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2.5-3.5T
Operational and Maintenance Manual
CPCD30/35-XW43E-RT
CPCD30/35-XW33E-RT
CPCD30/35-XW33C-RT4
CPCD30/35-XW43C-RT4
CPCD30/35-XW98C-RT4
CPCD25-XW98C-RT4
Rough terrain forklift truck
Original Instruction
HANGCHA GROUP CO., LTD
12/2019
OPERATION MANUAL
CPCD25-XW43E-RT
CPCD25-XW33E-RT
CPCD25-XW33C-RT4
CPCD25-XW43C-RT4
CPCD30/35-XW98E-RT2
CPCD25-XW98E-RT2
I
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Table of Contents
Related Manuals for HANGCHA CPCD30/35-XW43E-RT
Summary of Contents for HANGCHA CPCD30/35-XW43E-RT
- Page 1 OPERATION MANUAL Rough terrain forklift truck 2.5-3.5T Operational and Maintenance Manual Original Instruction CPCD30/35-XW43E-RT CPCD25-XW43E-RT CPCD30/35-XW33E-RT CPCD25-XW33E-RT CPCD30/35-XW33C-RT4 CPCD25-XW33C-RT4 CPCD30/35-XW43C-RT4 CPCD25-XW43C-RT4 CPCD30/35-XW98C-RT4 CPCD30/35-XW98E-RT2 CPCD25-XW98C-RT4 CPCD25-XW98E-RT2 HANGCHA GROUP CO., LTD 12/2019...
- Page 2 Illustration adopted by this manual may vary from your truck structure. This manual is also available for container forklift and forklift equipped with attachment. Please contact Hangcha Group or your sales agent if you have any questions regarding this manual.
- Page 3 CPCD25-XW43E-RT Cummins QSF2.8T3NA49 Diesel engine RTE350-120000-G00 CPCD30/35-XW43C-RT4 RTE250-120000-G00 CPCD25-XW43C-RT4 Load center(mm) RTE350-120000-G00 CPCD30/35-XW33E-RT RTE250-120000-G00 CPCD25-XW33E-RT 4TNE98-BQFLC Diesel engine RTE350-120000-G00 CPCD30/35-XW33C-RT4 RTE250-120000-G00 CPCD25-XW33C-RT4 RTC350-120000-G00 CPCD30/35-XW98C-RT4 Kubota RTE350-120000-G00 CPCD30/35-XW98E-RT2 V2607-CR-TE5 RTC350-120000-G00 CPCD25-XW98C-RT4 Diesel engine RTE250-120000-G00 CPCD25-XW98E-RT2 © 11/2019 HANGCHA GROUP CO., LTD...
- Page 4 Content Content ......................... IV I. General rules ...................... 1 II. Name of main parts or component ..............3 1. Instruments ....................4 CAN Bus Instrument(W98) ................11 2. Controls and switches ................17 3. Truck body and others ................23 III.
- Page 5 I. General rules To keep the truck and you safe, obey these rules below: Only trained and authorized operators shall be permitted to operate the truck. Before starting truck you should check all control and alarm devices; if any are damaged, DO NOT operate until it is repaired.
- Page 6 the capacity plate, decals, tags and operation and maintenance handbooks. 27. In the event the truck manufacturer is no longer in business and there is no successor in the interest to the business, the user may arrange for a modification or alteration to a powered industrial truck manufacturer and the user shall: (1) Arrange for the modification or alteration to be designed, tested and implemented by an engineer(s) expert in industrial trucks and their safety;...
- Page 7 II. Name of main parts or component 1. Fork 2. Load backrest 3. Tilt cylinder 4.Mast 5.Lift cylinder 6. Steering wheel 7. Overhead guard 8. Seat 9. Cover hood 10. Counterbalance weight 11. Rear wheel 12. Truck frame 13. Front wheel...
- Page 8 1. Instruments (Two-wheel drive rough terrain forklift truck) A.Water temperature gauge B.Fuel gauge C.Timer E. Neutral position start-up D.Accumulator warning indicator F. OPS indicator indicator G.Transmission oil temperature H. Parking indicator I. Preheat indicator light warning light J. Oil water seperator Indicator light K.Engine oil pressure warning light L. Charging indicator light M.
