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Troubleshooting - Berner K-ZONE KZN1030A Installation & Maintenance Instructions Manual

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Berner air doors require very little servicing. All parts are eas-
ily accessible for periodic inspection and maintenance. Units
should be cleaned at least twice a year. Your particular applica-
tion (the amount of dirt and dust in the air) and location of the
unit(s) will determine how often your unit(s) will need to be
cleaned and serviced. All motors have permanently lubricated,
sealed, sleeve bearings and require no maintenance.
A. UNIT MOUNTED ROTARY SWITCH REMOVAL
The variable speed switch must be removed from the bottom
of the unit.
1.
Disconnect power to the unit.
2.
Remove the intake grille by removing all phillips head
screws around edge. See FIGURE 6
3.
Disconnect and mark the wires in the unit connected to
the switch.
4.
Remove the knob from the switch by pulling it straight
away from the unit.
5.
Remove the two phillips head screws holding the switch
and nameplate to the unit.
6.
Remove the switch by pushing it into the unit.
7.
Reinstall in reverse order of removal.
SYMPTOMS
NO AIR
MINIMUM AIR
AIR IS NOT HITTING
FLOOR
UNEVEN AIR
EXCESSIVE AIR
MOVEMENT AT DOOR-
WAY
.

TROUBLESHOOTING

CAUSE
Electrical Power supply line open (no
power)
Fuse blown/circuit breaker tripped
Motor overload tripped
Failed switch
MOTOR RUNNING/FANS ARE NOT ROTATING
Broken fan hub
Shaft rotating inside fan
Broken / Loose coupling
ELECTRICAL CONTROLS NOT FUNCTIONING WHEN DOOR IS OPEN
Selector switch is in off position
Door limit switch not operating
Air directional discharge vanes misadjusted
Inadequate intake clearance
Blower motor operates below speed
Fan rubbing against housing
Fan wheels clogged with dirt
Air stream to weak
Air steam hits obstruction
Negative pressure
Shaft rotating inside fan
Nozzle not angled out far enough
Air movement too cold
Pushing air outside building
SEE AIR IS NOT HITTING FLOOR SYMPTOMS
B. FAN AND MOTOR REMOVAL
1.
Disconnect power to the unit.
2.
Remove the intake grille by removing all phillips head
screws around edge. See FIGURE 6
3.
Unplug motor harness from motor and remove necessary
wiring.
4.
Using a
/
" Allen wrench, loosen each set screw attaching
1
8
fan(s) to motor.
5.
While holding the motor in place, loosen and remove
the motor clips.
6.
Slide the fans toward the motor so that the ball bearings
on the outer fan shaft are exposed.
7.
Slowly roll the motor out of the motor mount cradle for-
ward and down. The hubs of the fans are flexible enough
to allow the motor to move before the fans' outer ball
bearings pull out of the unit.
8.
Reinstall in reverse order of removal.
Check power source, check method of control
in ON position
Replace fuse(s)/reset breaker
Internally protected motor - should reset auto-
matically after cool-down, if not, replace mo-
tor.
Replace switch
Replace fan
Tighten set screws/tighten fan on shaft
Replace / Tighten coupling
Turn switch to "ON" position
Repair or replace limit switch
Adjust vanes to proper position, see instruc-
tions
Move air curtain or remove obstruction
Provide adequate space for air curtain
Improper voltage
Free fan from housing
Clean and vacuum fan wheels
Adjust nozzle to proper position, adjust motor
speed; see installation instructions
Remove obstruction or reposition air curtain
(move out 3/8" for every 1" up from the door)
Relieve negative pressure by providing
makeup air
Tighten set screws/Replace fan
Adjust nozzle angle to outside
Add auxiliary heat to overcome wind chill
Adjust discharge angle back into building
-5-
.
REMEDY

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