Troubleshooting - Berner ZEPHYR Installation & Maintenance Instructions Manual

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SYMPTOMS
NO AIR
MINIMUM AIR
NO SPEED
ADJUSTMENT
AIR IS NOT HITTING
FLOOR
UNEVEN AIR
EXCESSIVE AIR
MOVEMENT AT DOOR-
WAY
NO HEAT
MINIMAL HEAT
EXCESSIVE HEAT
EXCESSIVE HEAT
MINIMAL HEAT

TROUBLESHOOTING

CAUSE
Power supply line open (no power)
Fuse blown/circuit breaker tripped
Motor overload tripped
Failed switch
MOTOR RUNNING/FANS ARE NOT ROTATING
Broken or damaged flexible hub
Shaft rotating inside fan
ELECTRICAL CONTROLS NOT FUNCTIONING WHEN DOOR IS OPEN
Selector switch is in off position
Door limit switch not operating
Air directional discharge vanes mis-adjusted
Inadequate intake clearance
Blower motor operates below speed
Fan rubbing against housing
Fan wheels clogged with dirt
Fan in backwards
Speed sensor not detecting
trigger rotation
Air stream too weak
Air steam hits obstruction
Negative pressure
Shaft rotating inside fan
One motor not operating
Nozzle not angled out far enough
Unit too powerful
Air movement too cold
Pushing air outside building
SEE AIR IS NOT HITTING FLOOR SYMPTOMS
ELECTRICALLY HEATED MODELS
Switch turned to "ON" position
Thermostat not set properly
Coils burned out due to lack of air
Automatic reset thermal cutout failed in open position
Manual reset thermal cutout tripped (if supplied)
Speed sensor not detecting trigger rotation
Without speed adjustment, failed speed sensor
Thermostat in wrong location - thermostat too
close to discharge
Improper voltage
Thermostat not set properly
Speed sensor not detecting trigger rotation
Incorrect speed range
Thermostat in wrong location
Thermostat not set properly
Insufficient air over coil
Improper voltage
STEAM/HOT WATER HEATED UNITS
Too high steam/hot water pressure
Inadequate air flow, fins plugged up, dirty coils
Insufficient removal of condensation (steam)
Not enough steam pressure/water temperature too low
Intake air below design temperature
Check power source, check method of control in ON
position
Replace fuse(s)/reset breaker
Internally protected motor - should reset automatically
after cool-down, if not, replace motor.
Replace switch
Replace fan sleeve/reengage coupling
Tighten set screws/tighten fan on shaft
Turn switch to "ON" position
Repair or replace limit switch
Adjust vanes to proper position, see instructions
Move air curtain or remove obstruction
Provide adequate space for air curtain
Improper voltage
Free fan from housing
Clean and vacuum fan wheels
Check fans for blade curve toward discharge
Adjust gap between sensor & trigger/
replace sensor
Adjust nozzle to proper position, adjust motor speed; see
installation instructions
Remove obstruction or reposition air curtain (move out
3/8" for every 1" up from the door)
Relieve negative pressure by providing makeup air
Tighten set screws
Repair or replace motor
Adjust nozzle angle to outside
Adjust motor speed
Add auxiliary heat to overcome wind chill factor
Adjust discharge angle back into building, adjust motor
speed
Replace switch or check wiring
Change thermostat setting
Correct airflow problem; replace coils
Replace automatic thermal cutout
Reset manual thermal cutout
Adjust gap between sensor and trigger
Replace speed sensor
Move thermostat away from air stream
Supply proper voltage
Change temperature setting
Adjust gap between sensor & trigger/replace sensor
Set dip switch to electric heated speed range
Move the thermostat closer to air stream
Change temperature setting
Remove restriction on intake
Supply proper voltage
Reduce steam pressure/hot water flow
Clean intake and coils
Increase trap size
Raise pressure for steam/increase water flow
Increase steam pressure/increase water flow
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REMEDY

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