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BendPak XPR-9DT Installation And Operation Manual

9,000 pound capacity surface mounted two-post lifts
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EUROPEAN USERS
400V 50Hz SUPPLY DETAILS ARE
INCLUDED WITH ELECTRICAL
CONTROL BOX. DISREGARD SUPPLY
WIRING DETAILS IN THIS MANUAL
INSTALLATION AND OPERATION MANUAL
9,000 POUND CAPACITY
SURFACE MOUNTED
TWO-POST LIFTS
MODELS:
XPR-9D
XPR-9DT
ORIGINAL INSTRUCTIONS IN
ENGLISH LANGUAGE
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND
MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
VER D
VER D
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
AND
OPERATION.
COMPREHEND THE FULL CONTENTS OF THIS
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all times.
Make sure that ALL USERS read and understand this
manual.
1
BY
PROCEEDING
WITH
MAN REV D 08-03-2015
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
www.bendpak.com
LIFT
P/N 5900046

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Summary of Contents for BendPak XPR-9DT

  • Page 1 INSTALLATION AND OPERATION MANUAL 9,000 POUND CAPACITY SURFACE MOUNTED TWO-POST LIFTS MODELS: XPR-9D VER D XPR-9DT VER D Keep this operation manual near the machine at all times. Make sure that ORIGINAL INSTRUCTIONS IN ALL USERS read this manual. ENGLISH LANGUAGE...

  • Page 2: Warranty / Serial Number Information

    Our comprehensive product warranty means more than a commitment to you; it’s also a commitment to the value of your new BendPak lift. For full warranty details and to register your new lift contact your nearest BendPak dealer or visit: http:/ / www.bendpak.com/ support/ warranty/...

  • Page 3: Definitions Of Hazard Levels

    Our willingness to product or property damage. assist in helping you process your claim does not make BendPak responsible for collection of claims or replace- ment of lost or damaged materials.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information ............. . 2 Definitions of Hazard Levels .

  • Page 5: Installer/Operator Agreement/ Protective Equipment

    Shop aprons or shop coats may also be worn, however I understand that BendPak lifts are designed to be loose-fitting clothing should be avoided. installed in indoor locations only. Failure to follow instal-...

  • Page 6: Introduction

    INTRODUCTION 1. Carefully remove the crating and packing 2. Check the voltage, phase, and proper amperage materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material as items may become loose and fall Electrical work should be performed only by a certified causing personal harm or injury.

  • Page 7: Tools Required

    28 days minimum. IMPORTANT NOTE: BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI ALCTV-2011. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specified by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC).

  • Page 8: Assembly View / Description Of Parts

    When removing the lift from shipping angles, pay close attention as the posts can slide and can cause injury. Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device. PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation.

  • Page 9: Floor Plan

    FLOOR PLAN MODEL XPR-9D XPR-9DT Lifting Capacity 9,000 lbs." / 4082 kg. 9,000 lbs." / 4082 kg. Max Capacity/ Front Axle 4,500 lbs." / 2041 kg. 4,500 lbs." / 2041 kg. Max Capacity/ Rear Axle 4,500 lbs." / 2041 kg.

  • Page 10: Step 3 / Post Preparation

    STEP 3 (Post Preparation) NOTE FOR XPR-9D MODELS: COMPLETE THE FOLLOWING PRIOR TO RAISING THE COLUMNS FOR NARROW CONFIGURATION USE THE BUTTON LOCATED AT 12” ABOVE CABLE END. FOR WIDE CONFIGURATION USE THE BUTTON NOTE: LOCATED ON THE END OF THE CABLE. DETERMINE DESIRED LOCATION AND WIDTH LAYOUT BEFORE RAISING COLUMNS.

  • Page 11: Step 4 / Site Layout

    Fig 3.5 OPTIONAL SHEAVE COVER INSTALLATION INSTRUCTIONS Threaded Sheave end of cable Cover Sheave Sheave routed down through For Narrow configuration, carriage lock cable towards Sheave Hex Head button into first opposite Bracket Bolt post button position into Lock Plate inside of car- riage Fig 3.6...

  • Page 12: Clearances

    STEP 4 4. Once a location is determined, use a carpenters chalk (Site Layout) line to layout a grid for the post locations. Keep all dimensions square within 1/8” (3mm) or malfunctioning of the lift can occur. 1. Determine which side of the lift will be the approach side. 5.