- Page 9 Instrument of the state shown in Figure Fuel gauge [B] The gauge indicates the fuel level in the tank when the key is at ┃(ON) position. Suggest filling up the fuel tank after work every day. Water temperature gauge [A] This gauge indicates the oil temperature in the torque converter transmission box when the key is at ┃(ON) position.
- Page 10 Hour meter [C] pointer goes into the green range, and have a check then. Parking indicator [H] This meter measures working time of engine when the key is at ┃(ON) position. The meter increase one number every working hour. Use meter to schedule lubrication and Parking indicator shows on means brake is maintenance periods.
- Page 11 Engine oil pressure alert lamp（K） This lamp indicates the pressure condition of engine lube oil. Although it lights up when the engine switch is set at ―ON‖, once the engine starts up and the accelerator pedal is pressed, this lamp goes out. Caution If this light continues to stay lit or lights up during operation, the pressure is lower than...
- Page 12 (Four-wheel drive rough terrain forklift truck) Water temperature gauge Caution When reaching the first 100h, the spanner logo will flash one hour at regular intervals to reminder of the maintenance to the forklift. Refer to monthly maintenance after first flash. This gauge indicates the oil temperature in Refer periodical...
- Page 13 When the engine gets out of order, this during operation, the pressure is lower than Indicator will be on. then it must immediately 0.05Mpa should checked stop, according to an engine fault table immediately. troubleshooting. Can be judged according to the fault Glow indicator [Diesel truck] indicator lamp (flash code), Can be based on the fault indicator (flash code) judgment, or...
- Page 14 Caution If continue working when the lamp is light. The fuel injection pump may be damaged. Severe warning indicator [Electronic-controlled engine] Only Cummins engine forklift truck: When this light is on, it indicates the engine is in severe work condition and the engine power reduced severely.
- Page 15 CAN Bus Instrument(W98) KEY4 KEY3 KEY2 KEY1 KUBOTA Diesel engine, Main page A. Instrument indicator lamp Caution When the time meter increases every Water temperature gauge 100h (the factory default time interval is 100h, which is adjustable), the spanner logo will flash one hour at regular intervals to reminder of the maintenance forklift.
- Page 16 engine lube oil. Although it lights up when the engine switch is set at ―ON‖, once the engine starts up and the accelerator pedal is pressed, this lamp goes out. Caution In normal state, once the starter is set to If this light continues to stay lit or lights up during operation, the pressure is lower than ―ON‖...
- Page 17 High exhaust temp. lamp In the first case, the regeneration indicator lights up permanently and is in the regeneration working state. No manual intervention is required at this time, and only the normal working state needs to be maintained. The regeneration reminder will automatically Engine：...
- Page 18 the DPF. If the regeneration indicator flashes while driving, and the engine fault indicator also lights up, stop immediately. Contact the factory maintenance personnel or after-sales to check the engine fault code. After there are no other faults, start parking regeneration.
- Page 19 B. Instrument key operation instructions B.1 Engine fault information display page (1) KUBOTA diesel engine No fault Fault Prev Next Back Back ①Enter the engine fault information display page: Main page=》Key 4 ②Fault query page turning: press key 2 or key 3 to page turning (page turning key is not displayed when there is no fault at present) ③Return to main page: press key 1 to return to main page B.2 Forklift operation parameters and interface switching between Chinese and English...
- Page 20 page of advanced settings maintenance personnel Return to main page: press key 1 to return to main page (2) DPF Emissions function setting page (Diesel engine) 取消禁止 Inhibit 禁止再生 Regen 请求再生 Back 返回 Cancel inhibit: press the key 4,The DPF is to burn (DPF-regenerate) trapped particulate matters in an automatic way.
- Page 21 2. Controls and switches 1.0t~x5.5t forklift Controls and switches graph 1.Steering wheel 2.Horn 3.Combination switch 4.Key switch 5. Lift control lever 6. Tilt control lever 7. Cup holder 8.Instrument 9. Rocker switch 10. Accelerator pedal 11. Brake pedal 12. Inching pedal 13.
