unicraft EKZT Series Operating Instructions Manual

unicraft EKZT Series Operating Instructions Manual

Electric chain hoist

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Operating Instructions
Electric Chain Hoist
EKZT 5-1, EKZT 5-2
EKZT 10-1, EKZT 10-2
EKZT 20-1, EKZT 20-2
EKZT 5-2

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Summary of Contents for unicraft EKZT Series

  • Page 1 Operating Instructions Electric Chain Hoist EKZT 5-1, EKZT 5-2 EKZT 10-1, EKZT 10-2 EKZT 20-1, EKZT 20-2 EKZT 5-2...
  • Page 2: Table Of Contents

    4.1 Table..............7 Fax: 0049 (0) 951 96555 - 55 4.2 Type plate ............8 5 Transport, packaging, storage.......8 E-Mail: info@unicraft.de 5.1 Transport ............8 Internet: www.unicraft.de 5.2 Packaging ............8 5.3 Storage ............... 8 6 Description of the device........9 6.1 Image ..............
  • Page 3: Introduction

    Fax: 0049 (0) 951 96555-111 E-Mail: service@stuermer-maschinen.de Internet: www.unicraft.de DANGER! Spare part orders This combination of symbol and signal words indi- Fax: 0049 (0) 951 96555-119 cates an imminently dangerous situation which may E-Mail: ersatzteile@stuermer-maschinen.de...
  • Page 4: Obligations Of The Operating Company

    Safety Obligations of the operating company CAUTION! If the chain hoist is used for commercial purposes, the This combination of symbol and signal words indi- operating company of of the chain hoist must comply cates a possibly dangerous situation which may lead with the legal working safety regulations.
  • Page 5: Requirements To Staff

    Safety 2.3 Requirements to staff 2.4 Personal protective equipment Qualifications The personal protective equipment serves to protect per- sons against impairments of safety and health while wor- king. The staff member has to wear personal protective The different tasks described in this manual represent equipment while performing different tasks on and with different requirements to the qualification of the persons the machine which are indicated in the individual para-...
  • Page 6: General Safety Regulations

    Intended use 2.5 General safety regulations Under no circumstances must safety devices be remo- ved or put of operation (potential risk of serious crushing, danger to life). NOTE! If it is necessary to remove any safety devices for fitting, repair or maintenance work, they must be re-installed im- In each case the valid regulations in the country of mediately after maintenance or repair is complete.
  • Page 7: Foreseeable Misuse

    Technical Data Technical Data Do not use the chain hoist outdoors or under a roof. The proper use also includes observing all indications in 4.1 Table these operating instructions. Any use beyond the proper use or any other use is regarded as misuse. Under no circumstances may personnel be lifted.
  • Page 8: Type Plate

    Transport, packaging, storage 4.2 Type plate EKZT 10-2 20-2 Current consumption 3,2/ 4,0/ 4,0/ Power chain hoist 1,2/ 1,4/ 1,4/ Input [kW] 0,46 0,46 Power chain hoist 0,72/ 0,88/ 0,88/ Output [kW] 0,24 0,29 0,29 Engine group (FEM / ISO) Chain length control unit [m] Fig.
  • Page 9: Description Of The Device

    Description of the device Description of the device 6.2 Function Functions of the chain hoist: 6.1 Image Fig. 5: Control bar 1 1 EMERGENCY STOP buttonr Locks in when pressed. To unlock turn the button in the direction of the arrow (clockwise). 2 Key "ON"...
  • Page 10: Berfore The First Use

    Operation 6.4 Berfore the first use CAUTION! Risk of crushing! All commissioning work on the chain hoist may only be carried out by licensed specialist. Injuries to hands and fingers may result from impro- per use of the electric chain hoist. Step 1: When operating with chassis: Read and follow - - Never grasp the chain while the equipment is in the instructions for the chassis.
  • Page 11: Operating Conditions