  • Page 13: Step 5 / Installing Power Side Post

    1. Before proceeding, double the check measurements and make certain that the base plate of each post is aligned with the chalk line. NOTE: BENDPAK LIFTS ARE SUPPLIED WITH INSTALLATION INSTRUCTIONS AND CONCRETE FASTENERS MEETING THE CRITERIA AS PRESCRIBED BY THE AMERICAN NATIONAL STANDARD "AUTOMOTIVE LIFTS - SAFETY REQUIREMENTS FOR...

  • Page 14: Step 7 / Mounting The Hydraulic Power Unit

    STEP 7 (Mounting the Hydraulic Power Unit) 1. Attach the power unit to the POWER SIDE post. Install the vibration dampener between the power unit and DO NOT RUN POWER UNIT WITHOUT OIL. DAMAGE TO the power unit mounting plate on the Power Side post, POWER UNIT PUMP CAN OCCUR.
  • Page 15 Torsion Spring Route safety cable over Off Side safety sheave and down towards Floorplate Safety Clevis NOTE: Post cut away for clarity Fig 8.4. Safety (See Fig 8.5 - 8.6) Cable Hairpin Fig 8.5 Cotter Off Side Safety Weldment Safety Cable Fig 8.2 From the Off Side post insert the non-looped end of...

  • Page 16: Step 9 / Installing Hydraulic Lines

    STEP 9 7. Pull the slack out the safety cable and keep tension (Installing Hydraulic Lines) on the cable as nuts are being tightened. Tighten jam nuts on either side of the cable keeping the cable cen- NOTE: tered to the hole to secure it into place. (See Fig 8.7) FOR THE WIDE CONFIGURATION, A 13”...

  • Page 17: Step 10 / Routing The Equalizer Cables

    MAKE SURE THAT THE SAFETY LOCKS ON EACH WHEN ROUTING HYDRAULIC HOSES THROUGH POST ARE FULLY ENGAGED BEFORE ATTEMPTING THE POSTS, ROUTE HOSES THROUGH THE HOSE TO ROUTE EQUALIZER CABLES AND/OR HOSES. CLIPS WELDED ON EACH POST. MAKE SURE THAT CARRIAGES MUST BE EQUAL HEIGHT FROM THE THE HOSE IS CLEAR OF ANY MOVING PARTS.
  • Page 18 Fig. 10.4 Fig 10.3 Threaded Cable End Threaded cable end comes down from Top Plate sheave and into hole on top of car- From To lift riage plate. base head plate carriage sheave Nylock NOTE: Post cut away for clarity NOTE: Post cut away for clarity Insert the threaded end of the cable through the hole on top of the carriage.

  • Page 19: Step 11 / Installing Floor Plate And Safety Cover

    STEP 11 (Installing Floor Plate Lift Head Lift Head and Safety Cover) After safeties have been adjusted and checked for Lift Head proper operation, install and tighten Power Side safety cover and Off Side safety cover mounting screws. (See Fig. 11.1) Fig.
  • Page 20 Pivot the arms back and forth and test the operation of the arm restraint pin in various positions. (See Fig. 12.6) Fig. 12.7 XPR-9D/DT: Triple Telescoping Arm Assembly Approach XPR-9D: Medium Arm Assembly XPR-9DT: Triple Telescoping Arm Assembly...

  • Page 22: Carriage Stop Bolt Installation Warning

    CARRIAGE STOP BOLT INSTALLATION WARNING YOU MUST RE-INSTALL TOP CARRIAGE-STOP BOLT (SHOWN BELOW). TIGHTEN CARRIAGE-STOP BOLT TO 2-3 FT.-LBS. OF TORQUE UPON FINAL INSTALLATION INSPECTION. THESE INSTRUCTIONS MUST BE FOLLOWED TO ENSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY INJURY AND/OR DEATH AND/OR VOID PRODUCT WARRANTY.

  • Page 23: Step 13 / Power Unit Connection

    DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER UNIT INSTALLATION NOTES n DO NOT run power unit without oil.

  • Page 24: Step 14 / Lift Start Up / Final Adjustments

    STEP 13 STEP 14 (Power Unit Connection) (Lift Start Up / Final Adjustments) 1. Have a certified electrician run the power supply to motor. Refer to the data plate found on the motor for proper power supply and wire size. DURING THE START-UP PROCEDURE, OBSERVE ALL OPERATING COMPONENTS AND CHECK FOR PROPER INSTALLATION AND ADJUSTMENT.