- Page 22 Steering wheel Turn on the headlamp and small lamp, turn this switch, and aim the position line on the Turn right Turn left switch knob to the relevant marking on the switch subject. Key switch[4] It controls the movement direction of truck. Rotate counterclockwise, the truck moves to the left;...
- Page 23 Lift lever [5] Side shift control lever Used for left shifting and right shifting of the Controls the forks‘ up or down side shift bracket. Push forward——lowered Push forward-move to the left Pull backward——lifting Pull backward-move to the right Lifting speed is controlled by tilting backwards Side shifting speed depends on the tilting angle of lever and accelerator pedal.
- Page 24 differential lock quickly lock Indicator display fault code by differential, so that the left and right wheels various frequency, remove trouble become rigid connection. In this way, most or according to fault code. even all of the torque can be transmitted to 4 Engine detect page turning switch（Only for the non-rotating wheel, making full use of its engine ）...
- Page 25 Depress the pedal partially to decrease hydraulic oil pressure. Use inching pedal for forklift loading and unloading, and when slow speed is required. When pedal is depressed all the way, forklift will slow to a stop. The tilting angle of the steering wheel is adjustable to suit individual operators.
- Page 26 Before changing travelling direction, step the Before changing the driving direction, step brake pedal until the truck completely stops, down the brake pedal until the truck is then move the lever forward to F1, and move completely stopped, turn the lever and shift to the first gear, shift backward to the to F2 through F1;...
- Page 27 3. Truck body and others Warning Load backrest Turn off the key before adjusting the The load backrest improves stabilization seat. when loading goods. Never use forklift truck It‘s prohibited to adjust the position of without the load backrest. the seat only when the truck stops.
- Page 28 extended correctly. snap close is set here. Open the snap close Prohibit use the belt knotted or twisted. first then the hood can be open. To tie the belt in the daily operation will protect you when the truck turn over and reduce the harm.
- Page 29 Before opening hood, please move steering radiator cap. wheel forward, tilt seat back forward. · Antifreeze is harmful to a person, if After closing hood, reset steering wheel and swallowed, seek medical advice seat back to their initial position. immediately. Keep antifreeze away from children.
- Page 30 Rearview mirror Hydraulic fluid reservoir cap The hydraulic fluid reservoir cap is located on There are rearview mirrors on the upper right the right side of the hood. Open the engine of overhead guard for operator to see behind hood when adding oil. Fill hydraulic fluid the truck.
- Page 31 Close the lamp shell, screw the bolt and fasten up the decorative frame. Rear combination lamp Take apart the rear combination lamp from the overhead guard, pay attention to the safety 1. Take the whole rear combination lamp to the service place, take off the lamp housing, and screw off the four bolts at the back of the lamp housing 2.
- Page 32 III. Safety rules 1. Only trained and authorized operators 7. Never mount or dismount a moving truck. should operate the truck. Use the safety step(s) and safety grip when 2. Inspect the truck at periodic intervals for oil mounting or dismounting the truck. or water leaks, deformation, defects, etc.
- Page 33 19. Slow down and sound horn at cross aisles and other locations where vision is restricted. The speed should be kept slower than 1/3 of max speed. 15. Before driving over a dock-board or bridge-plate, be sure that it is properly secured and strong enough to sustain the weight of the truck/load.
- Page 34 loaded, since this will cause the truck to Warning become unbalanced. DO NOT operate the truck when the weather truck with attachments should is inclement, such as wind storms, thunder considered the same as a loaded truck. storms, snow and etc. 26.
- Page 35 30. Know the rated capacity of your lift truck and its attachment, if any, and never exceed it. people additional counterweights. It is quite dangerous. WARNING 34. When driver‘s ear noise is bigger than 80dB, please adopt hearing protective measures. Caution Rough or uneven road surface and tyre deformation may largen noise value.
- Page 36 47. HANGCHA provides various attachments to the user, like rotating clamp, side shifter, jib and so on, which are for special use. If attachment configuration needed, it must be admitted by the factory.
- Page 37 communication devices unrelated to vehicles WARNING are prohibited during operation. FIRE HAZARD For the diesel fork lift truck can present fire hazards when operating in areas containing flammable gases, vapors, liquids, dusts, or fibers. Engine exhaust component surface temperatures can exceed the ignition temperatures of common solvents, fuels, oil, paper, and other organic materials (wood, agricultural grass/grain, cotton, wool, etc.).
