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UM2674
User manual
How to use the 2 kW two-channel interleaved PFC based on the STNRGPF02
digital controller
Introduction
The STEVAL-IPFC02V1 2 kW interleaved PFC kit is based on the
STNRGPF02
digital controller and consists of a power board,
control board and adapter board. The digital configurable ASIC can drive up to two channels in an interleaved PFC for industrial
applications.
The STNRGPF02 embedded on the control board implements mixed signal (analog/digital) average current mode control in
CCM at fixed frequency. The analog section ensures cycle-by-cycle current regulation, while digital control manages the non-
time-critical operations. You can use the
eDesignSuite
software available on the ST website to configure the digital controller
according to specific application requirements.
Figure 1.
STEVAL-IPFC02V1 evaluation kit with power, control and adapter boards
UM2674 - Rev 3 - January 2021
www.st.com
For further information contact your local STMicroelectronics sales office.
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Summary of Contents for ST STEVAL-IPFC02V1
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Page 1: Figure 1. Steval-Ipfc02V1 Evaluation Kit With Power, Control And Adapter Boards
How to use the 2 kW two-channel interleaved PFC based on the STNRGPF02 digital controller Introduction The STEVAL-IPFC02V1 2 kW interleaved PFC kit is based on the STNRGPF02 digital controller and consists of a power board, control board and adapter board. The digital configurable ASIC can drive up to two channels in an interleaved PFC for industrial applications. -
Page 2: Safety Instructions
UM2674 Safety instructions Safety instructions Danger: The evaluation board uses voltage levels that can cause serious injury and even death. Do not touch any components immediately after disconnecting the input power supply as the charged capacitors need time to discharge. Due to the high power density, board components and heat sinks can become very hot and cause severe burns when touched. -
Page 3: Steval-Ipfc02V1 Evaluation Kit Overview
Power stages Digital control section The STEVAL-IPFC02V1 implements mixed signal (analog/digital) control, combining the flexibility of a programmable high end digital solution with the responsiveness and accuracy of analog componentry. The inner current loop consists of an analog proportional-integral (PI) compensator that ensures the highest possible bandwidth and cycle-by-cycle regulation. - Page 4 UM2674 Board features • Two status LEDs to signal nominal and fault conditions • Browser GUI tool (eDesignSuite) for driver customization • Serial communication port for – STNRGPF02 programming – PFC parameter monitoring UM2674 - Rev 3 page 4/28...
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Page 5: How To Use The Steval-Ipfc02V1 Evaluation Board
DC electronic load or load resistor > 2 kW • Power analyzer • Digital oscilloscope The STEVAL-IPFC02V1 board can be tested up to 2 kW at 230 V and 1 kW at 115 V , in a frequency range between 47 and 63 Hz. Note: Any load or passive oscilloscope probe must be isolated from the input source of the PFC. -
Page 6: Steval-Ipfc02P1 Power Board Startup Sequence
UM2674 How to connect and start the STEVAL-IPFC02P1 power board Step 2. Connect the load wires to the output terminals on J300 of the STEVAL-IPFC02P1 power board. The actual load (electronic dc load, load resistors, inverter, etc.) must remain disconnected until the soft startup sequence has completed. -
Page 7: Figure 5. Steval-Ipfc02P1 Input Section
UM2674 How to connect and start the STEVAL-IPFC02P1 power board Once the auxiliary voltages are nominal, the inrush current limiter phase begins by charging the output capacitor until the DC voltage reaches the peak input voltage. The current is limited by resistor R101 until it is shorted by the relay RL100 at the end of inrush phase. -
Page 8: Pfc Controller Customization With Edesignsuite
PFC controller customization with eDesignSuite eDesignSuite software tool developed by STMicroelectronics helps you configure ST products for power conversion applications. You can use it to customize the PFC controller for a specific application by entering the main specifications for your application and generating an automatic design, or by following a guided process for more specific designs. -
Page 9: Status Leds And Fault Conditions
UM2674 Status LEDs and fault conditions Status LEDs and fault conditions The STEVAL-IPFC02C1 control board has the following status LEDs: • a green LED connected to STNRGPF02 pin 15 (PFC_OK) • a red LED connected to STNRGPF02 pin 14 (PFC_FAULT) Normal operation During normal operation, the green LED (D2) on the STEVAL-IPFC02C1 control board remains lit to indicate that the PFC is operating under allowable conditions. -
Page 10: Steval-Ipfc02V1 Schematic Diagrams
STEVAL-IPFC02V1 schematic diagrams Figure 7. STEVAL-IPFC02P1 schematic - input section D100 RL100 S TP S 1L30A Q100 R100 22 J 100 S TS 6NF20V RELAY 250Va c-16A F100 R101 AC-IN-L1 R102 AC-IN-L2 20A 250Va c R103 470k D101 N.M. Y100... -
Page 11: Figure 8. Steval-Ipfc02P1 Schematic - Auxiliary Power Supply
Figure 8. STEVAL-IPFC02P1 schematic - auxiliary power supply +400V D200 S M6T220A D201 L200 L201 D202 4.7uH S TTH1L06A S TP S 2150A C201 C202 R207 470uF 470uF C200 3.3k 470nF D203 U200 R200 6.5V VOUT 2198.0037 GND4 GND1 S TP S 1L30A GND3 GND2 INHIBIT... -
Page 12: Figure 9. Steval-Ipfc02P1 Schematic - Boost Interleaving Section
Figure 9. STEVAL-IPFC02P1 schematic - boost interleaving section +400V L300 V_INP UT D300 2097.0016 VOUT L301 C300 C301 + C302 S TP S C12065D D301 2097.0016 0.56uF 680uF 680uF J 300 S TP S C12065D R300 R301 R302 C304 R303 C305 R349 R350... -
Page 13: Figure 10. Steval-Ipfc02C1 Schematic
Figure 10. STEVAL-IPFC02C1 schematic VIN_L2 N.M. VDDA R43 100k 120 ohm-100MHz 220nF N.M. 1.8k 4.7uF 100nF 10nF 10nF 100nF RED LED 1.8k GREEN LED R42 100k 220nF N.M. GREEN VBUS P W M0 P W M0 P W M0 220nF P W M1 P WM[0] VIN[1]... -
Page 14: Figure 11. Steval-Ipfc01A1 Schematic
Figure 11. STEVAL-IPFC01A1 schematic J 401 CON6 CON4 J 400 D400 R403 Q400 MMBT2222ALT1G R401 330 R402 470k... -
Page 15: Steval-Ipfc02V1 Bill Of Materials
UM2674 Bill of materials STEVAL-IPFC02V1 bill of materials Table 1. STEVAL-IPFC02V1 bill of materials Item Q.ty Ref. Part / Value Description Manufacturer Order code STEVAL- Power board not available separately IPFC02P1 STEVAL- Control board not available separately IPFC02C1 STEVAL- Adapter board... - Page 16 UM2674 Bill of materials Item Q.ty Ref. Part / Value Description Manufacturer Order code CAP FILM 0.56µF, 630Vdc, RAD, Radial, C300 EPCOS (TDK) B32673P6564K000 ±10% 26.5x6x15mm LS 22.5 ALU SNAP IN, 680µF, 450V, C301, C302 Radial, Can - Snap- KEMET ALA7DA681DF450 ±20% 1µF, 277V-a.c.,...
- Page 17 UM2674 Bill of materials Item Q.ty Ref. Part / Value Description Manufacturer Order code DIODE SCHOTTKY D300, D301 650V, 12A TO220AC, STPSC12065D TO-220-2 FUSE BOARD MNT, 20A 250Vac, 0.390" L x 0.120" F100 250VAC 72VDC, W x 0.125" H Bel Fuse Inc. SMM 20 (9.80mm x 3.05mm x 3.18mm)
- Page 18 UM2674 Bill of materials Item Q.ty Ref. Part / Value Description Manufacturer Order code CHIP RESISTOR R105, R108, 33k, 0.25W, SMD 1206, 1206 R109 1/4W, ±1% (3216 Metric) CHIP RESISTOR 100k, 0.25W, R106 SMD 1206, 1206 1/4W, ±1% (3216 Metric) CHIP RESISTOR 10M, 0.1W, R107, R111...
- Page 19 UM2674 Bill of materials Item Q.ty Ref. Part / Value Description Manufacturer Order code CHIP RESISTOR 10k, 0.25W, R315, R317 SMD 1206, 1206 1/4W, ±1% (3216 Metric) RES 3264 current R316, R318 10mΩ, 2W, ±1% sensing, 2512 (6432 Ohmite MCS3264R010FER Metric) Panasonic RES 2512, 2512...
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Page 20: Steval-Ipfc02C1 Control Board Bill Of Materials
UM2674 Bill of materials Item Q.ty Ref. Part / Value Description Manufacturer Order code IC PRIMARY SWITCHING REG U201 16SOIC, 16-SOIC ALTAIR05T-800 (0.154", 3.90mm Width) IC OPAMP GP U300, U301, 8MHZ RRO TSV911ILT U303, U304 SOT23-5, SC-74A, SOT-753 SENS TEMP ANLG VOLT SOT-323-5, U302 STLM20W87F... - Page 21 UM2674 Bill of materials Item Q.ty Ref. Part / Value Description Manufacturer Order code C0G Ceramic 100pF, 50V, C8, C40 Capacitor, SMD ±5% 0603 C0G Ceramic 150pF, 50V, C9, C29 Capacitor, SMD ±5% 0604 C0G Ceramic C10, C37 33pF, 50V, ±5% Capacitor, SMD 0603 C0G Ceramic...
- Page 22 UM2674 Bill of materials Item Q.ty Ref. Part / Value Description Manufacturer Order code T. H. PIN Header CON4, 250Vac, Connector, single J2, J5 Wurth Elektronik 61300411121 row, T. H. lead spacing 2.54mm 120 Ω-100MHz, Ferrite, SMD 0603 Wurth Elektronik 74279262 500 mA, ±25% 1.8k, 50V, 0.1, Metal film resistor,...
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Page 23: Steval-Ipfc01A1 Adapter Board Bill Of Materials
UM2674 Bill of materials Item Q.ty Ref. Part / Value Description Manufacturer Order code Low power I/O rail to rail dual OpAmp, LMV358IDT STEVAL-IPFC01A1 adapter board bill of materials Table 4. STEVAL-IPFC01A1 bill of materials Item Q.ty Ref. Part / Value Description Manufacturer Order code... -
Page 24: Revision History
UM2674 Revision history Table 5. Document revision history Date Version Changes 16-Mar-2020 Initial release. 10-Jul-2020 Updated Table 2.STEVAL-IPFC02P1 bill of materials. 22-Jan-2021 Updated Figure 10. STEVAL-IPFC02C1 schematic Table 2. STEVAL-IPFC02P1 bill of materials UM2674 - Rev 3 page 24/28... -
Page 25: Table Of Contents
Board features ..............3 How to use the STEVAL-IPFC02V1 evaluation board....... . 5 How to connect and start the STEVAL-IPFC02P1 power board . - Page 26 Figure 1. STEVAL-IPFC02V1 evaluation kit with power, control and adapter boards ......1 Figure 2.
- Page 27 STEVAL-IPFC02V1 bill of materials ........
- Page 28 ST’s terms and conditions of sale in place at the time of order acknowledgement. Purchasers are solely responsible for the choice, selection, and use of ST products and ST assumes no liability for application assistance or the design of Purchasers’...
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