BendPak XPR-7TR Installation And Operation Manual
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BendPak XPR-7TR Installation And Operation Manual

Surface mounted two-post turf lift
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INSTALLATION AND OPERATION MANUAL
7,000 POUND CAPACITY
SURFACE MOUNTED
TWO-POST TURF LIFT
MODEL:
XPR-7TR
VERSION A
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the
purchaser upon receipt from the carrier.
Consequently, claims for the material damaged in ship-
ment must be made by the purchaser against the trans-
portation company at the time shipment is received.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased by proper
training and thoughtful operation on the part of the
operator. DO NOT operate or repair this equipment with-
out reading this manual and the important safety instruc-
tions shown inside.
REV A 04-11-08
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com

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Summary of Contents for BendPak XPR-7TR

  • Page 1 REV A 04-11-08 INSTALLATION AND OPERATION MANUAL 7,000 POUND CAPACITY SURFACE MOUNTED TWO-POST TURF LIFT MODEL: XPR-7TR VERSION A Keep this operation manual near the machine at all times. Make sure that ALL USERS read this manual. BE SAFE SHIPPING DAMAGE CLAIMS Your new lift was designed and built with safety in mind.

  • Page 2: Warranty / Serial Number Information

    BendPak Inc. shall repair or replace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective. BendPak Inc. will pay labor costs for the first 12 months only on parts returned as previously described.

  • Page 3: Definitions Of Hazard Levels Owner's Responsibility / Before You Begin

    Our willingness to practices which may result in minor personal injury, assist in helping you process your claim does not make product or property damage. BendPak responsible for collection of claims or replace- ment of lost or damaged materials.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information ..............2 Definitions of Hazard Levels Owner’s Responsibility / Before You Begin .

  • Page 5: Installer / Operator Agreement; Protective Equipment

    I understand that Bendpak lifts are designed to be and operation activities. installed in indoor locations only. Failure to follow instal-...

  • Page 6: Introduction / Safety / Warning Instructions

    INTRODUCTION 1. Carefully remove the crating and packing materi- 2. Check the voltage, phase and proper amperage require- als. CAUTION! Be careful when cutting steel banding ments for the motor shown on the motor plate. Wiring material as items may become loose and fall causing should be performed by a certified electrician only.

  • Page 7: Tools Required

    TOOLS REQUIRED Rotary Hammer Drill or Similar Large Crescent Wrench 3/4” Masonry Bit Large Pipe Wrench Hammer Crow Bar 4 Foot Level Chalk Line Open-End Wrench Set: 7/16” - 1-1/8” Medium Flat Screwdriver Socket And Ratchet Set: 7/16” - 1-1/8” Tape Measure: 25 Foot Minimum Hex-Key / Allen Wrench Set Needle Nose Pliers...

  • Page 8: Parts Inventory

    When removing the lift from shipping angles pay close attention as the posts can slide and can cause injury. Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting devise. PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation.

  • Page 9: Step 3 / Column Preparation

    STEP 3 ( Column Preparation ) COMPLETE THE FOLLOWING PRIOR STANDING UP COLUMNS. 1. Slide Carriage up Column to aid in Pulley removal. (Fig. 3.1) Fig 3.1 Fig 3.3 4. Install the Cylinder Fittings in Cylinder ports, use Teflon Tape on pipe threads. DO NOT use Teflon tape on the JIC Hose Fittings.

  • Page 10: Step 4 / Site Layout

    Fig 3.5 Fig 4.1 STEP 4 4. After the Post locations are properly marked, use a chalk or crayon to make an outline of the Posts on the floor ( Site Layout ) at each location using the Post Base Plates as a template. (See Fig 4.1) 1.

  • Page 12: Main Assembly View

    MAIN ASSEMBLY VIEW...

  • Page 13: Step 5 /Installing Powerside Column

    STEP 5 ( Installing The POWERSIDE Column ) 1. Before proceeding, double the check measurements and make certain that the bases of each Column are aligned with the chalk line. 2. Using the base plate on the POWERSIDE Column as a guide, drill each anchor hole in the concrete (approximately 4-1/2”...

  • Page 14: Step 7 / Mounting The Top Trough Assembly

    STEP 7 Mounting the Top Trough Assembly. ) NOTE: To ease installation of the Top Trough, it helps to keep the anchor bolts loose on one of the Columns until the Top Tough is mounted. 1. Remove all of the Equalizer pulleys in preparation of installing the Top Trough assy.

  • Page 15: Step 8 / Mounting The Hydraulic Power Unit

    STEP 8 ( Mounting the Hydraulic Power Unit ) 1. Attach the Power Unit to the POWERSIDE COLUMN. DANGER ! install the Vibration Dampener between the Power Unit ALL WIRING MUST BE PERFORMED and the Power Unit Mounting plate on the Powerside BY A LICENSED ELECTRICIAN.

  • Page 16: Step 9 / Installing Safeties And Safety Cables

    STEP 9 From the offside Column insert the non looped end of the Safety Cable through the hole located to the right of Installing the Safeties and Safety Cable ) the Offside Safety Weldment. (See Fig. 9.3) Install Safety Weldments into each respective Fig.

  • Page 17: Step 10 / Installing Hydraulic Hoses

    4. Route the Cable through the Top Trough Safety Cable 7. Pull the slack out the Safety Cable and hold tension Pulley(s) and across the lift. (See Fig. 9.5) as the Cable is being tightened. Tighten jam nuts on either side of the Cable to secure it into place. (See Fig.

  • Page 18: Step 11 / Routing The Equalizer Cables

    Fig. 11.1 WARNING! When routing the Hydraulic Hose through the Columns, make sure to route through the retain- ing rings welded inside each Column. Make sure that the Hose is clear of any moving parts. It may be necessary to tie Hose clear by using nylon tie straps or wire.