- Page 38 IV. Maintenance See Preventive maintenance schedule for further information. 1. Daily maintenance（8hours） It is also used as check before operation. ： 1. Check leaks electrolyte, hydraulic oil, brake fluid, coolant, and oil in hydraulic 5. Check engine coolant transmission gear box. Inspect the small reservoir tank to see if the coolant level is between Min and Max Warning...
- Page 39 ○ symbol means its value of mark can be applied for 2t～2.5t truck; ○ symbol means its value of mark can be applied for 3t～3.5t truck; When the mast is in the lowest place： For 2t～2.5t: the truck with standard mast demands filling the hydraulic oil above the mark of ―42‖;...
- Page 40 right and left. Since the forklift truck needs tires that have a 12. Horn high inflation pressure to carry heavy loads, Press the horn button to make certain the even a small bending of rims or damage at horn sound is normal or not. the tread surface could cause an accident.
- Page 41 dust inner and outer of the outer 2. Weekly maintenance（40hours） filter element with dry compressed air. Increase the following content based on daily ④ Safety filter element (inner filter): maintenance. hand beat clean, avoid blowing with 1. Air cleaner maintenance air.
- Page 42 3. Hydraulic transmission fluid level Open the inspections cover and pull out the oil scale. Inspect if the fluid level is within the mark of the gauge. 6. Lubrication of mast Lubricate the following parts periodically according to the requirements of lubrication sheet ①...
- Page 43 Tightening torque N.m： Warning 2.0t-3.5t When painting lubrication grease; stop the truck on a smooth road, engine off and pull Hub nut 324-373 hand brake. Avoid injury to hand or body, and avoid falling off from high place. Keep safe. Rear wheel 7.
- Page 44 Brake 145±5 pedal touching bolt of inching Inching pedal – brake pedal， 145±5 pedal Chinese trans.：6 12. Hand brake Make sure that the hand brake lever, after pulled up, still has good function when return. 1.0t~X5.0t the required tension when pulled up：245N-295N...
- Page 45 truck, oil preferred 3.Every One and a half months maintenance（250hours） Increase the below content based upon weekly maintenance 1. Change engine oil and oil filter （ only for the first time, then per 500hours） ① Start the engine, warm-up enough, then shut off.
- Page 46 through the bleed plug without any bubbles; ③ Warning Fasten the bleed plug; Hot hydraulic oil and parts will cause injury. 1. Oil-water separator draining [Diesel] DO NOT touch the hot hydraulic oil and Cummins Diesel： parts. Except ② Dismantle rubber front soleplate.
- Page 47 Rotary type： ①Shut the engine； ②Place a container under the fuel filter； ③Open the drain valve. Turn the valve 3.5 rings counterclockwise, until the valve drop 25.4mm and start to drain; ④Drain the water in the separator until see the clean fuel. Caution Do not screw the valve too tight when shutting the drain valve.
- Page 48 3. Hydraulic oil change 4.Every half year maintenance Park the truck on level ground, lay-down the (1000 hours) forks on the floor, incline the mast back, and apply parking brake. Put transmission in Increase the following content based on neutral position, shut off the engine. monthly maintenance.
- Page 49 5. Change hydraulic transmission oil Refer to ‗Change hydraulic transmission oil‘ from ‗Monthly Maintenance‘. 6. Check, clean, change fuel filter Caution In the dust and dirty work condition, clean fuel filters per one month and replace every six months. ① Remove out the fuel filter.
- Page 50 ② Install oil plug. 5.Annual maintenance (2000 hours) ③ Remove breather plug and oil fluid position Increase the following content based on plug. Put the oil from orifice bend to steering semiannual maintenance. axle housing until oil overflows from level plug. See ―Re-add amount‖.
- Page 51 ① Park forklift truck on level concrete; 6.Others ② Start engine and raise mast about 1. Fuse, relay 100mm height. ① Please first find out the reason before ③ Place chocks behind rear wheels to replace damaged fuse or relay. ②Replace with regulated standard fuse prevent movement of forklift;...
