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INSTALLATION AND OPERATION MANUAL
9,000 POUND CAPACITY
12,000 POUND CAPACITY
SURFACE MOUNTED
TWO POST -
DIRECT DRIVE LIFTS
MODELS:
XPR-9FD
XPR-9FDX
XPR-12FD
VERSION A
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the
purchaser upon receipt from the carrier. Consequently,
claims for the material damaged in shipment must be made
by the purchaser against the transportation company at the
time shipment is received.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased by proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading this
manual and the important safety instructions shown inside.
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual .
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Fax: 1-805-933-9160
REV C 06-10-09
Tel: 1-805-933-9970
www.bendpak.com
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Summary of Contents for BendPak XPR-9FD
- Page 1 INSTALLATION AND OPERATION MANUAL 9,000 POUND CAPACITY 12,000 POUND CAPACITY SURFACE MOUNTED TWO POST - DIRECT DRIVE LIFTS MODELS: XPR-9FD XPR-9FDX XPR-12FD VERSION A Keep this operation manual near the machine at all times. Make sure that ALL USERS read this manual .
- Page 2 BendPak Inc. shall repair or replace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective. BendPak Inc. will pay labor costs for the first 12 months only on parts returned as previously described.
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Page 3: Definitions Of Hazard Levels
Our willingness to practices which may result in minor personal injury, assist in helping you process your claim does not make product or property damage. BendPak responsible for collection of claims or replacement of lost or damaged materials. -
Page 4: Table Of Contents
TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information .............2 Definitions of Hazard Levels . -
Page 5: Installer Agreement / Protective Equipment
I understand that Bendpak lifts are designed to be installation and operation activities. installed in indoor locations only. Failure to follow... -
Page 6: Introduction
INTRODUCTION 1. Carefully remove the crating and packing 2. Check the voltage, phase and proper amperage materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material as items may become loose and fall Wiring should be performed by a certified electrician causing personal harm or injury. -
Page 7: Tools Required
TOOLS REQUIRED Rotary Hammer Drill or Similar Large Crescent Wrench 3/4” Masonry Bit Large Pipe Wrench Hammer Crow Bar 4 Foot Level Chalk Line Open-End Wrench Set: SAE/Metric Medium Flat Screwdriver Socket And Ratchet Set: SAE/Metric Tape Measure: 25 Foot Minimum Hex-Key / Allen Wrench Set Needle Nose Pliers IMPORTANT NOTICE ! - Page 8 When removing the lift from shipping angles pay close attention as the posts can slide and can cause injury. Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting devise. PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation.
- Page 9 STEP 3 Fig 3.3 ( Column Preparation ) COMPLETE THE FOLLOWING PRIOR TO STANDING UP COLUMNS. 1. Lay the Columns on the floor, slide the Carriage up towards to the top of the Columns just enough to gain access to the Port on the base of the Cylinder. (See Figs. 3.1) 5.
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Page 10: Power Unit Location
Floor Plan / Layout Model XPR-9FD 3353mm / 132” XPR-9XFD 3683mm / 145” XPR-12FD 3937mm / 155” STEP 4 4. After the Column locations are properly marked, use a chalk or crayon to make an outline of the Columns on the... - Page 11 STEP 5 Fig 5.3 ( Installing The POWERSIDE Column ) 1. Before proceeding, double check measurements and make certain that the bases of each Column are square and aligned with the chalk line. 2. Using the baseplate on the POWERSIDE Column as a guide, drill each anchor hole in the concrete approximately (4-1/2”...
- Page 12 STEP 7 ( Mounting the Hydraulic Power Unit ) 1. Attach the Power Unit to the POWERSIDE COLUMN. DANGER ! install the Vibration Dampner between the Power Unit and ALL WIRING MUST BE PERFORMED the Power Unit Mounting plate on the Powerside Column., BY A LICENSED ELECTRICIAN.
- Page 13 STEP 8 From the Offside Column insert the non looped end of the Safety Cable through the hole located to the right of the Installing the Safeties and Safety cable ) Offside Safety Weldment. (See Fig 8.3) Install Safety Weldments into each respective Column. Fig 8.3 (See Figs 8.1 &...
- Page 14 4. Route the Safety Cable through the Base Plate Safety Cable Pulley(s) and across the floor towards the Powerside Columns. (See Figs 8.5 & 8.6) Fig 8.5 Fig 8.6. Fig 8.7 8. Operate the Power Side Safety handle, check for Proper Operation of both Safety Assemblies and adjust Cable tension as required.
- Page 15 STEP 9 Fig 9.3 ( Installing The Hydraulic Lines. ) 1. Connect the two Cyliinder Hydraulic Hoses in line to the Tee Fitting. Connect the 90* Fitting to the Tee Fitting. Connect the Power Unit Hose to the 90* Fitting. (See Fig 9.1) Fig 9.1 NOTE:...
