BendPak XPR-9S Service Manual

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Installation and operation manual (56 pages)

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Service Manual

SERVICE PARTS & DIAGRAMS

BENDPAK

XPR-9S

PRODUCT SKU

5175390

DRAWING Nº

5260558

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Summary of Contents for BendPak XPR-9S

Page 1 Bend Pak product. It provides comprehensive information on identifying serviceable parts and components and assists in troubleshooting problems and performing assembly /disassembly procedures. BendPak, Inc. Corporate Office Customer Service Desk / Warranty Parts Orders Domestic Sales & Service International Sales &...
Page 2 XPR-9S PARTS BOX 3 5215287XPR-9S/10S LOW PROFILE TRIPLE TELESCOPING ARM ASSEMBLY 2 4 5215226 XPR-9/9D TOP EQUALIZER PULLEY PLATE ASSEMBLY 5 5215700 XPR-9S/10S LOW PROFILE MEDIUM ARM ASSEMBLY - 5905131 2 POST DECAL KIT, LESS ALI - 5905109 WARNING ALI/WL 101...
Page 3 [126.3-139.724in] 3208.0-3549mm [32.335-52.417in] 821.3-1331.4mm [92.678-106.102in] 2354.0-2695mm DRIVE THRU [132.00-145.00in] 3353.0-3683mm 112.362in 2854mm 1645 LEMONWOOD DR. SANTA PAULA, CA 93060 TITLE: XPR-9S PRODUCTION LIFT VER E SIZE DWG. NO. 5260558 SCALE: 1:35 SHEET 2 OF 3...
Page 4 5245225 PROPRIETARY AND CONFIDENTIAL SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING THE INFORMATION CONTAINED IN THIS DRAWING IS 5260557 THE SOLE PROPERTY OF BENDPAK INC. ANY ASSEMBLE ITEMS AS SHOWN REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:30 THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 5 PROPRIETARY AND CONFIDENTIAL SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY CHAIN SHOWN IN REPRESENTATIONAL FORM ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:18 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 6 PROPRIETARY AND CONFIDENTIAL SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY CHAIN SHOWN IN REPRESENTATIONAL FORM ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:18 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 7 NEXT ASSEMBLY PROPRIETARY AND CONFIDENTIAL SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING THE INFORMATION CONTAINED IN THIS DRAWING IS 5215391 THE SOLE PROPERTY OF BENDPAK INC. ANY ASSEMBLE ITEMS AS SHOWN REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:10 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 8 PROPRIETARY AND CONFIDENTIAL SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING THE INFORMATION CONTAINED IN THIS DRAWING IS 5260611 THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT ASSEMBLE ITEMS AS SHOWN SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 9 UDPATED BOM REVISION AND NEXT ASSEMBLY 02/19/2020 01107 ITEM PART DESCRIPTION QTY REV NUMBER WHERE USED 5600998 XPR-9S/10S LOW PROFILE MEDIUM ARM WELDMENT XPR-9S 5545341 WASHER M10 x Ø20 FLAT XPR-9SBT 5545200 WASHER M10 x Ø18 SL XPR-9TF 5530302 HHB M10 x 1.5 x 40 FULLY THREAD...
Page 10 PROPRIETARY AND CONFIDENTIAL INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT THE INFORMATION CONTAINED IN THIS DRAWING IS 5260558 THE SOLE PROPERTY OF BENDPAK INC. ANY HOSES AND CABLES IN REPRESENTATIONAL FORM REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:30 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 11 1645 LEMONWOOD DR. SANTA PAULA, CA 93060 TITLE: XPR-9S PARTS BOX SIZE DWG. NO. 5250037 SCALE: 1:25 SHEET 2 OF 2...
Page 12 5174215 PROPRIETARY AND CONFIDENTIAL SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY ASSEMBLE ITEMS AS SHOWN REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:20 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 13 FOR REFERENCE ONLY DO NOT SCALE ITEM NO PART NUMBER DESCRIPTION QTY REV 5600381 D2-8/XPR-9 PULLEY HOUSING WELDMENT 5600082 PL-7000XR/XPR-9S CHAIN ROLLER PIN WELDMENT 1 5215073 PL-7000XR/XPR-9 CHAIN ROLLER ASSEMBLY 5540006 SNAP RING TRUARC 5103-100 DO NOT SCALE DRAWING NAME DATE...
Page 14 PROPRIETARY AND CONFIDENTIAL SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING THE INFORMATION CONTAINED IN THIS DRAWING IS 5260558 THE SOLE PROPERTY OF BENDPAK INC. ANY ASSEMBLE ITEMS AS SHOWN REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 15 5250299 PROPRIETARY AND CONFIDENTIAL SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 5250312 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5250313 ASSEMBLE ITEMS AS SHOWN REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 16 PROPRIETARY AND CONFIDENTIAL FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM THE INFORMATION CONTAINED IN THIS DRAWING IS 5250328 THE SOLE PROPERTY OF BENDPAK INC. ANY (*)ITEM 1 QTY FOR REFERENCE ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 17 FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM UNLESS OTHERWISE SPECIFIED THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY (*)ITEM 1 QTY FOR REFERENCE ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 18: Additional Contact Information