- Page 52 ④ Loosen wheel nuts 1-2 turns by turning them counter-clockwise. Warning Do not remove wheel nuts until rear tires are raised from ground. ⑤ Raise the forklift with jack until rear wheels off the ground. Support forklift truck by putting additional wooden blocks under both sides of the front truck frame as shown below.
- Page 53 W98 engine Equipped with the DPF cleaning alarm system, clean the DPF in case of an alarm or every 6000 operating hours. Consult your local HANGCHA Dealer for this service or agents. 3. Measures against cold and hot weather According...
- Page 54 V. Structure and stability of truck It is very important for operator to know the truck‘s structure and relationship between load and stability. The structure of the truck Caution The basic structure of the truck is mast (include mast and forks) and body (include tire).
- Page 55 Caution the stability zone of the barycenter In order to make the truck stable, the combined center must be within the triangle which is made up of the two points where the two front wheels touch the ground and the midpoint of the back driving axle.
- Page 56 VI. Operation Caution Warning The time to start should be less than 5 Before operating the truck, check all seconds each attempt, and the interval controls and warning devices for proper between attempts should be at least 2 operation. If any damage of fault is found, don‘t operate truck until corrected.
- Page 57 · · Release hand brake The pallet should be evenly positioned · across both forks Release brake pedal, step · Insert forks into the pallet as far as accelerator pedal, and then the vehicle moves. possible. ： Gear shift · To raise loads from the ground Hydraulic drive forklift ①...
- Page 58 desired area. Slowly lower the load into position. Make sure the load is securely stacked. · Disengage forks from the load by using necessary lift-tilt operation and then back away. · After making sure the fork tips leave the load, lower the forks to the basic position (15 to 20 cm off the ground).
- Page 59 VII. Parking Warning 1. Parking daily The block must be single and hard ① Park your truck to desired place and enough to support the truck. block the wheels. Don‘t use blocks higher than ② Make sure the shift level is in the 300 mm（11.81 inch）.
- Page 60 3. Running after storing for a long time ① Remove the antirust oil from the exposed parts. ② Drain the gear oil of the crankcase, driving axle, hydraulic transmission box (torque converter type) clear it and add with new gear oil. ③...
- Page 61 ⑧ Follow the maintenance schedule. ⑨ After performing maintenance, keep a record. ⑩ Only use Hangcha parts 1. Preventive maintenance schedule ○——Check, revise, adjust ×——Replace Caution：（1）If the work place has a lot of dirt or other pollutants, time between maintenance intervals should be decreased.
- Page 62 Engine periodical maintenance schedule One and a Check Daily half 3months Semi-annual Annual Tool Service required (8 hrs) Monthly (500hrs) (1000hrs) (2000hrs) Item (250hrs) Visual check engine ○ ○ ○ ○ ○ run condition(including noise, exhaust color) Clean or replace filter ○...
- Page 63 One and a Check Daily half 3months Semi-annual Annual Tool Service required (8 hrs) Monthly (500hrs) (1000hrs) (2000hrs) Item (250hrs) Check P. C.V valve ○ ○ and pipe blockage or damage Check max. idling Tachome ○ speed One and a Check Daily half...
- Page 64 ○ ○ ○ ○ ○ Cooling liquid quantity ○ ○ ○ ○ ○ Leakage condition Replace cooling liquid × Cooling Check fan belt tension ○ ○ ○ ○ ○ system and damage condition Per month ○ ○ ○ Clean outer water tank in summer Water tank...
- Page 65 ○ ○ ○ ○ ○ Leakage check Check axle ○ ○ ○ deformation, crack or damage Check chassis ○ ○ ○ connected bolt looseness Check bolt Torque ○ ○ ○ ○ ○ tightening torque wrench Wheel（front, rear wheel）periodical maintenance schedule One and a Check Daily...
- Page 66 knuckle Check bend, ○ ○ ○ ○ deformation crack or damage condition Check installation Test ○ ○ ○ ○ condition hammer Check operation ○ ○ ○ ○ ○ condition Steering ○ ○ ○ ○ ○ Check for leakage cylinder Check if loosen when ○...