    Operation 7.1 Operating conditions 7.3 Test run Before using the chain hoist to lift a load, a no-load test EKZT-Serie should be carried out to test all functions. In particular, the function of the raising and lowering limits should be Temperature range [°C] -20 - +40 tested.
  • Page 12: Move The Load

    Care, maintenance and overhaul 7.5 Move the load 8.1 Care by cleaning ATTENTION! The electric chain hoist must always be kept clean. - Ensure that there are no obstacles in the path of Use protective gloves! the load. - Do not allow the load to swing. Step 1: Raise the load only to the point where it can be NOTE! moved easily over the distance it needs to travel.
  • Page 13 Care, maintenance and overhaul Step 1: Lubricate all moving parts of the chain hoist Control of the brake system: (gearbox, bearings) with high-quality grease. Oil the chain well ATTENTION! Step 2: Check the chain hoist for external damage be- Check the brake system regularly! fore each use.
  • Page 14: Check The Chain Hoists

    Check the chain hoists Check the chain hoists D=(d1+d2)/2 [mm] L [mm] The use of electric chain hoists is possible according to: Standard limit Standard limit UVV "winches, hoists and hoists" DGUV regulation 54, 0,5t 210,0 217,4 UVV "cranes" DGUV regulation 52 265,3 274,6 Testing in accordance with DGUV regulation 54 (BGV...
  • Page 15: Troubleshooting

    Troubleshooting 10 Troubleshooting Faults Possible cause Solution Chain hoist motor is not functioning. 1. Inadequate power supply 1. Check power supply 2. Wrong phase conductor 2. Change phase 3. Switch defective 3. Replace switch 4. Rectifier defective 4. Replace rectifier 5.
  • Page 16: Spare Parts

    Spare parts 12 Spare parts Example The support hook for the EKZT 5-1 must be ordered. The carrying hook has the position number 26 in the spare DANGER! part drawing. Risk of injury due to the use of wrong spare parts! - Type of device: Elektrokettenzug EKZT 5-1 Dangers may result for the user and damages as well - Item number: 619 4005...
  • Page 17: Spare Parts Drawing

    Spare parts 12.2 Spare parts drawing In case of service, the following drawing shall help to identify the necessary spare parts. If necessary, send a copy of the parts drawing with the marked components to your authorised dealer. Fig. 8: Spare parts drawing EKZT EKZT-Series | Version 1.04...
  • Page 18: Electrical Wiring Diagram

    Electrical wiring diagram 13 Electrical wiring diagram EKZT 5-1, EKZT 10-1, EKZT 20-1 Fig. 9: Electrical wiring diagram EKZT-Models with a lifting speed EKZT 5-2, EKZT 10-2, EKZT 20-2 Fig. 10: Electrical wiring diagram EKZT - Models with a lifting speed EKZT-Series | Version 1.04...
  • Page 19: Ec Declaration Of Conformity

    Manufacturer/distributing company: Stürmer Maschinen GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt herewith declares that the following product Product group: Unicraft® Werkstatttechnik Designation of the machine: EKZT 5-1, EKZT 5-2 EKZT 10-1, EKZT 10-2 EKZT 20-1, EKZT 20-2 Item number: 619 4005, 619 4105...
  • Page 20: Maintenance Plan

    Maintenance plan 15 Maintenance plan Maintenance plan EKZT 40 h 40 h 40 h 200 h when 200 h when yearl nee- nee- Date Opera- Signa- ting ployee ture hours EKZT-Series | Version 1.04...
  • Page 21 Maintenance plan Maintenance plan EKZT 40 h 40 h 40 h 200 h when 200 h when yearl nee- nee- Date Opera- Signa- ting ployee ture hours EKZT-Series | Version 1.04...
  • Page 22 www.unicraft.de...

This manual is also suitable for:

Ekzt 5-1Ekzt 5-2Ekzt 10-1Ekzt 10-2Ekzt 20-1Ekzt 20-2

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