Tel: +86 534-5421821 No. 7, Taishan Rd., Industrial Park, Ningjin County, Shandong, China 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Contact # AUTHORIZED COMPONENT PROVIDER 1) Ningjin Hydraulic Hose 5570129 +86 534-5421821 OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 19 FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM PROPRIETARY AND CONFIDENTIAL 5250252 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5250328 ITEM 1 QTY FOR REFERENCE ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 20 UNLESS OTHERWISE SPECIFIED PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY INNER EYE LOOP DIAMETER OF Ø15mm REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 21 PROPRIETARY AND CONFIDENTIAL ITEM 1 QTY FOR REFERENCE ONLY THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THREAD 5535358 WITH 5545342 ONTO CABLES FOR SHIPMENT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 22 PROPRIETARY AND CONFIDENTIAL DIMENSIONS SHOWN ARE AFTER PAINTING THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY PAINT BENDPAK GRAY (RAL-7024) 20% GLOSS REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:10 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 23 DIMENSIONS SHOWN ARE AFTER PAINTING PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY PAINT BENDPAK GRAY (RAL-7024) 20% GLOSS REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:12 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 24 5600997 PROPRIETARY AND CONFIDENTIAL LOCATION WITH THE FOLLOWING : THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY MANUFACTURER CODE REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 5215287 THE WRITTEN PERMISSION OF BENDPAK INC. IS SHEET 1 OF 3 PROHIBITED.
Page 25 PROPRIETARY AND CONFIDENTIAL LOCATION WITH THE FOLLOWING : THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY MANUFACTURER CODE REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 26 PROPRIETARY AND CONFIDENTIAL BREAK AND DEBURR ALL SHARP EDGES 0.3mm THE INFORMATION CONTAINED IN THIS DRAWING IS NEXT ASSEMBLY THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT REMOVE ALL WELD SPLATTER SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 27 5620043 PROPRIETARY AND CONFIDENTIAL BREAK AND DEBURR ALL SHARP EDGES 0.3mm THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY REMOVE ALL WELD SPLATTER REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 28 PROPRIETARY AND CONFIDENTIAL BREAK AND DEBURR ALL SHARP EDGES 0.3mm THE INFORMATION CONTAINED IN THIS DRAWING IS 5601584 THE SOLE PROPERTY OF BENDPAK INC. ANY REMOVE ALL WELD SPLATTER REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 29 PROPRIETARY AND CONFIDENTIAL BREAK AND DEBURR ALL SHARP EDGES 0.3mm THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5620042 MATERIAL: ASTM A36 OR Q235 GB/T 700 REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 30 UPDATED DESCRIPTION AND SIZE OF LABEL 02/18/2020 01107 ITEM NO PART NUMBER DESCRIPTION QTY REV 5905311 BENDPAK LABEL; 4 x 38" WHITE INK 5905177 TO PROLONG LIFE OF TWO 5905555 2 POST SAFETY LABEL, ENGLISH-FRENCH DO NOT SCALE DRAWING NAME...
Page 31 03/30/2020 ECO : 1. Engineering Specification Application: INSTALLATION MANUAL Detailed Description: Print Settings for BendPak Manuals Unless otherwise specified, use these settings for printing BendPak manuals:  Color. Black and white.  Size. A4 (210 to 297 mm), 8.5 by 11 inches (216 to 279 mm), or between ...
Page 32 3” L x 3” W (76.2mm x 76.2mm) 1 Color-Black Material 2 Mil. Gloss Polyester Thermal Transfer Label With A High Performance Permanent Acrylic Adhesive. 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Reference # Preferred Vendor OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 33 PART SPECIFICATION FORM BENDPAK Number: 5905109 MRP Description: WARNING ALI/WL 101C Date: 08/03/2017 ECO : 00850 1. Engineering Specification Application: ALI 2 POST SAFETY STICKER KIT Detailed Description: SIZE: ALI 2 POST CAUTION LABELS: 14” L x 8.5” W (356mm x 216mm) ALI NOTICE LABEL: 1.75”...
Page 34 Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital Lamination: Clear laminate Non-glare medium matte over-laminate for abrasion, chemical, and ultra violet protection 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Contact # Preferred Vendor OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 35 PART SPECIFICATION FORM STANDARD 5905311 BENDPAK Number: BENDPAK LABEL; 4 x 38" WHITE INK MRP Description: 01/04/2021 Date: 01249 ECO : 1. Engineering Specification Application: BRANDING LABEL Detailed Description: Size: 4.25” W x 38” H (107.95mm x 965.2mm) Material: Clear Adhesive PET Thickness: 4 Mil Ink: U.V.