- Page 67 Cylinder leakage, ○ damage condition master cylinder, piston cup, check valve × abrasion damage condition, replace If brake drum parts Test ○ ○ ○ ○ loosen hammer Friction plate abrasion Slide ○ condition caliper Brake shoe action ○ Brake condition drum and ○...
- Page 68 Measure relief valve ○ ○ pressure gauge Leakage, loosen, ○ ○ ○ ○ fracture, deformation and damage condition Pipe joint × Replace pipe 1～2years Electrical system periodical maintenance schedule One and a Check Daily half 3months Semi-annual Annual Service required Tools item (8 hrs)
- Page 69 Chain deformation and ○ ○ ○ ○ damage. ○ ○ ○ ○ If chain bearing loosen. Attachm Check if conditon is ○ ○ ○ ○ normal Check if piston rod, piston rod thread and ○ ○ ○ ○ ○ Test connection deform, hammer...
- Page 70 Roller, roller shaft and ○ ○ ○ ○ its welded part crack or damage condition. Safety device and attachment periodical maintenance schedule One and a Check Service Daily 3months Semi-annual Annual Tools half Monthly item required (8 hrs) (500hrs) (1000hrs) (2000hrs) (250hrs) Test...
- Page 71 Grade Bolt‘s diameter 36～45 45～55 58～78 78～104 55～70 70～90 93～124 124～165 90～110 110～140 145～193 193～257 120～150 150～190 199～264 264～354 170～210 210～270 282～376 376～502 230～290 290～350 384～512 512～683 300～377 370～450 488～650 651～868 450～530 550～700 714～952 952～1269 540～680 680～850 969～1293 1293～1723 670～880 825～1100 1319～1759 1759～2345...
- Page 72 4. Table for the oil used in the truck 1.0t~3.5t Forklift used oil Description Shop sign, Code name Capacity(L) Remark 0#（Summer） Diesel -10#∽-35#（Winter） 2t-3.5t (W98 sulphur content＜15pmm) General season：CH-4 grade 15W／40 winter：CH-4 grade 10W／30 (arctic-alpine: CF-4 grade Diesel engine oil 5.2∽7.5 Diesel engine 5W/30，...
- Page 73 Description Shop sign, Code name Capacity(L) Remark （POLYREX） point with high temperature point) resistance Recommendatory diesel engine oil viscosity under different temperature...
- Page 74 5. Lubrication system drawing 1. General motor lithium complex grease 2. Engine lubricating grease 3. Gear oil 4. Hydraulic oil 5. Torque converter oil 6. Brake oil Note： 1. The details of lubricating oil for different trucks are listed in the Table for the oil used in the truck.
- Page 75 IX. Labels：Stick various nameplate and mark at different position of the truck Take 1-3.5t truck for example： 驱动桥差速锁开关 两驱/四驱切换开关 注意 两驱/四驱切换开关:车辆正常运行请选择两驱模式;当驱动桥动力 输出不足时,可使用四驱模式； 驱动桥差速器锁开关: 车辆正常运行请关闭,避免转弯时损坏差速器 和存在翻车隐患;当驱动桥轮胎打滑时,可使用驱动桥差速器锁功能; 其他情况下,请操作者按需使用。 LUBRICATION SYSTEM CHART 型号 规格 Ⅰ Ⅱ Ⅲ ② ① Danger label 2.CE label Hang label Hang label 8.
- Page 76 ： Danger Label on the outside of mast Don‘t stand on or under fork, otherwise the life 5. Safety belt label and Anti-tilting Warning Label may be in danger. Truck can Hold TIP OVER! Risk of serious Tight INHURY Lean Away Brace or DEATH! WARNING...
- Page 77 ② ① DANGER 9. Antifreeze label Before opening the hood, move forward the steering wheel, and tilt forward the seat back. After closing the hood, steering wheel and seat back return to original position. . Tie down label . Hand brake label Diesel label: it shows that oil filter position, which on the rear left outrigger of overhead guard.
- Page 78 The inner and outer mast, fork frame are all lifting slip parts. The hands are not allowed to reach in between the inner and outer masts. If a part needs to be check or repaired, the inspection and repair should be carried out after shutting down the engine.
- Page 79 （See page 14 for details.） risk; when drive tires is slipping, please use the differential locker of drive alxe. · Other condition please switch it as required.