  • Page 19: Step 12 / Installing Overhead Microswitch And Cable

    2. Route Microswitch Cord though the hole in Powerside Post with Rubber Grommet. Loosely position Powerside Safety Cover and run other end of Microswitch Cable through Hole with Grommet in Powerside Safety Cover. DANGER ! (See Fig. 12.2) ALL WIRING MUST BE PERFORMED BY A LICENSED ELECTRICIAN.

  • Page 20: Step 13 / Installing Power Unit Hose Assy. And Powerside Safety Cover

    STEP 13 ( Installing Power Unit Hose Assy and Powerside Safety Cover ) WARNING ! Power Unit Hydraulic Hose Assy. must be routed through the Clips in Powerside Safety Cover. Failure to do so can result in personal injury or damage to the lift.

  • Page 21: Step 14 / Lift Arm Installation

    3. Install Snap-Ring onto Lift Pin. (See Fig 14.2) Fig. 14.2 WARNING! LIFT MUST BE PROPERLY ANCHORED TO THE CONCRETE BEFORE PROCEDING WITH THE INSTALLATION OF THE LIFT ARMS AND WHEEL CRADLE ASSEMBLIES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY INJURY AND OR DEATH AND OR VOID PRODUCT WARRANTY.

  • Page 22: Step 15 / Front Wheel Cradle Installation

    STEP 15 Fig. 15.4 ( Front Wheel Cradle Installation. ) 1. Slide the Left Hand side Sliding Receiver onto the Left Front Short Lift Arm. (See Fig. 15.1) Fig. 15.1 DANGER! STOP PLATES MUST BE INSTALLED 2. Install the Stop Plate onto the end of the Left Front BEFORE OPERATING THE LIFT.

  • Page 23: Step 16 / Rear Wheel Cradle Installation

    STEP 16 ( Rear Wheel Cradle Installation ) 1. Slide the Rear Wheel Cradle Assembly onto the Rear DANGER! Long Left and Right Lift arms. (See Fig. 16.1 & 16.2) STOP PLATES MUST BE INSTALLED Fig. 16.1 BEFORE OPERATING THE LIFT. Fig.

  • Page 25: Carriage Stop Bolt Installation

    You MUST re-install Carriage-Stop bolt (shown below) after Top Beam/Plate is installed and secured. Tighten Carriage-Stop Bolt to 2-3 ft. lbs. of torque upon final installation inspection. These instructions must be followed to insure proper installation and operation of your lift. Failure to comply with these instructions can result in serious bodily injury and or death and or void product warranty.

  • Page 26: Step 17 / Power Unit Installation

    DANGER! DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. All wiring must be performed by a certified electrician only. IMPORTANT POWER-UNIT INSTALLATION NOTES DO NOT run power unit with no oil.

  • Page 29: Step 18 / Lift Start Up/ Final Adjustments

    STEP 18 STEP 17 ( Lift Start Up / Final Adjustments ) ( Power Unit Hook Up ) 1. Have a certified electrician run the power supply to motor. Refer to the data plate found on the motor for proper power supply and wire size. CAUTION! During the START-UP procedure, observe all operat- ing components and check for proper installation and...

  • Page 30: Step 19 / Lubrication

    POST-INSTALLATION CHECK-OFF NOTE: There will be initial stretching of the cables in the begin- ning and/or with increased loads. Adjust the cables as Columns Properly Shimmed And Stable outlined above a week after first use, then every three Anchor Bolts Tightened to six months thereafter depending on usage and/or to Pivot / Sheave Pins Properly Attached compensate for stretch.

  • Page 31: Optional Equipment Installation

    OPTIONAL EQUIPMENT INSTALLATION...

  • Page 32: Step 21 / Operation/ Maintenance

    STEP 21 4. Push the LOWERING HANDLE on the Power Unit until the lift has descended completely. ( Operation ) To Raise Lift; When lowering the lift PAY CAREFUL ATTENTION that all personnel and objects are kept clear. ALWAYS keep 1.
  • Page 33 TO RAISE LIFT Read operating and Safety manuals before using lift. Always lift a vehicle according to the manufactures recommended lifting points. Position vehicle between columns. Adjust swing arms so that the vehicle is positioned with the center of gravity midway between lift arms. Raise the vehicle by depressing button until the vehicle just lifts off the ground.
  • Page 34 WIRE ROPE INSPECTION AND MAINTENANCE Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT USE LIFT WITH DEFECTIVE / WORN CABLES. Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internal and external.
  • Page 37 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can insure that your shop is profitable, productive and safe.
  • Page 38 DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.

  • Page 39: Troubleshooting Guide

    LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks internally, (9) 4. Motor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Motor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8.
  • Page 40 MOTOR WILL NOT RUN POSSIBLE CAUSE Fuse blown, (5,2,1,3,4) Limit switch burned out, (1,2,3,4) Microswitch burned out, (1,2,3,4) Motor burned out, (1,2,3,4,6) Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION Check for correct voltage ......Compare supply voltage with voltage on motor nametag.
  • Page 41 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9.
  • Page 42 LIFT WILL NOT STAY UP POSSIBLE CAUSE 1. Air in oil, (1,2,3) 2. Check valve leaks, (6) 3. Cylinders leak internally, (7) 4. Lowering valve leaks, (4,5,1,7,6) 5. Leaking fittings, (8) REMEDY INSTRUCTION 1. Check oil level ........The oil level should be up to the bleed screw in the reservoir with the lift all the way down.

  • Page 43: Maintenance Records

    MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
  • Page 48 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com...

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