HANGCHA X Series Operation And Maintenance Manual

HANGCHA X Series Operation And Maintenance Manual

Three-wheel electric counterbalanced forklift

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X Series
X Series
three-wheel Electric Counterbalanced Forklift
CPDS05/06/07/08/09/10-XD2
CPDS05/06/07/08/09/10-XD2-I
CPDS06/08/10-XC2
CPDS06/08/10-XC2-I
CPDS06/08/10-X
CPDS06/08/10-X-I
CPDS13/15-XD2-SI
OPERATION AND
MAINTENANCE MANUAL
HANGCHA GROUP CO., LTD.
01/2021

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Summary of Contents for HANGCHA X Series

  • Page 1 X Series X Series three-wheel Electric Counterbalanced Forklift CPDS05/06/07/08/09/10-XD2 CPDS05/06/07/08/09/10-XD2-I CPDS06/08/10-XC2 CPDS06/08/10-XC2-I CPDS06/08/10-X CPDS06/08/10-X-I CPDS13/15-XD2-SI OPERATION AND MAINTENANCE MANUAL HANGCHA GROUP CO., LTD. 01/2021...
  • Page 2 Thank you very much for purchasing X series electric counterbalanced truck of Hangcha Group. X series electric counterbalanced truck is a newly developed product of our company, it owns characteristics as beautiful shape, compact structure, small size, low gravity, good stability, superior performance, flexibility and small turning radius, so it is It is widely used in workplaces in small spaces.
  • Page 3 0.6/ 400 CPDS08-XC2-I 1232SE-2421 0.8/ 400 CPDS10-XC2-I 1232SE-2421 1.0/ 400 CPDS06-X 0.6/ 400 CPDS08-X 0.8/ 400 CPDS10-X 1.0/ 400 CPDS06-X-I 0.6/ 400 CPDS08-X-I 0.8/ 400 CPDS10-X-I 1.0/ 400 CPDS13-XD2-SI ACS80S-35P/ACS80S-23P 1.3/500 CPDS15-XD2-SI ACS80S-35P/ACS80S-23P 1.5/500 ○ C 01/2021 HANGCHA GROUP CO., LTD...
  • Page 4: Table Of Contents

    Content Foreword 1. Description of appearance and operating components........1 2. Displays and Controls......................2 Seat............................8 3. Nameplate and warning labels..................11 4. Technical Specifications....................12 5. Safety Instructions......................21 6. Forklift transporting and hoisting................26 Transporting...........................26 Hoisting........................... 26 7. Structure and stability of truck..................27 8.
  • Page 5 Safety instructions........................ 49 Installation instructions......................49 Basic terms for lithium ion battery..................50 Instructions for Use......................50 Maintenance.......................... 51 Emergency plan........................51 Shineng Charger........................52 On-board charger......................... 58 Charging procedures:.......................59 14. Maintenance summarization..................60 Preventive maintenance schedule................... 61 Replace the key safe parts periodically................70 Table for oil used in the truck.....................70 Table for bolts tight torque....................71 15.
  • Page 6: Description Of Appearance And Operating Components

    Description of appearance and operating components Item Description Item Description Mast Pedal pad Forks Counterbalanced weight Fork carriage Steering axle Front wheel Seat steering wheel Operating lever Storage battery Overhead guard...
  • Page 7: Displays And Controls

