BendPak XPR-10-168 Service Manual

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Installation and operation manual (56 pages)

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Service Manual

SERVICE PARTS & DIAGRAMS

BENDPAK

XPR-10-168

PRODUCT SKU

5175775

DRAWING Nº

5260452

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Summary of Contents for BendPak XPR-10-168

Page 1 Bend Pak product. It provides comprehensive information on identifying serviceable parts and components and assists in troubleshooting problems and performing assembly /disassembly procedures. BendPak, Inc. Corporate Office Customer Service Desk / Warranty Parts Orders Domestic Sales & Service International Sales &...
Page 2 5260452 PROPRIETARY AND CONFIDENTIAL SEE ATTACHED LABEL PLACEMENT SHEET. THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5930625 TO BE ADDED BY REQUEST ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:35 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 3 3219-3549 646-1255mm 820-1333mm 2364-2694 DRIVE THRU 3353-3683 2679-3009 4284 1645 LEMONWOOD DR. SANTA PAULA, CA 93060 TITLE: XPR-10-168 PRODUCTION LIFT VER D SIZE DWG. NO. 5260452 SCALE: 1:45 SHEET 2 OF 2...
Page 4 NEVER use lift with missing or damaged rubber pads. ALWAYS REPLACE rubber contact pads when worn or damaged. Contact BendPak or your BendPak dealer for product information. Warning WIRE ROpE INSpECTION ANd MAINTENANCE • Lifting cables should be replaced every (3) three years or...
Page 5 Date: 05/06/2013 ECO : 00593 1. Engineering Specification 2-Post Lifts Product Decal Positioning Application: LIFT CAPACITY STICKER FOR CE LIFTS Detailed Description: *max. Cap. Danger.pdf: *max. Cap. Attention.pdf: SIZE: 3.25” L x 4.5” W (82mm x 114mm) Size: 4”W x 5”H Size: 4.5”W x 3.25”H Material: White Vinyl Pressure Sensitive Material: White Vinyl Pressure...
Page 6 300 p.p.i. for digital Lamination: Clear-gloss over-laminate for abrasion, chemical, and ultra violet protection ALI_Gold_Label.pdf 2-Post_Serial_tag.pdf Santa Paula, Ca USa www.bendpak.com Model Number Lifting Capacity Serial Number Date of Manufacture Power Unit Number Volt. / Ph. / Freq. / Amp.
Page 7 2-Post Lifts Product Decal Positioning Powerside Post Place on backside of powerside post and at 62” from ground to top of decal. **i & J to Be added BY reQUeSt onlY...
Page 8 NOTE: UNLESS OTHERWISE SPECIFIED. 5174218 5250223 PROPRIETARY AND CONFIDENTIAL 5250057 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 5250242 REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:30 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 9 NEXT ASSEMBLY SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS 5245130 THE SOLE PROPERTY OF BENDPAK INC. ANY ASSEMBLE ITEMS AS SHOWN REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:18 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 10 3209 COLLAPSED 3539 EXTENDED 1645 LEMONWOOD DR. SANTA PAULA, CA 93060 TITLE: XPR-10 TOP TROUGH ASSEMBLY SIZE DWG. NO. 5210202 SCALE: 1:15 SHEET 2 OF 2...
Page 11 SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING PROPRIETARY AND CONFIDENTIAL 5260452 SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY ASSEMBLE ITEMS AS SHOWN 5260454 REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 12 PROPRIETARY AND CONFIDENTIAL 5260454 SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS ASSEMBLE ITEMS AS SHOWN THE SOLE PROPERTY OF BENDPAK INC. ANY 5260457 REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 13 5215387 PROPRIETARY AND CONFIDENTIAL NEXT ASSEMBLY SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5215388 REPRODUCTION IN PART OR AS A WHOLE WITHOUT ASSEMBLE ITEMS AS SHOWN SCALE: 1:12 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 14 5215388 NEXT ASSEMBLY PROPRIETARY AND CONFIDENTIAL SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5245044 