- Page 80 X. Truck transporting, lifting, towing Hoist the truck Use steel wire ropes through the holes in the two sides of the outside mast‘s beam and the hook of the counter balance, then use the lifting device to hoist the truck. Warning •...
- Page 81 XI. Main technical performance parameter Model CPCD30-XW43E-RT CPCD35-XW43E-RT Rated capacity 3000 3500 Load centre distance Overall maximum 3000 3000 lift height Free lift height Maximum lift mm/s speed (with load) Tilt of the mast 10° /12° 10° /12° Max travel speed km/h (without load) Ground clearance mm...
- Page 82 Model CPCD25-XW43E-RT Rated capacity 2500 Load centre distance Overall maximum 3000 lift height Free lift height Maximum lift mm/s speed (with load) Tilt of the mast 10°/12° Max travel speed km/h (without load) Ground clearance mm Min outside turning 2900 radius Max.
- Page 83 Model CPCD35-XW43C-RT4 CPCD30-XW43C-RT4 Rated capacity 3500 3000 Load centre distance Overall maximum 3000 3000 lift height Free lift height Maximum lift mm/s speed (with load) Tilt of the mast 10°/12° 10°/12° Max travel speed (without load) Ground clearance mm Min outside 3300 3300 turning radius...
- Page 84 Model CPCD25-XW43C-RT4 Rated capacity 2500 Load centre distance Overall maximum 3000 lift height Free lift height Maximum lift mm/s speed (with load) Tilt of the mast 10°/12° Max travel speed km/h (without load) Ground clearance mm Min outside turning 3300 radius Max.
- Page 85 Model CPCD30-XW33E-RT CPCD35-XW33E-RT Rated capacity 3000 3500 Load centre distance Overall maximum 3000 3000 lift height Free lift height Maximum lift mm/s speed (with load) Tilt of the mast 10° /12° 10° /12° Max travel speed km/h (without load) Ground clearance mm Min outside turning 2900 2900...
- Page 86 Model CPCD25-XW33E-RT Rated capacity 2500 Load centre distance Overall maximum 3000 lift height Free lift height Maximum lift mm/s speed (with load) Tilt of the mast 10° /12° Max travel speed km/h (without load) Ground clearance mm Min outside turning 2900 radius Max.
- Page 87 Model CPCD35-XW33C-RT4 CPCD30-XW33C-RT4 Rated capacity 3500 3000 Load centre distance Overall maximum 3000 3000 lift height Free lift height Maximum lift mm/s speed (with load) Tilt of the mast 10°/12° 10°/12° Max travel speed (without load) Ground clearance mm Min outside 3300 3300 turning radius...
- Page 88 Model CPCD25-XW33C-RT4 Rated capacity 2500 Load centre distance Overall maximum 3000 lift height Free lift height Maximum lift mm/s speed (with load) Tilt of the mast 10°/12° Max travel speed km/h (without load) Ground clearance mm Min outside turning 3300 radius Max.
- Page 89 Model CPCD30-XW98C-RT4 CPCD35-XW98C-RT4 Rated capacity 3000 3500 Load centre 1100 1100 distance Overall maximum 3000（3m mast） 3000（3m mast） lift height 6000（6m mast） 6000（6m mast） Maximum lifting 3000(3m) 2750(3m) 1940(3m) 3500(3m) 3200(3m) 2260(3m) height lifting weight 700(6m) 640(6m) 450(6m) 700(6m) 640(6m) 450(6m) Free lift height Maximum lift...
- Page 90 Model CPCD30-XW98E-RT2 CPCD35-XW98E-RT2 Rated capacity 3000 3500 Load centre 1100 1100 distance Overall maximum 3000（3m mast） 3000（3m mast） lift height 6000（6m mast） 6000（6m mast） Maximum lifting 3000(3m) 2750(3m) 1940(3m) 3500(3m) 3200(3m) 2260(3m) height lifting weight 700(6m) 640(6m) 450(6m) 700(6m) 640(6m) 450(6m) Free lift height Maximum lift...