    2. Displays and Controls 17 18 Item Description Item Description On-board charger Combination light switch Meter Button Emergency stop button Brake pedal Steering column positioning Accelerator pedal device Direction switch Attachment lever Steering wheel Lift lever Hand brake Tilt lever...
  • Page 8 Emergency stop button[14] Switch power supply on or off. Press the red button and the power of the The X series three-wheel forklift equipped with truck will be cut off. Switch in clockwise and an on-board charger, which can be charged pull this button, power is on.
  • Page 9 It controls forklift steering. Steering wheel turns towards right, and the Sets the required travel direction. truck will turn right; Steering wheel turns The travel direction switch is used for towards left, and the truck will turn left. switching between forward and backward The steer wheels are located at the rear of the moves.
  • Page 10 Accelerator pedal [22] Provides infinitely variable control travel speed. As the accelerator pedal is slowly pressed, the drive motor start turning and the forklift truck will start to move. According to the force applied to the pedal, the speed is adjusted with not steps.
  • Page 11 The levers include lifting lever, Tilting lever, switch to “ON”, the current is connected. Side shift lever. When the driver leaves the truck, pull off the Lifting lever [25] key switch can make sure the truck not start accidently. Rearview mirror The forks can be raised or fell by pulling backwards or pushing the lever.
  • Page 12 After fill in clean hydraulic fluid, tighten lock the  There are one gap on the below cap. beam. It is used to attach goods. Air leakage plug  It is forbidden to lock the fork on the There is an air leakage plug on the oil tank to gap position, to prevent the fork fall let air in the tank goes out.
  • Page 13: Seat

    Seat Seat Seat adjusting lever Seat adjusting lever is installed on the right of seat. When adjusting seat position, push the adjusting rod to the left, and keep it fixed, slide the seat forward or backward to your needed position. Then release the adjusting lever, the seat position will be fixed.
  • Page 14 Warning  Before adjusting the seat, you’d better turn off the key switch.  Stop the truck to adjust the seat.  It is not allowed to adjust the seat during driving to avoid accidents  Make sure the lever is moved completely to separate the seat structure before the forward and rearward adjustment of the seat and angle ...
  • Page 15 How to act in unusual situations: – Fasten seat belt, stay in the seat. – Do not jump. – Lean forward, hold on tight steering wheel, brace feet. – Lean your body away from impact. Warning  If the truck is about to tip over, never undo the restraint belt and try to jump out. This will only increase the risk of serious injury or death.
  • Page 16: Nameplate And Warning Labels

    Lifting label: The fixing point when using crane to load and unload. Warning label: Measures to be taken when the forklift rolls over Load curve label Hand brake label Emergency stop label Hydraulic oil filler label Warning label: Please follow the safety instructions Series and tonnage label HANGCHA logo...
  • Page 17: Technical Specifications