ASSEMBLE ITEMS AS SHOWN REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:22 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 15 SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING PROPRIETARY AND CONFIDENTIAL NEXT ASSEMBLY THE INFORMATION CONTAINED IN THIS DRAWING IS ASSEMBLE ITEMS AS SHOWN THE SOLE PROPERTY OF BENDPAK INC. ANY 5245044 REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:22 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 16 SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING PROPRIETARY AND CONFIDENTIAL 5250190 5250242 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY ASSEMBLE ITEMS AS SHOWN 5250199 5250243 REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 17 5245227 NOTE: UNLESS OTHERWISE SPECIFIED. PROPRIETARY AND CONFIDENTIAL 5260448 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5260452 SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:30 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 18 PROPRIETARY AND CONFIDENTIAL FOR 5220116 SPECIFICATIONS REFER TO PART SPECIFICATION 5260434 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5260448 REPRODUCTION IN PART OR AS A WHOLE WITHOUT FORM (*)5520116 QTY FOR REFERENCE ONLY...
Page 19 1645 LEMONWOOD DR. SANTA PAULA, CA 93060 TITLE: XPR-10 EXTENDED PARTS BOX SIZE DWG. NO. 5250243 SCALE: 1:25 SHEET 2 OF 2...
Page 20 PROPRIETARY AND CONFIDENTIAL FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 5240821 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5250243 (*)ITEM 1 QTY FOR REFERENCE ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 21 SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS 5250214 5250245 (*)ITEM 1 QTY FOR REFERENCE ONLY THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS 5250223 5250248 SHEET 1 OF 1 PROHIBITED.
Page 22 FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM UNLESS OTHERWISE SPECIFIED 5250248 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY (*)ITEM 1 QTY FOR REFERENCE ONLY 5250031 REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 23 PROPRIETARY AND CONFIDENTIAL SPECIFICATION FORM UNLESS OTHERWISE SPECIFIED 5250214 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY (*)ITEM 1 QTY FOR REFERENCE ONLY 5250222 REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 24 PROPRIETARY AND CONFIDENTIAL 5250243 THE INFORMATION CONTAINED IN THIS DRAWING IS INNER EYE LOOP DIAMETER OF Ø15mm THE SOLE PROPERTY OF BENDPAK INC. ANY 5250244 REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 25 LENGTH SHOWN IS AFTER SWAGING SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS 5250243 THE SOLE PROPERTY OF BENDPAK INC. ANY (*)ITEM 1 QTY FOR REFERENCE ONLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 26 UNLESS OTHERWISE SPECIFIED 5600386 PROPRIETARY AND CONFIDENTIAL DIMENSIONS SHOWN ARE AFTER PAINTING NEXT ASSEMBLY THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5215225 PAINT BENDPAK BLUE REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:10 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 27 UNLESS OTHERWISE SPECIFIED PROPRIETARY AND CONFIDENTIAL DIMENSIONS SHOWN ARE AFTER PAINTING NEXT ASSEMBLY THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5215220 PAINT BENDPAK BLUE REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:10 THE WRITTEN PERMISSION OF BENDPAK INC.
Page 28 5600423 PROPRIETARY AND CONFIDENTIAL SIZE: PAINT BENDPAK YELLOW THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT 5620275 MUST SLIDE FREELY SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 29 UNLESS OTHERWISE SPECIFIED PROPRIETARY AND CONFIDENTIAL 5620276 & 5620365 MUST SLIDE FREELY THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
