INTRODUCTION Thank you for purchasing this CLARKE Bench Mortiser. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
Table Size 340 x 150 mm Please note that the details and specifications contained herein are correct at the time of going to print. However CLARKE International reserve the right to change specifications at any time without prior notice. SAFETY LABELS...
SAFETY WARNINGS WARNING: READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS. FAILURE TO FOLLOW THE WARNINGS AND INSTRUCTIONS CAN RESULT IN ELECTRIC SHOCK, FIRE AND/OR INJURY. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated electric bench mortiser.
PERSONAL SAFETY 1. Stay alert, watch what you are doing and use common sense when operating a power tool. DO NOT use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools can result in personal injury.
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7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. ADDITIONAL SAFETY INSTRUCTIONS FOR MORTICING MACHINES 1.
ELECTRICAL CONNECTIONS WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz.
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COMPONENTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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When unpacking please check contents and advise your dealer immediately if any parts are missing. The essential components are as follows. NO DESCRIPTION NO DESCRIPTION Motor, Head & Stand Unit 2 x Counter Sunk Bolts for Table Raise/Lower Handle Handle Lever Assembly Hold Down Bar Handle Lever Spring Hold Down Clamp &...
ASSEMBLY WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE MORTICING MACHINE TO A POWER SOURCE UNTIL IT IS FULLY ASSEMBLED, AND YOU HAVE READ AND UNDERSTOOD ALL SAFETY AND OPERATIONAL INSTRUCTIONS. INSTALLATION IMPORTANT: Before using the machine, it must be bolted down to a firm and stable workbench to prevent it from tipping during operation.
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INSTALLING THE HANDLE LEVER. 1. Place the hub of the handle lever assembly (A) to the end of the pinion shaft (B) and fasten handle to pinion shaft using special screw (D) and spring (C). 2. Fasten the handle (E) using the nut, washers and spring (F) into the hub of the handle (A).
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INSTALLING THE FENCE AND HOLD DOWN 1. Insert the fence bar (B) into the hole (C) and fasten by the lock handle (A). 2. Insert the hold down (E) onto the hold down bar (F) and fasten with the lock handle (D).
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INSTALLING THE CHISEL AND BIT CAUTION: THE CHISEL AND DRILL BIT ARE EXTREMELY SHARP...TAKE CARE WHEN HANDLING! Installing the Chisel 1. Loosen the lock screw. 2. Insert the chisel bushing (with the hole facing the screw hole in the head) into the head.
PREPARING FOR USE WARNING: MAKE SURE THE MACHINE IS DISCONNECTED FROM THE MAINS SUPPLY BEFORE PERFORMING CHECKS, ADJUSTMENTS, OR SETUP PROCEDURES. Note is important that the drill bit bottoms out on the CHISEL and NOT the chuck, before setting the 1/16” (2mm) clearance. I f the bit does bottom out in the chuck first, slacken off the grub screw securing the chisel and lower it approx.
ADJUSTING THE FENCE 4. The fence (A) can be moved in or out by slackening the locking lever (B), sliding the fence to the desired position and re-tightening the locking lever. NOTE: The lever (B) is spring loaded and can be repositioned by pulling up on the lever and repositioning it on the serrated nut located...
ADJUSTING THE DEPTH STOP A depth stop is provided which can be used to limit the depth of the chisel cut. To adjust the depth stop guide (A), loosen the securing knob (B) so that the stop is capable of being moved, but will not drop under its own weight, then raise the stop so that it contacts the underside of the head.
SWITCHING ON AND OFF 1. The ON-OFF switch is located on the left hand side of the motor. Push the GREEN (I) button to switch the machine ON. 2. Push the RED (O) button to switch the machine OFF. NOTE: The switch is a No Volt Release type.
• When performing a through mortise, a piece of wood should be placed between the workpiece and the table. This prevents the wood from splintering when breaking through the bottom of the mortise and also prevents damage to the table. •...
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Remove any burrs from the outside of the chisel with a fine oil-stone. The following replacement mortise chisels can be obtained from your local Clarke dealership • 1/4” Mortise Chisel, Part Number: 6500025 • 3/8” Mortise Chisel, Part Number: 6500026 •...