    4. Technical Specifications All technical instructions are only for forklifts of standard specifications. Our company reserves the right to make technical changes and supplements. Serial Item unit number Rated lifting capacity Load center distance Standard mast lifting height 2500/100 2500/100 2500/100 (maximum/free) Maximum...
  • Page 18 Serial Item unit number 1000 Rated lifting capacity Load center distance Standard mast lifting height 2500/100 2500/100 2500/100 (maximum/free) Maximum lifting speed mm/s (laden/ empty) (°) 5/10 5/10 5/10 Mast Tilt angle (front/back) Maximum travel km/h 10/12 10/12 10/12 speed(laden/ empty) Maximum grade ability (laden) Minimum outside turning radius...
  • Page 19 Serial Item unit number Rated lifting capacity Load center distance Standard mast lifting height 2500/100 2500/100 2500/100 (maximum/free) Maximum lifting speed mm/s (laden/ empty) (°) 5/10 Mast Tilt angle (front/back) Maximum travel km/h 9/10 9/10 10/12 speed(laden/ empty) Maximum grade ability (laden) Minimum outside turning radius 1220 1220...
  • Page 20 Serial Item unit number 1000 Rated lifting capacity Load center distance Standard mast lifting height 2500/100 2500/100 2500/100 (maximum/free) Maximum lifting speed mm/s (laden/ empty) (°) 5/10 5/10 5/10 Mast Tilt angle (front/back) Maximum travel km/h 10/12 10/12 10/12 speed(laden/ empty) Maximum grade ability (laden) Minimum outside turning radius...
  • Page 21 Serial Item unit number 1000 Rated lifting capacity Load center distance Standard mast lifting height 2500/100 2500/100 2500/100 (maximum/free) Maximum lifting speed mm/s (laden/ empty) (°) 5/10 5/10 Mast Tilt angle (front/back) Maximum travel km/h 9/10 10/12 10/12 speed(laden/ empty) Maximum grade ability (laden) Minimum outside turning radius 1220...
  • Page 22 Serial Item unit number 1000 Rated lifting capacity Load center distance Standard mast lifting height 2500/100 2500/100 2500/100 (maximum/free) Maximum lifting speed mm/s (laden/ empty) (°) 5/10 5/10 Mast Tilt angle (front/back) Maximum travel km/h 9/10 10/12 10/12 speed(laden/ empty) Maximum grade ability (laden) Minimum outside turning radius 1220...
  • Page 23 Serial Item unit number 1000 Rated lifting capacity Load center distance Standard mast lifting height 2500/100 2500/100 2500/100 (maximum/free) Maximum lifting speed mm/s (laden/ empty) (°) 5/10 5/10 Mast Tilt angle (front/back) Maximum travel km/h 9/10 10/12 10/12 speed(laden/ empty) Maximum grade ability (laden) Minimum outside turning radius 1220...
  • Page 24 Serial Item unit number 1000 Rated lifting capacity Load center distance Standard mast lifting height 2500/100 2500/100 2500/100 (maximum/free) Maximum lifting speed mm/s (laden/ empty) (°) 5/10 5/10 Mast Tilt angle (front/back) Maximum travel km/h 9/10 10/12 10/12 speed(laden/ empty) Maximum grade ability (laden) Minimum outside turning radius 1220...
  • Page 25 Serial Item unit number 1300 1500 Rated lifting capacity Load center distance Standard mast lifting height 3000/135 3000/135 (maximum/free) Maximum lifting speed mm/s (laden/ empty) (°) Mast Tilt angle (front/back) km/h 12/13 12/13 Maximum travel speed(laden/ empty) Maximum grade ability (laden) Minimum outside turning radius 1680 1710...
  • Page 26: Safety Instructions

    5. Safety Instructions Only trained and authorized operator shall be permitted to operate the truck. Operator must wear helmet, safety shoes and work clothes. Inspect the truck at periodic intervals for Because there will bring exploding gas in oil or water leak, deformation, lousiness, etc. If the bosom of the battery, prohibit any flame neglected, short life of components will be nearby it absolutely.
  • Page 27 Never attempt to work the controls unless properly seated. 12. Never allow other person(s) to ride on the – Before staring, adjusting the seat so you forks, pallets or on the truck.。 can get easy access to all hand and foot controls.
  • Page 28 15. Do not use mobile phones or other electronic products while driving, and focus on work. 21. It is forbidden to put your hands, arms or 16. Keep your head, hands, arms, feet and head stretch between the mast and safeguard. legs within the confines of the operator’s Once clamped, the life has danger.
  • Page 29 tilt forward unless load is over stack or at low 28. Before driving over a dock-board or lift height. bridge-plate, be sure that it is properly secured – and strong enough to sustain the weight. When stacking loads on a high place, 29.
  • Page 30 safety stand or block to prevent a possibility of obey the rules on the label and this manual. fork attachments falling down or moving Often inspect the nameplate, and change it unexpectedly. when damaged or lost. 33. Inspect the surface over which you will 38.
  • Page 31: Forklift Transporting And Hoisting

    6. Forklift transporting and hoisting Transporting – The Fork Lift Truck is designed for material handling only, It is inappropriate for long-distance transportation. If needed, the Fork Lift Truck must be transported by ship, train or lorry, of 5T loading. Use a lifting pallet to hoist the truck.。 –...
  • Page 32: Structure And Stability Of Truck