Page 36 Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital Lamination: Clear laminate non-glare medium matte over-laminate (No gloss) for abrasion, chemical, and ultra violet protection 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Contact # Preferred Vendor OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 37: Instruction Label
Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital Lamination: Clear laminate Non-glare medium matte over-laminate for abrasion, chemical, and ultra violet protection 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Contact # Preferred Vendor OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 38 Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital Lamination: Clear laminate Non-glare medium matte over-laminate for abrasion, chemical, and ultra violet protection 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Contact # Preferred Vendor OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 39 Lamination: Clear laminate Non-glare medium matte over- laminate (No gloss) for abrasion, chemical, and ultra violet protection 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Contact # Preferred Vendor OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 40: Warning Label
Lamination: Clear laminate Non-glare medium matte over- laminate (No Gloss) for abrasion, chemical, and ultra violet protection. 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Contact # Preferred Vendor OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 41 Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital Lamination: Clear laminate non-glare medium matte over laminate for abrasion, chemical, and ultra violet protection 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Contact # Preferred Vendor OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 42 3” W x 3” H (76.2mm x 76.2mm) 1 Color-Black Material 2 Mil. Gloss Polyester Thermal Transfer Label With A High Performance Permanent Acrylic Adhesive. 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Reference # Preferred Vendor OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 43: Product Data Label
300 p.p.i. for digital Lamination: Clear laminate Non-glare medium matte over-laminate (No gloss) for abrasion, chemical, and ultra violet protection 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Contact # Preferred Vendor OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 44 Material: White Adhesive Paper Ink: 1 Color-Black Print Process: Offset Lithography - 200 line screen or 300 p.p.i. for digital 2. Vendor Information (Or for Reference) Approved Vendor Vendor Part # Contact # Preferred Vendor OR BENDPAK ENGINEERING APPROVED EQUIVALENT...
Page 45 Finish: Matte Overlaminate (No Gloss) BendPak lifts are supplied with concrete fasteners meeting the criteria as prescribed by ASTM E488/ E488M-18. Lift buyers are responsible for any special regional, structural, and/or seismic anchoring...
Page 46 XPR Series Models (Non-ALI) Product Decal Positioning *Max. Cap. Danger ENG-FRE.pdf: *NRTL Lifting Cap ENG-FRE.pdf: DANGER ATTENTION Size: 4"W x 8.5"H Size: 4.5"W x 3.25"H Material: White Vinyl Pressure Sensitive Material: White Vinyl Pressure THE MAXIMUM LIFTING CAPACITY MAXIMUM LIFTING CAPACITY FOR THIS LIFT IS DESCRIBED BELOW Adhesive Sensitive Adhesive...
Page 47: To Raise Lift
XPR Series Models (Non-ALI) Product Decal Positioning Santa Paula, CA USA www.bendpak.com MODEL NUMBER DESCRIPTION LIFT CAPACITY DATE CODE VOLTAGE SERIAL NUMBER P/N 5905177 110-120V, 50-60 Hz, 1 Ph Place on BOTH Posts 208-240V, 50-60 Hz, 1 Ph 2-Post Red Cylinder.pdf: 380-415V, 50-60 Hz, 3 Ph Size: 3"W x 1.75"H...
Page 48 Contact the participant for information pertaining to certified attachments, accessories, or configuration-modifying components. BendPak lifts are supplied with concrete fasteners meeting the criteria as prescribed by ASTM E488/ E488M-18. Lift buyers are responsible for any special regional, structural, and/or seismic anchoring requirements specified by any other agencies and/or codes such as the Uniform Building Code (UBC) and/or International Building Code (IBC).

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5175390

BendPak XPR-9S Service Manual

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Summary of Contents for BendPak XPR-9S

Page 18: Additional Contact Information

Page 37: Instruction Label

Page 40: Warning Label

Page 43: Product Data Label

Page 47: To Raise Lift

This manual is also suitable for: