SIMATIC CP 4163-5 Operating Instructions Manual

Siemens SIMATIC CP 4163-5 Operating Instructions Manual

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SIMATIC CP 4163-5
SIMATIC NET
S7-4100 - PROFIBUS
SIMATIC CP 4163-5
Operating Instructions
12/2022
C79000-G8976-C589-01
Preface
Application and functions
LEDs, connections, QR code
Installation, connection,
commissioning, removal
Configuration
Diagnostics and
maintenance
Technical specifications
Approvals
Dimension drawings
Bibliography
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2
3
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Summary of Contents for Siemens SIMATIC CP 4163-5

  • Page 1 SIMATIC CP 4163-5 Preface Application and functions SIMATIC NET LEDs, connections, QR code Installation, connection, commissioning, removal S7-4100 - PROFIBUS SIMATIC CP 4163-5 Configuration Diagnostics and maintenance Operating Instructions Technical specifications Approvals Dimension drawings Bibliography 12/2022 C79000-G8976-C589-01...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    ③ The LEDs under the front panel (Reserve) have no function. ④ PROFIBUS interface: 1 x 9-pin RS485 socket (Page 17) ⑤ QR code (Page 17) Figure 1 Display of the CP 4163-5 SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...
  • Page 4 /2/ (Page 41) • Knowledge of engineering with SIMATIC PCS neo Current manual edition on the Internet You will also find the current version of this manual on the Internet pages of Siemens Industry Online Support: Link: (https://support.industry.siemens.com/cs/ww/en/ps/15334/man) SIMATIC CP 4163-5...
  • Page 5 You will find license conditions in the following document on the supplied data medium: • OSS_CP4163-5_99.pdf Firmware The firmware is signed and encrypted. This ensures that only firmware created by Siemens can be downloaded to the device. SIMATIC CP 4163-5...
  • Page 6 • Restrict physical access to the device to qualified personnel. Observe the PCS neo security concept, see: Link: (https://support.industry.siemens.com/cs/ww/en/view/109772128/en) Device defective If a fault develops, please send the device to your Siemens representative for repair. Repairs on-site are not possible. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...
  • Page 7 Siemens contact. Keep to the local regulations. You will find information on returning the product on the Internet pages of Siemens Industry Online Support: Link: (https://support.industry.siemens.com/cs/ww/en/view/109479891) SIMATIC NET glossary The SIMATIC NET glossary describes terms that may be used in this document.
  • Page 8 Preface SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 9: Table Of Contents

    Disassembly ........................26 Configuration ............................27 CP in the configuration....................... 27 Slots of the CP........................27 Creating and configuring a CP .................... 28 Diagnostics and maintenance ......................29 Diagnostics options ......................29 Maintenance........................29 SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...
  • Page 10 5.2.2 Resetting to factory settings ....................30 Technical specifications........................31 Technical specifications ..................... 31 PROFIBUS interface terminal assignment ................32 Approvals ............................. 33 Dimension drawings ..........................39 Bibliography ............................41 Index ..............................43 SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 11: Application And Functions

    – PROFIBUS DP master (class 1) DP master according to EN 50170, DP-V1 – DP master mode for DP Devices according to PROFIBUS DP-V0 and DP-V1 – DP master mode for Siemens DP Devices – "DP mode" • Diagnostics requests As DP master (class 1), the CP supports diagnostics requests of a DP master (class 2).

  • Page 12: Configuration Limits And Performance Data

    A maximum of five CPs can be plugged. You can find more detailed information on the maximum number of modules and the maximum configuration in the SIMATIC S7-4100 system manual; see /2/ (Page 41). SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 13: Transmission Speeds Supported

    As DP master (class 1), the CP supports diagnostics requests of a DP master (class 2). 1.4.4 Data record routing Connections to field devices Max. 16 connections can be established at the same time for data record routing with field devices. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 14: Other Characteristics

    The full functionality of the CP can be configured with the functions of the firmware version according to Preface (Page 3). You can find more detailed information in the "Released modules" documentation of PCS neo. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 15: Leds, Connections, Qr Code

    LEDs of the CP 4163-5 (without front cover) Meaning of the LED displays The CP 4163-5 has the following three LEDs to display the current operating status and the diagnostics status: • Green: RUN • Red: ERROR • Yellow: MAINTENANCE SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...
  • Page 16 A diagnostic event is present Maintenance is demanded Maintenance demanded and a diagnostic event is present • Module fault (LEDs flash synchronously) LEDs under the front panel The LEDs under the front panel (Reserve) have no function. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 17: Profibus Interface

    (Page 32). Connectors You can use straight connectors for the PROFIBUS connection of the CP, such as the product 6ES7972-0BA12-0XA0. Angled connectors collide with the front panel of the CP. QR code SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...
  • Page 18 The QR code is simultaneously an Identification Link in accordance with IEC 61406-1. When you scan the QR code (e.g. with a smartphone), you directly open the Siemens Internet page of the digital nameplate. Digital nameplate The digital nameplate is: •...