    7. Structure and stability of truck Prevent forklift tipping. It is very important for operator to clarify the function of truck’s structure and stability to safe operation. Truck structure Caution The basic structure of the truck is lifting device (including mast and forks) and rear body (including tire).
  • Page 33 Maximum load and load center Caution The load center distance is defined that: the distance between the load center and the fork carriage or the front of the fork carriage. The max. load means the maximum load the truck can charge at the normal load center distance. The relation between the max.
  • Page 34 Stable zone of barycenter Caution In order to make the truck stable, the combined gravity center must be in the triangle which is made up of two points that the two front wheels attach ground and the midpoint of the back driving axle. If the combined gravity center is in the front driving axle, the two front wheels become two fulcrums, the truck will overturn.
  • Page 35 Capacity chart Caution The chart given shows the relation between the load center and the weight of loads. Before loading, make sure that the load and the load center distance in the range of capacity chart. If the load’s shape is complex, put the most weightily part on the middle of the forks, and close to the fork carriage.
  • Page 36 Velocity and acceleration Caution One object will keep quiescence until force works on it. Also, a moving object will keep moving until force works on it .This is just inertia. According to inertia, when truck starts moving, one force works backwards, and when truck stops moving, one force works forwards.
  • Page 37: Running-In Of The New Truck

    8. Running-in of the new truck We recommended operating the machine under light load conditions for the first stage of operation to get the most from it. Especially the requirements given below should be observed while the machine is in a stage of 100 hours of operation: –...
  • Page 38: Daily Maintenace

    fixing nuts crosswise. 9. Daily maintenace Bolt tightening torque: Careful, all-round maintenance will keep the Front wheel:4.00-8 / 176Nm~212Nm forklift truck in good working condition. It 2(0.5t~1.0t) guarantees the safety of the forklift and your Front whee: 176Nm~212Nm 18×7-8 (1.3t~1.5t) personal safety at work.
  • Page 39 to 1mm -3mm. – The brake lamp should be lighted when the brake pedal steps on 10mm -20mm. 5. Check hand braking lever The force of hand brake lever is adjusted by the bolt on the top of lever. The force increases 9.
  • Page 40 “battery” section. maintenance and lubrication chart, you should Check the terminal connection for loose or grease lubrication to the orbit of mast on damage. Otherwise it will be adjusted or schedule. replaced. Adjust the lubricate schedule according to your working condition. Add times when busy. To coordinate forklift's operation, grease lubrication to the guide pulley and in outer upright mounting.
  • Page 41 Make sure that the sound of horn s properly by press the horn button Check the other lamp and back-up buzzer. 19. Battery maintenance Refer to “battery” section. 20. Other For instance, pay attention to abnormal noise.
  • Page 42: Driving And Operation

    Decrease speed 10. Driving and operation Loosen the accelerate pedal slowly, and the Warning truck will decelerate.  If any damage or fault is found, don’t Caution operate truck until being repaired. Decelerate the truck in the following Driving – Open the hood, and insert the storage situations: battery plug, then close the hood.
  • Page 43: Loading

    – Down the forks on the ground, tilt mast forwards fully. – Place the key switch in “OFF” to shut off the battery. Remove the key and keep it. Caution  Don’t dismount from the moving truck, never jump from the truck ...
  • Page 44: Un-Stacking Load

    – Raise the forks 5 cm ~ 10 cm off the Caution stack. Decelerate the truck in the following – Check all around the truck to insure that situations: the path of travel is unobstructed and  Turning; back away slowly. –...
  • Page 45: Deposit

    11. Deposit Daily Depositing Warning – Park your truck at the area appointed, and  The stow-wood must be single and block the wheels to prevent accidental hard enough to support the truck. roll.  Don’t use a stow-wood higher than –...
  • Page 46: Battery

    (8)Measures in winter: Maintain a good temperature, please contact the agent or charging environment. Do not park the truck Hangcha after-sales service. out in the cold or in the freezer for long time 1.1 Maintenance precautions especially after the battery is used, it is (...
  • Page 47: Specific Gravity Detection And Conversion

    1.2 Daily, weekly, monthly, long-term Time Content storage maintenance The battery should be stored in a Time Content dry, ventilated place. Before storing 1. After the battery is discharged, it the battery, fully charge it, and then needs to be charged in time. charge it once every 30 days.
  • Page 48: Check The Electrolyte Level And Add Distilled Water