  • Page 25: Post Installation Checklist

    STEP 16 POST-INSTALLATION CHECK-OFF (Bleeding the Cylinders) n Columns properly shimmed and stable n Anchor Bolts tightened n Pivot / Sheave Pins properly attached n Electric power supply confirmed THE LIFT WILL MOVE DOWN WHEN BLEEDING n Cables adjusted properly MAKE SURE ALL EQUIPMENT, PERSONNEL, HANDS n Safety Locks functioning properly AND FEET ARE CLEAR BEFORE BLEEDING.

  • Page 26: Optional Equipment Installation

    OPTIONAL EQUIPMENT INSTALLATION...
  • Page 27 OPTIONAL CRADLE AND SCREW PAD ADAPTERS Optional Equipment available through your Authorized BendPak Dealer.
  • Page 28 If the lift was provided with Lift Arm Foot Guards, install the shorter Foot Guard on the shorter Arm Assembly and the longer Foot Guard on the longer Arm Assembly. To install firmly squeeze the ends of the Foot Guard inwards and insert the ends underneath the bent ends of the arm support.

  • Page 29: Step 17 / Operation/ Maintenance

    • ALWAYS keep area around lift free of tools, debris, or if it has broken or damaged parts. Use only qualified lift grease and oil. service personnel and genuine BendPak parts to make • NEVER overload lift. Capacity of lift is shown on repairs.
  • Page 30 LIFT OPERATION SAFETY (CONT’D) • ALWAYS load vehicle on lift carefully. Position the lift adapters to contact at the vehicle manufacturer’s recommended lift points. Raise lift until adapters contact vehicle. Check adapters for secure contact with vehicle. Raise lift to desired working height. (See Fig.17.1) WHEN LOWERING THE LIFT PAY CAREFUL ATTENTION THAT ALL PERSONNEL AND OBJECTS ARE KEPT CLEAR.
  • Page 31 5. If the specific vehicle lift points are not identified, refer restraint gear teeth. to the VEHICLE CENTER OF BALANCE instructions found on our website at Raise vehicle until tires clear the floor. http://www.bendpak.com/support/balancing-safety/ 9. Stop and check adapters for secure contact at vehicle manufacturer’s recommended lift points.
  • Page 32 LIFT OPERATION SAFETY (CONT’D) TO LOWER THE LIFT 10. Continue to raise to desired height only if vehicle is secure on lift. 11. DO NOT go near or under a raised vehicle if all four adapters are not in secure contact with vehicle at vehicle manufacturer’s recommended lift points.
  • Page 33 • Daily: Check cables and sheaves for wear. Replace refill if required per lift installation instructions. worn parts as required with genuine BendPak parts. • Replace all caution, warning or safety related decals on the lift if unable to read or missing. Reorder labels •...
  • Page 34 TO RAISE LIFT Read operating and safety manuals before using lift. Always lift a vehicle according to the manufacturers recommended lifting points. Position vehicle between posts. Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads. Use truck adapters as needed.
  • Page 35 WIRE ROPE INSPECTION AND MAINTENANCE Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT USE LIFT WITH DEFECTIVE / WORN CABLES. Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internal and external.
  • Page 38 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can ensure that your shop is profitable, productive and safe.
  • Page 39 DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.

  • Page 40: Troubleshooting Guide

    8. Oil seal damaged or cocked ......Replace oil seal around pump shaft. 9. See Installation Manual ......Contact BendPak Customer Support.
  • Page 41 8. Oil seal damaged or cocked ......Replace oil seal around pump shaft. 9. See Installation Manual ......Contact BendPak Customer Support.
  • Page 42 INSTRUCTION See Installation Manual ......Contact BendPak Customer Support. Replace with new part ......Replace with new part.
  • Page 43 4. Bleed cylinders ........See Installation Manual. 5. See Installation Manual ......Contact BendPak Customer Support.

  • Page 44: Torque Recommendations

    6. Return unit for repair ....... Return unit for repair. 7. See Installation Manual ......Contact BendPak Customer Support.
  • Page 52 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com p/n 5900046...

This manual is also suitable for:

Xpr-9d

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