  • Page 19: Installation, Connection, Commissioning, Removal

    Only clean the outer parts of the housing with a dry cloth. Do not use any liquids or solvents. WARNING EXPLOSION HAZARD Do not open the device when the supply voltage is turned on. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 20: Notes On Use In Hazardous Areas According To Atex / Ukex / Iecex / Ccc-Ex

    At an ambient temperature of ≥ 60 °C, use heat-resistant cables designed for an ambient temperature at least 20 °C higher. The cable entries used on the enclosure must comply with the IP degree of protection required by EN IEC / IEC 60079-0, GB 3836.1. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 21: Notes On Use In Hazardous Areas According To Ul Hazloc And Fm

    30 ºC higher than maximum ambient temperature. WARNING EXPLOSION HAZARD Replacing components may impair suitability for Class 1, Division 2 or Zone 2. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 22: Installation, Removal And Repairs In Hazardous Areas

    • Ensure that equipotential bonding is available for the device. WARNING Unprotected cable ends There is a risk of explosion due to unprotected cable ends in hazardous areas. • Protect unused cable ends according to IEC/EN 60079-14. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 23: Installing And Connecting

    • Observe the device approvals applicable for your country. WARNING Unauthorized repair of devices in explosion-proof design Risk of explosion in hazardous areas • Repair work may only be performed by personnel authorized by Siemens. Installing and connecting NOTICE Improper mounting Improper mounting may damage the device or impair its operation.

  • Page 24: Connection: Slots And Modules

    Connection: Slots and modules Connectors The respective modules are connected to one another via the connections of the slots and the modules of the SIMATIC S7-4100. The connections on the different modules are the same. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 25: Commissioning

    Outside of hazardous zones, the CP can be pulled and plugged during operation depending on type of installation: • Installation in the bus module The CP can be pulled or plugged when the power supply is switched on. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 26: Disassembly

    • Before starting work, ensure that the electricity is switched off. • Secure remaining connections so that no damage can occur as a result of disassembly if the system is accidentally started up. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 27: Configuration

    • Slots 5 to 9 are permissible for CPs. • Maximum number of CPs The maximum number of CPs depends on the configuration of the station. For details, see section Rack components (Page 12). SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 28: Creating And Configuring A Cp

    Configure the further parameters of the CP. You can find information in the online help for engineering. Then load the controller. The configuration data of the CP is stored on the CPU of the controller. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 29: Diagnostics And Maintenance

    Only clean the outer parts of the housing with a damp, but not wet, cloth. • In non-hazardous areas Only clean the outer parts of the housing with a dry cloth. Do not use any liquids or solvents. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 30: Update Firmware

    Update firmware New firmware versions of the CP If a new firmware version is available for the CP, you will find this on the Internet pages of Siemens Industry Online Support: Link: (https://support.industry.siemens.com/cs/ww/en/ps/15334/dl) Save the firmware file on your server PC.

  • Page 31: Technical Specifications

    ≤ 95% at 25 °C, no condensation Maximum pollutant concentration Acc. to ISA-S71.04 severity level G1, G2, G3 Operating altitude Up to 5000 m above sea level * Design, dimensions and weight Module format Compact module S7-4100, single width SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 32: Profibus Interface Terminal Assignment

    Note No 24 V DC supply voltage The PROFIBUS interface does not provide a 24 V DC power supply. I/O devices (for example, PC adapter 6ES7972-0CB20-0XA0) are therefore not operational on the interface. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 33: Approvals

    Directive of the European Parliament and the Council of 26 February 2014 on the approximation of the laws of the member states concerning equipment and protective systems intended for use in potentially explosive atmospheres, official journal of the EU L96, 29/03/2014, pages. 309-356 SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...
  • Page 34 Directive of the European Parliament and of the Council of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment UK Declaration of Conformity Importer UK: Siemens plc Sir William Siemens House Princess Road Manchester M20 2UR The product meets the requirements of the following directives: •...
  • Page 35 • EN IEC 60079-0 - Explosive atmospheres - Part 0: Equipment - General requirements • EN 60079-7 - Explosive Atmospheres - Part 7: Equipment protection by increased safety 'e' Importer UK: Siemens plc (see above) Classification: Ex na IIC T4 Gc The product meets the requirements of the following standards: •...
  • Page 36 Applied standards: • ANSI ISA 12.12.01 • CSA C22.2 No. 213-M1987 APPROVED for Use in: • Cl. 1, Div. 2, GP. A, B, C, D T3...T6 • Cl. 1, Zone 2, GP. IIC T3...T6 SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...
  • Page 37 바라며, 가정 외의 지역에서 사용하는것을 목적으로 합니다. Note that in terms of the emission of interference, this device corresponds to limit class A. This device can be used in all areas except for residential environments. SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...
  • Page 38 SIMATIC NET products are regularly submitted to the relevant authorities and approval centers for approvals relating to specific markets and applications. If you require a list of the current approvals for individual devices, consult your Siemens contact or check the Internet pages of Siemens Industry Online Support: Link: (https://support.industry.siemens.com/cs/ww/en/ps/15334/dl)

  • Page 39: Dimension Drawings

    Dimension drawings All dimensions in the dimension drawings are in millimeters. Figure B-1 Front view SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...
  • Page 40 Dimension drawings Figure B-2 Side view SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 41: Bibliography

    Bibliography SIMATIC S7-4100 CP 4163-5 operating instructions Siemens AG Link: (https://support.industry.siemens.com/cs/ww/en/ps/15334/man) SIMATIC S7-4100 Controller system manual Siemens AG Link: (https://support.industry.siemens.com/cs/ww/en/ps/13715) SIMATIC S7-4100 CPU 4168-H equipment manual Siemens AG Link: (https://support.industry.siemens.com/cs/ww/en/ps/13715) ITLESIMATIC CP 4163-5 OCPROPERTY "document-class"Operating Instructions, 12/2022, C79000-G8976-C589-01...
  • Page 42 Bibliography SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

  • Page 43: Index

    Safety notices, 19 Field device, 11 Service & Support, 7 Firmware version, 3 SIMATIC NET glossary, 7 Glossary, 7 Time-of-day synchronization, 11 Training, 7 Transmission speed, 13 Hardware product version, 3 LEDs, 15 Load, 25 SIMATIC CP 4163-5 Operating Instructions, 12/2022, C79000-G8976-C589-01...

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