    Use a hydrometer to measure the specific Warning gravity of electrolyte. 1. Using a battery when the electrolyte level is low may lead to overheating and shorten the life span of the battery. 2. When the amount of electrolyte is not correct, it will cause the battery to overheat and even burn the battery and electrical system components.
  • Page 49: Battery Charging

    battery caps. ( 6 ) Use a damp cloth to wipe clean the surface of each battery cell. (7) Use a squeeze ball pipette to draw off any excess water. Warning 1. When adding distilled water, do not Procedures: exceed the specified maximum level. Adding much water may cause...
  • Page 50 If it is not enough, add the middle value of the battery capacity (1/10 distilled water (filled with Hangcha pure to 1/7), that is, the current = (1/10 to 1/7) distilled water).
  • Page 51: Battery Replacement

    4.3 Equalizing charge side, keep it steady and slowly pull it out, 4.3.1 Reason of equalizing charge do not touch or damage the forklift components. With time, the voltage, density and capacity of 5.1 Replacement procedures a battery tend to become unbalanced. The 5.1.1Storage battery voltage and specific gravity of some cells (1)Park the truck on the flat ground, and...
  • Page 52 Model 0.8t Battery Lightest allowed 128.25kg Heaviest allowed 141.75kg Length×width×he mm×302mm×425mm(Single group) ight Model 0.9t Battery 159.6kg Lightest allowed 176.4kg Heaviest allowed Length×width×he 494mm×302mm×425mm(Single group) ight Model 1.0t Battery 159.6kg Lightest allowed 176.4kg Heaviest allowed Length×width×he 494mm×302mm×425mm(Single group) ight...
  • Page 53: Lithium Battery

    13. Lithium battery Lithium battery parameter (CATL as standard) Item 0.5t~0.6t 0.7t~1.0t 1.3t~1.5t Length(L) Width(W) Height(H) The lightest weight Rated capacity Rated voltage 25.76 77.28...
  • Page 54: Safety Instructions

    Safety instructions Installation instructions 1.1 It is strictly forbidden to touch the positive 2.1 Installation requirements : Installation and negative poles of the battery box with both personnel should be on duty with a certificate, hands at any time. wear labor insurance supplies, and pay attention to safety protection.
  • Page 55: Basic Terms For Lithium Ion Battery

    battery. Basic terms for lithium ion 3.10 CAN battery Communication: Control Area Network, 3.1. Battery system Controller Area Network. Electric energy storage system, usually Instructions for Use including one or more battery modules, battery 4.1 Temperature Characteristics of Batteries: management system, thermal management, Working Environment Temperature : -25 ℃...
  • Page 56: Maintenance

    50%~70% before parking. The vehicle has illegal operation, avoid battery system abuse been parked for more than three months. (overcharge, over discharge, short circuit, Please make sure that the dashboard alarms extrusion, puncture, environmental before reusing. If so, please contact the overheating, high current discharge, etc.).
  • Page 57: Shineng Charger

    Shineng Charger a. Summarize CZC7SI series intelligent charger uses high-performance embedded charging control unit to control the charging current. The main circuit module with optimized parameter design provides continuously adjustable charging current for various batteries and lithium batteries to meet various charging process requirements.
  • Page 58 c. Main technical parameters Rated input Rated Input Max. Max. Prote Dimension power input current output output munic ction Item supply power current voltage ation level 50Hz/60Hz mode Spec. Parameter Single 485×271×274 E30V/100A phase 220 15.2 Three 625×371×355 D60V/100A phase 380 10.5 Three 625×371×355...
  • Page 59 c——The distance between charger and inflammables should not be less than 2.5 meters; d——The distance between charger and explosives should not be less than 5 meters; e——The indoor height of the charging room should not be less than 2 meters. 2.
  • Page 60 parameter query, the battery information interface, the DC module information interface and the charger parameter interface are added. c. Information button — — click the "information button" to poll the current display items of the charger; long press for 3s to enter the charger query interface. d.
  • Page 61 3) After the reservation time is set, connect the battery to the charger. 4. Charger information query After the charger is turned on, press the "information button" for more than 3s (press the information button, and the digital tube displays countdown). After releasing, enter the charging display interface to view the charging information.
  • Page 62 f. Fault description and corrections It must be repaired by professional electrical technicians Fault Fault Fault reason Correction type code E-03 Open phase protection Check the input voltage for phase loss Check whether the charger main circuit E-05 Over voltage protection module is normal E-06 Over current protection...
  • Page 63: On-Board Charger