Page 30 PROPRIETARY AND CONFIDENTIAL UNLESS OTHERWISE SPECIFIED BREAK AND DEBURR ALL SHARP EDGES 0.3mm 5600502 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY 5600503 REMOVE ALL WELD SPLATTER REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 31 PROPRIETARY AND CONFIDENTIAL BREAK AND DEBURR ALL SHARP EDGES 0.3mm SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS 16mm THICK THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY FLAME CUT EDGE FINISH REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
Page 32 PART SPECIFICATION FORM 5900047 BENDPAK Number: XPR-7A/10/10A INSTALLATION MANUAL MRP Description: 06/28/2013 Date: 00605 ECO : 1. Engineering Specification Application: INSTALLATION MANUAL Detailed Description: 2. Vendor Information Approved Vendor Vendor Part # Contact # Preferred Vendor...
Page 33 PART SPECIFICATION FORM 5905109 BENDPAK Number: WARNING ALI/WL 101 MRP Description: 06/18/2013 Date: 00605 ECO : 1. Engineering Specification Application: ALI 2 POST SAFETY STICKER KIT Detailed Description: SIZE: 14” L x 8.5” W (356mm x 216mm) 2. Vendor Information...
Page 34 REPLACED 5905105 WITH 5905311 05/13/2105 00689 ITEM PART DESCRIPTION QTY REV NUMBER 5905311 BENDPAK LABEL; 4 x 38" WHITE INK 5905177 TO PROLONG LIFE OF TWO 5905555 2-POST SAFETY DECAL DO NOT SCALE DRAWING NAME DATE 1645 LEMONWOOD DR. DRAWN...
Page 35 PART SPECIFICATION FORM 5905177 BENDPAK Number: TO PROLONG LIFT OF TWO MRP Description: 06/18/2013 Date: 00605 ECO : 1. Engineering Specification Application: RED CYLINDER WARNING Detailed Description: SIZE: 3” L x 1.75” W (76mm x 44mm) 2. Vendor Information Approved Vendor...
Page 36 PART SPECIFICATION FORM BENDPAK Number: 5905311 MRP Description: BENDPAK LABEL; 4 x 38" WHITE INK Date: 05/13/2015 ECO : 00689 1. Engineering Specification Application: BENDPAK LABEL Detailed Description: SIZE: 38” L x 4.25” W (965mm x 108mm)  Material: Yellow Represents Clear Adhesive PET ...
Page 37 PART SPECIFICATION FORM 5900326 BENDPAK Number: ETL CERTIFICATION LABEL MRP Description: 06/19/2013 Date: 00605 ECO : 1. Engineering Specification Application: ALI CERTIFICATION STICKER Detailed Description: SIZE: 2.875” L x 3” W (73mm x 76mm) 2. Vendor Information Approved Vendor Vendor Part #...
Page 38 PART SPECIFICATION FORM 5905403 BENDPAK Number: MAX CAP DANGER 10K MRP Description: 06/21/2013 Date: 00605 ECO : 1. Engineering Specification Application: LIFT CAPACITY STICKER Detailed Description: SIZE: 3.25” L x 4.5” W (82mm x 114mm) 2. Vendor Information Approved Vendor...
Page 39 PART SPECIFICATION FORM 5905465 BENDPAK Number: MANUFACTURER LABEL MRP Description: 05/07/2013 Date: 00593 ECO : 1. Engineering Specification Application: MANUFACTURER LABEL Detailed Description: SIZE: 5.125” L x 5.125” W (130mm x 130mm) 2. Vendor Information Approved Vendor Vendor Part #...
Page 40 RT SPECI FICATIO ON FORM 5905 5555 BENDPAK Num mber: 2-PO OST SAFETY D DECAL MRP Descri ption: 06/1 8/2013 Date: 0060 ECO : 1. Engin neering Spec cification Applica ation: 2-POST T SAFETY D ECAL Detailed d Description SIZE: 28.
Page 41 PART SPECIFICATION FORM 5905655 BENDPAK Number: MAX CAP NRTL DANGER 10K MRP Description: 05/06/2013 Date: 00593 ECO : 1. Engineering Specification Application: LIFT CAPACITY STICKER FOR CE LIFTS Detailed Description: SIZE: 3.25” L x 4.5” W (82mm x 114mm) 2. Vendor Information...
Page 42: Product Data Label
PART SPECIFICATION FORM 5905940 BENDPAK Number: PRODUCT DATA LABEL MRP Description: 05/06/2013 Date: 00593 ECO : 1. Engineering Specification Application: PRODUCT DATA LABEL Detailed Description: SIZE: 2.3” L x 4.5” W (58mm x 114mm) 2. Vendor Information Approved Vendor Vendor Part #...
Page 43 BENDPAK Number: 5930625 MRP Description: XPR-10-168 SERIAL TAG Date: 06/21/2013 ECO : 00605 1. Engineering Specification Application: DATA SERIAL TAG XPR-10-168 Detailed Description: SIZE: 2.85” L x 4” W (72.5mm x 101.5mm) XPR-10-168 10000lbs/4536kg 208-230V 50-60Hz 1ph 18A 10mm 18mm...

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