Related Manuals for unicraft EKZT 301-1
Summary of Contents for unicraft EKZT 301-1
- Page 1 Version 1.03 Operating Instructions Electric Chain Hoist EKZT 301-1 EKZT 501-1 EKZT 301-1 EKZT 501-1...
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Page 2: Table Of Contents
Product identification 1.1 Copyright ............3 1.2 Customer service..........3 Electric chain hoist Item number 1.3 Limitation of liability..........3 EKZT 301-1 6194503 2 Safety................3 EKZT 501-1 6194505 2.1 Symbol explanation ..........3 2.2 Obligations of the operating company ....4 2.3 Requirements to staff.......... -
Page 3: Introduction
Fax: 0049 (0) 951 96555-111 signal words which express the concern of the risk. E-Mail: service@stuermer-maschinen.de Internet: www.unicraft.de DANGER! Spare part orders: Fax: 0049 (0) 951 96555-119 This combination of symbol and signal words indi- cates an imminently dangerous situation which may E-Mail: ersatzteile@stuermer-maschinen.de... -
Page 4: Obligations Of The Operating Company
Safety Obligations of the operating company CAUTION! If the chain hoist is used for commercial purposes, the This combination of symbol and signal words indi- operating company of of the chain hoist must comply cates a possibly dangerous situation which may lead with the legal working safety regulations. -
Page 5: Requirements To Staff
Safety 2.3 Requirements to staff 2.4 Personal protective equipment Qualifications The personal protective equipment serves to protect per- sons against impairments of safety and health while wor- king. The staff member has to wear personal protec-tive The different tasks described in this manual represent equipment while performing different tasks on and with different requirements to the qualification of the persons the machine which are indicated in the individual para-... -
Page 6: General Safety Regulations
Safety 2.5 General safety regulations Under no circumstances must safety devices be re-mo- ved or put of operation (potential risk of serious crushing, danger to life). NOTE! If it is necessary to remove any safety devices for fitting, repair or maintenance work, they must be re-installed im- All local regulations (the latest valid version) which mediately after maintenance or repair is complete. - Page 7 Safety Safe working 5. Do not use the hoist until the load is centered under the hoist. - When operating the hoist, make sure it is firmly se- cured or otherwise secured 6. Do not try to extend the load chain or repair a dama- ged load chain.
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Page 8: Safety Marking On The Electric Chain Hoist
Intended use 25. Pay close attention so that there is no accidental Unfallverhütung for round steel chains in hoist operation, contact with other hoists, structures or objects. the inspection guidelines and the test specifications ac- cording to DIN 685 part 5 Nov. 1981, UVV, BGV D8 26. -
Page 9: Technical Data
Technical data Technical data 4.2 Type plate 4.1 Table Type EKZT 301- EKZT 501- Maximum load [kg] Standard lifting height Lifting speed [m/min] cable length Fig. 2: Type plate Control unit [m] Transport, packaging, storage Degree of protection IP54 IP54 Mechanism group 5.1 Transport (FEM/ISO) -
Page 10: Description Of The Device
Description of the device Description of the device 6.1 Image Fig. 4: Components 1 Carrying hook with safety bar 2 Load chain 3 Stop chain 4 Load hook with safety bracket Fig. 3: Components 5 Hoist 1 Carrying hook with safety bar 6 Control bar 2 Hoist 7 Emergency stop button... -
Page 11: Function
Operation Operation 6.2 Function Chain hoist functions: DANGER! Danger of life by crashing the load! Falling loads can cause serious injury or death. - Never stand, linger or work below a suspended load. - Unsuitable suspension points can fail and the load may drop. -
Page 12: Operating Conditions
Operation 7.2 Electrical connection ATTENTION! DANGER! - Do not carry people on the chain hoist - Do not transport loads over the heads of personnel Danger to life due to electrical voltage! - Do not move loads which exceed the maximum There is an imminent danger of life in case of con- load-bearing capacity of the chain hoist (see type tact with life components by electrocution. -
Page 13: Moving A Load
Care, maintenance and overhaul 7.5 Moving a load NOTE! ATTENTION! - Do not wind load chain around load. - Load chain must not be turned in itself. - Ensure that there are no obstacles in the path of the load. - Check the center of gravity of the attachment point to prevent movement and slippage of the load. -
Page 14: Care By Cleaning
The chain length of the EKZT 301-1 hoist is 3 meters and chain guide or between the lower pulley and the it has 200 knots. Fig. 6 shows the specific dimensions of hook block. - Page 15 157 knots. Fig. 7 shows the specific dimensions of the chain. Daily check of chain hoist Fig. 8: Remove / install load chain on modell EKZT 301-1 Remove / install load chain on modell EKZT 501-1 Step 1: Inspect chain links, hooks, and hook retainers for wear and external damage before each use.
- Page 16 Care, maintenance and overhaul Chopping for the attachment of the pulley or the re- Visual inspection and maintenance moval of the model EKZT 501-1 Maintenance Maintenance work Step 1: Align the 2 hook roller hook holes with the holes interval in the electric chain hoist.
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Page 17: Testing The Chain Hoist
Testing the Chain Hoist Checking the load chain for wear A*[m B [mm] C [mm] Continuous monitoring of the load chain is a mandatory requirement in accordance with DIN 685 Part 5 or UVV BGV D8 § 27 (VBG 8 § 27). The load chain must be Default Limit Default... -
Page 18: Troubleshooting
Troubleshooting 10 Troubleshooting Faults Possible cause Solution Chain hoist motor is not functioning. 1.Inadequate power supply. 1.Check power supply. 2.Wrong phase conductor 2.Change phase. 3.Switch defective. 3.Replace switch 4.Rectifier defective 4.Replace rectifier. 5.Transformer defective 5.Replace transformer. 6.Motor defective. 6.Change motor. Motor restarts after function key is re- Switch defective. -
Page 19: Spare Parts
Spare parts 12 Spare parts Example The support hook for the EKZT 301-1 must be ordered. The carrying hook has the item number 31 in the spare DANGER! part drawing. Risk of injury due to the use of wrong spare parts! -
Page 20: Spare Parts Drawing
In case of service, the following drawing shall help to identify the necessary spare parts. If necessary, send a copy of the parts drawing with the marked components to your authorised dealer. Fig. 12: Spare Parts Drawing EKZT 301-1 EKZT-Series | Version 1.03... - Page 21 Spare parts Fig.. 13: Spare Parts Drawing EKZT 501-1 EKZT-Series | Version 1.03...
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Page 22: Electrical Wiring Diagram
Electrical wiring diagram 13 Electrical wiring diagram EKZT 301-1 Fig. 14: Wiring Diagram EKZT 301-1 EKZT 501-1 Fig. 15: Wiring Diagram EKZT 501-1 EKZT-Series | Version 1.03... -
Page 23: Ec Declaration Of Conformity
According to machine directive 2006/42/EC Annex II 1.A Manufacturer/distributing company: Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt herewith declares that the following product Product group: Unicraft® Werkstatttechnik Designation of the machine: EKZT 301-1 EKZT 501-1 Item number: 6194503 6194505 Machine type: Electric chain hoist Serial number: ______________________... -
Page 24: Maintenance Plan
Maintenance plan 15 Maintenance plan Maintenance plan EKZT 40 h 40 h 40 h 200 h Asne 200 h Asne ces- ces- nuall sary sary Date Opera- Signa- ting ployee ture hours EKZT-Series | Version 1.03... - Page 25 Notes 16 Notes EKZT-Series | Version 1.03...
- Page 26 www.unicraft.de...