    On-board charger WTL2450ZLCHCJT01 on-board charger is suitable for X-series three-wheel lithium battery forklifts (CPDS08/10-XD2-I). It features a wide voltage input range: 150VAC-264VAC, meeting the needs of domestic and foreign power grids; easy installation: air-cooled sealed waterproof structure, temperature rise is lower than natural cooling, and the whole machine has high reliability; intelligent charging of lithium battery: built-in microprocessor can judge the relative capacity of battery and identify the ambient temperature during the charging process.
  • Page 64: Charging Procedures

    Charging procedures: Charging method 1 Stop the forklift to the charging pile and turn off the key switch of the vehicle, that is, the vehicle is not charged. Check the on-board charger to ensure that there is no water or foreign matter in the port, and the metal terminals are not damaged or affected by rust or corrosion.
  • Page 65: Maintenance Summarization

    – Inspection and maintenance are usually ignored, you’d better find the problems early and solve it in time. – Use the pure service parts of HANGCHA GROUP CO., LTD. – Don’t use different oil when changing or adding oil. –...
  • Page 66: Preventive Maintenance Schedule

    Preventive maintenance schedule 〇 —Check, revise, adjust ×—Replace D—Daily; W—Weekly; M—Monthly; T—Trimonthly; S—Semiannually; Y—Yearly Battery Checking Service required Tools item (8 h) (40 h) (166h) (500 h) (1000 h) (2000 h) Electrolyte level Eyeballing 〇 〇 〇 〇 〇 Electrolyte Densimeter 〇...
  • Page 67 Checking Service required Tools item (8 h) (40 h) (166h) (500 h) (1000 h) (2000 h) Check the connection among 〇 〇 〇 motor, battery and power unit. Check the controller First time 2 error diagnose years system Motor Checking Service Required Tools (8 h)
  • Page 68 Clean and replace × × × grease 〇 〇 〇 〇 〇 〇 Leakage check Check axle 〇 〇 〇 〇 deformation, crack or damage. Wheels (Front, rear Wheels) Checking Service Tools Item required (8 h) (40 h) (166h) (500 h) (1000 h) (2000 h) Check for...
  • Page 69 Check the power steering motor and 〇 〇 〇 〇 the locking sleeve for looseness Check whether the rear axle mounting 〇 〇 〇 〇 bolts are loose Check deflection, 〇 〇 〇 〇 deformation ,cracks or damage Check or replace lubrication 〇...
  • Page 70 Checking Service required Tools Item (8 h) (40 h) (166h) (500 h) (1000 h) (2000 h) Check reduction gear box 〇 〇 〇 connector lug for abrasion Check for damage, leakage 〇 〇 〇 〇 or collapse Check connection or 〇...
  • Page 71 Checking Service required Tools item (8 h) (40 h) (166h) (500 h) (1000 h) (2000 h) Check levers for 〇 〇 〇 〇 〇 〇 looseness Check for 〇 〇 〇 〇 〇 〇 operation Check for oil leak 〇 〇...
  • Page 72 Lifting system Checking Service required Tools item (8 h) (40 h) (166h) (500 h) (1000 h) (2000 h) Check chain for tension, damage or 〇 〇 〇 〇 〇 〇 rust Add lubrication for 〇 〇 〇 〇 chains Check connection of chain anchor pin and 〇...
  • Page 73 Checking Service required Tools item (8 h) (40 h) (166h) (500 h) (1000 h) (2000 h) Check weld between cross members with outer and inner 〇 〇 〇 〇 masts for defective, cracks or damage Check tilt cylinder bracket and mast for defective 〇...
  • Page 74 Others Checking Service required Tools item (8 h) (40 h) (166h) (500 h) (1000 h) (2000 h) Check for tight Test 〇 〇 〇 〇 〇 〇 Overhead installation hammer Guard & Check for Load 〇 〇 〇 〇 〇 〇...
  • Page 75: Replace The Key Safe Parts Periodically