- Page 16 STEP 10 ( Routing The EQUALIZER CABLES ) 1. With the Carriages raised equal height off the floor, WARNING! route the Equalizer Cables. (See Fig. 10.1) WHEN THE CABLE ADJUSTING NUTS BOTTOM Fig. 10.1 OUT ON THE THREADED END OF THE CABLE CONNECTOR AND THERE IS STILL SLACK IN THE CABLES, THE CABLES HAVE STRETCHED BEYOND THE SAFE USEFUL LENGTH AND NEED...
- Page 17 STEP 11 3. Route the Threaded End of the Equalizer Cable across to the opposite side Base Plate Sheave( pulley) and up (Installing Powerside and Offside Safety Cover) through the Carriage. (See Fig. 10.2) Fig. 10.2 After Safeties have been adjusted and checked for proper operation, install and tighten Powerside Safety Cover and Offside Safety Cover mounting Bolts.
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Page 18: Installing The Lift Arms
STEP 12 3. Install the Snap Ring into the groove in the Lift Head Pin the under side of the Lift Head. (See Fig. 12.2) ( Installing the Lift Arms ) 1. Place the appropriate Lift Arm Assy on the Lift Heads. (See Fig. - Page 19 8. Adjust the Gear Ring on the Arm as necessary to ensure smooth operation and solid engagement of all four Arm Restraint Pin Assemblies with the Arm Restraint Gear Ring. DANGER! Ensure that the Arms do not move when a force of The Arm Restraint Gears must be properly adjusted approximately 100 pounds or less is applied laterally to and confirmation that he gears are engaging...
- Page 21 You MUST re-install top carriage-stop bolt (shown below) after top beam/plate is installed and secured. Tighten carriage-stop bolt to 2-3 ft. lbs. of torque upon final installation inspection. These instructions must be followed to insure proper installation and operation of your lift. Failure to comply with these instructions can result in serious bodily injury and or death and or void product warranty.
- Page 22 DANGER! DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER-UNIT INSTALLATION NOTES DO NOT run power unit with no oil.
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Page 24: Step 12 / Power Unit Hookup
STEP 14 STEP 13 ( Lift Start Up / Final Adjustments ) ( Power Unit Hook Up ) 1. Have a certified electrician run the power supply to motor. Refer to the data plate found on the motor for proper power supply and wire size. CAUTION! During the START-UP procedure, observe all operating components and check for proper installation... -
Page 25: Step 15 / Bleeding
POST-INSTALLATION CHECK-OFF NOTE: There will be initial stretching of the cables in the beginning and/or with increased loads. Adjust the cables Columns Properly Shimmed And Stable as outlined above a week after first use, then every Anchor Bolts Tightened three to six months thereafter depending on usage and/ Pivot / Sheave Pins Properly Attached or to compensate for stretch. -
Page 26: Optional Equipment Installation
OPTIONAL EQUIPMENT INSTALLATION... - Page 27 1. Install the Foot Guards to the outside of the 4 Lift Arm Assemblies. Tighten the Hex Head Bolts. (See Fig 1-2) Fig. 2 Fig. 1 OPTIONAL CRADLE AND SCREW PAD ADAPTERS Optional Equipment available through your Authorized BendPak Dealer.
- Page 28 STEP 17 To Lower Lift; 1. Before lowering vehicle, be sure all personnel are (Operation) clear of the lift and surrounding area. Pay careful attention To Raise Lift; to overhead clearances. Insure all tools and equipment 1. Load vehicle onto the lift using Vehicle Lifting Guide have been cleared from under the lift.
- Page 29 TO RAISE LIFT Read operating and Safety manuals before using lift. Always lift a vehicle according to the manufactures recommended lifting points. Position vehicle between columns. Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads. Use truck adapters as needed.
- Page 30 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can insure that your shop is profitable, productive and safe.
- Page 31 DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.
- Page 33 WIRE ROPE INSPECTION AND MAINTENANCE Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT USE LIFT WITH DEFECTIVE / WORN CABLES. Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internal and external.
- Page 35 LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks internally, (9) 4. Motor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Motor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8.
- Page 36 MOTOR WILL NOT RUN POSSIBLE CAUSE 1. Fuse blown, (5,2,1,3,4) 2. Limit switch burned out, (1,2,3,4) 3. Microswitch burned out, (1,2,3,4) 4. Motor burned out, (1,2,3,4,6) 5. Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION 1. Check for correct voltage Compare supply voltage with voltage on motor nametag. Check that the wire is sized correctly.
- Page 37 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9.
- Page 38 LIFT WILL NOT STAY UP POSSIBLE CAUSE 1. Air in oil, (1,2,3) 2. Check valve leaks, (6) 3. Cylinders leak internally, (7) 4. Lowering valve leaks, (4,5,1,7,6) 5. Leaking fittings, (8) REMEDY INSTRUCTION 1. Check oil level The oil level should be up to the bleed screw in the reservoir with the lift all the way down.
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Page 39: Maintenance Records
MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________... - Page 40 MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
- Page 48 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com...
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