- Page 91 Model CPCD25-XW98C-RT4 Rated capacity 2500 Load centre 1100 distance Overall maximum 3000（3m mast） lift height 6000（6m mast） Maximum lifting 2500(3m) 2280(3m) 1600(3m) height lifting weight 600(6m) 540(6m) 380(6m) Free lift height Maximum lift mm/s speed (with load) Tilt of the mast 10°/12°...
- Page 92 Model CPCD25-XW98E-RT2 Rated capacity 2500 Load centre 1100 distance Overall maximum 3000（3m mast） lift height 6000（6m mast） Maximum lifting 2500(3m) 2280(3m) 1600(3m) height lifting weight 600(6m) 540(6m) 380(6m) Free lift height Maximum lift 620（3m mast） mm/s speed (with load) 610（6m mast） Tilt of the mast 10°/12°...
- Page 93 XII. Operational method of lead acid battery I. Lead acid battery and its application Lead acid battery is used for power start engine, and it can be for voltage regulation and overload generator substitute power, it has following strengths: low internal resistance, stable end voltage, large support current, low water cost, huge capacity, nice starting performance at low temperature, light pole corrosion, light mass, low fault rate, convenient maintenance.
- Page 94 Low-maintenance battery check As the forklift is used in a high temperature ambient, and the battery easily consumes water, you should do pay attention to the liquid level when using the forklift. There is an aperture for adding liquid in the cover of the battery. Please add enough water up to the UPPER LEVEL when the liquid level is below the LOWER LEVEL and be sure the water is not so much that spill out to erode your forklift.
- Page 95 · When connect and disconnect the battery charger cable, make sure charger power is off. Caution · Safe place for battery charging should be at open ground. Never charge in bad ventilated garage or closed indoor. · Never charge the battery when the engine is working. Make sure close all enclosure. III.
- Page 96 XIII. Use, installation and safety rules of attachment The attachment is in accordance to International standard ISO2328 Hook-on type fork arms and carriages - mounting dimensions, such as clamp, rotator, paper roll clamp, carrying ram, side-shifter etc. 1. Attachment use （1）...
- Page 97 2. Attachment assembly Warning Any change to safety or capability of attachment without authorization is strictly prohibited Actual load capacity should be the least of rated load capacity, attachment load capacity, combined load capacity of truck and attachment, combined load capacity of truck. Generally speaking, the combined load capacity of truck is the least.
- Page 98 XIV. Description of OPS System OPS System（For hydraulic electronic shifting truck only） The OPS (Operator Presence Sensing) System is developed to assure the safety and prevent the operators from travelling or handling operation when the operator is not seated or not in the proper position, helping to decrease or prevent the accidents due to the maloperation.
- Page 99 If it happens to encounter the following situations, please park the forklift truck in a safe place and contact the local agency of Hangcha forklift for inspection. Shift the gear switch to first gear of forward or reverse, but the neutral indicator light flashes when ready to start.
- Page 100 XV. Relevant safety command and standard The model by CE certification which according to the follow instruction and standard: DIRECTIVE 2006/42/EC OF THE EUROPEAN PAMENT AND OF THE COUNCIL, DIRECTIVE 2000/14/EC OF THE EUROPEAN PAMENT AND OF THE COUNCIL. EN 13059 ： ISO 3691-1:2015,ISO/TS 3691-7:2011, EN1175-2:1998+A1:2010, coordinate standard.
- Page 101 DECLARATION OF CONFORMITY EG-KONFORMITÄTSERKLÄRUNG Business name of the manufacturer: Hangcha Group Co., Ltd. Firmenbezeichnung des Herstellers: Full address of the manufacturer:666 Xiangfu Road, Lin'an,Hangzhou, Zhejiang 311305, P. R. China Vollstä ndige Adresse des Herstellers: Name and address of the person (established in the Community) compiled the technical file:...
- Page 102 XVI.Maintenance record Date Item of maintenance Signature Remark...
- Page 103 HANGCHA GROUP CO. , LTD. ■ Address For: OVERSEAS USERS ■ Address: 666 Xiangfu Road, Lin'an,Hangzhou, Zhejiang, China ■ Fax: 0086-571-88926789 0086-571-88132890 ■ ZIP:311305 ■ Web: http://www.hcforklift.com ■ E-mail: sales@hcforklift.com...