    Replace the key safe parts periodically – Some parts was unable to detect the damage through periodical maintenance, for further improving the safety, users should replace the parts periodically according to the following table. – If the part is abnormal before the replacing time, it should be replaced immediately. Key safe part’s description Term of using (year) Brake hose or tube...
  • Page 76 Table for bolts tight torque Unit: N·m Grade Bolt’s diameter 4~5 5~7 6~8 9~12 10~12 12~15 14~18 22~29 20~25 25~31 29~39 44~58 35~44 44~54 49~64 76~107 54~69 69~88 83~98 121~162 88~108 108~137 127~157 189~252 118~147 147~186 176~216 260~347 167~206 206~265 245~314 369~492 225~284...
  • Page 77: The Use, Install And Safety Rules Of Attachment

    15. The use, Install and Safety Rules of attachment HANGCHA will choose attachment that according with International standard ISO2328 Forklift pothook fork and install size of carriage, such as clamp, rotator, paper roll clamp, carrying ram, side-shifter ect. Attachment install –...
  • Page 78: Check And Maintenance

    – It couldn’t be use at malfeasance situation and overstep normal work range. – When the attachment has trouble, prohibit use without check. Check and maintenance – Check the clearance of carriage beam and below catch of attachment if accord the attachment manual.
  • Page 79: Battery Automatic Filling Water System(Optional)

    16. Battery automatic filling water system(Optional) Makeup of the automatic filling watering system: – Automatic Watering Plug – End Plug – Floater – T-piece & L-piece – Flow Indicator(with filter) – 6mm, 8mm ,10mmwatering pipe – Male & Female couplings (Kv10 and KV6, etc.) –...
  • Page 80 Watering Flow 10mm head T-piece Battery Male/female Water tank indicator Watering Watering (6-10-6) spec. plug Spec. (filter) pipe pipe T-piece 12 pcs 1 pcs 1 pcs 2 pcs 1 pcs 30L 1 pcs 24 pcs 1 pcs 1 pcs 2 pcs 1 pcs 30L 1 pcs 40 pcs...
  • Page 81 -(5~17mm) T Length 50.5 Float 16.5 Watering pipe Our company offers watering pipes of different types and the clients can choose what they need according to the specification of the battery. The watering pipe must be perfectly sealed with T-piece and L-piece. Notes during the filling process:...
  • Page 82 open close Structure Diagram of the Watering Plug Characteristics of the automatic filling watering system: – No need to water by hand, labor saving. – No malfunction factor leading to damage the battery. – No malfunction factor leading to damage the battery. –...
  • Page 83: Related Safety Instruction And Standard(For Ce)

    17. Related Safety Instruction and Standard(For CE) For trucks exporting to Europe or option. The model by CE certification which according to the following instruction and standard: – DIRECTIVE 2006/42/EC OF THE EUROPEAN PAMENT AND OF THE COUNCIL, DIRECTIVE 2000/14/EC OF THE EUROPEAN PAMENT AND OF THE COUNCIL, EN ISO 3691-1:2015, ISO/TS 3691-7:2011, EN 16307-1:2013+A1:2015, EN12053:2001+A1:2008,...
  • Page 84 Maintenance record Date Service content Serviceman...
  • Page 85: Introduction To Customer Service Hotline

    When you dial and follow the voice prompt operation, the operator will inform you of the specific contact way of the local Hangcha service branch or the online store, and you can get the service in the near place. If you need to purchase spare parts, press 4, the operator will inform you about the nearest supply point.

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