HANGCHA X Series Operation And Maintenance Manual

HANGCHA X Series Operation And Maintenance Manual

Electric pallet jack, pallet stacker
Table of Contents

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X
Series
Electric
CBD20/30-XT1-SI
CDD12/14/16/20-XT1-SI
Pallet Jack
CBD20/30-XT1S-SI
CDD12/14/16/20-XT1S-SI
Pallet Stacker
OPERATION AND
MAINTENANCE MANUAL
Original Instruction
HANGCHA GROUP CO., LTD.
10/2023

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Do you have a question about the X Series and is the answer not in the manual?

Questions and answers

jeremy
April 28, 2025

will not move back our forward

1 comments:
Mr. Anderson
May 15, 2025

A HANGCHA X Series truck may not move forward or backward due to the following possible causes:

1. Faults in the system that prevent operation.
2. Emergency brake is engaged.
3. Damage or malfunction that disables movement.
4. Driving switches are not properly engaged.
5. Power is not turned on, or the power-on password (if equipped) has not been entered.
6. The truck is in transport mode or secured with belts and wedges.

These conditions can prevent the truck from moving forward or backward.

This answer is automatically generated

Андрей
March 21, 2025

Добрый день, хочу поменять пароль на электрической тележке CBD20-XT1-SI, в описание не нашел

1 comments:
Mr. Anderson
March 21, 2025

To change the password on the HANGCHA CBD20-XT1-SI electric pallet truck, follow these steps:

1. Press Button 9 on the homepage to access the Password Input page.
2. Enter the current password (default password: *).
3. Navigate to the settings page.
4. On the "Other Settings" page, select the option to set a new administrator password.
5. Follow the on-screen instructions to input and confirm the new password.

Ensure that the new password is recorded securely for future access.

This answer is automatically generated

Андрей
March 21, 2025

Нажимаю 9 кнопку требует ввести 5 цифр, изначально ребята которые обслуживают нам. Сказали 0000 других ни каких нет у них. Сказали смотрите по инструкции. А сам перечень на китайском. Где можно еще узнать код админа?

Summary of Contents for HANGCHA X Series

  • Page 1 Series Electric CBD20/30-XT1-SI CDD12/14/16/20-XT1-SI Pallet Jack CBD20/30-XT1S-SI CDD12/14/16/20-XT1S-SI Pallet Stacker OPERATION AND MAINTENANCE MANUAL Original Instruction HANGCHA GROUP CO., LTD. 10/2023...
  • Page 2 Some contents in this manual may be different from your truck due to continuous design updates and product improvements. For any queries, please contact the sales company or agent of HANGCHA GROUP CO., LTD. Model Truck controller...
  • Page 3: Table Of Contents

    Contents I. INTRODUCTION ..........................1 1.1 O ............................1 VERVIEW 1.2 A ..................2 PPLICATION ENVIRONMENTS AND CONDITIONS 1.3 P ........... 4 RECAUTIONS FOR USING TRUCKS DEDICATED FOR COLD STORAGE WAREHOUSES 1.4 O ..................4 BLIGATIONS AND RESPONSIBILITIES OF THE 1.5 A ..................
  • Page 4 6.7 C ..........................49 ARGO LOADING 6.8 C ........................51 ARGO TRANSPORTATION 6.9 C ........................... 51 ARGO UNLOADING 6.10 S ..........................54 AFE PARKING 6.11 L ..................... 55 TERM PARKING AND STORAGE VII. MAINTENANCE ..........................56 7.1 M ........................56 AINTENANCE OVERVIEW 7.2 R .......................
  • Page 5: Introduction

    I. Introduction 1.1 Overview High efficiency – The truck incorporates a high efficiency 48V PMSM system. – This is the first time in this industry a VCU has been applied on a pallet truck and we are pioneering the core technology. –...
  • Page 6: Application Environments And Conditions

    Maintenance – When the one-piece rear cover is opened, all parts can be seen at a glance, facilitating maintenance. Simplified dashboard panel design (only two pieces), so it is easy to assembly them together. 1.2 Application environments and conditions Application environments and special conditions: –...
  • Page 7 classes of cold storage warehouses. Our current recommended working hours are described as follows. – Continuous working time in a cold storage warehouse above -18℃ must be no more than 2 hours. – Continuous working time in refrigeration storage at -30℃ to -18℃ must be no more than 15 minutes per hour.
  • Page 8: Precautions For Using Trucks Dedicated For Cold Storage Warehouses

    1.3 Precautions for using trucks dedicated for cold storage warehouses – Use special oil for cold storage warehouses, and regularly maintain and change it. – Trucks dedicated for cold storage warehouses should not be stopped and parked in the cold storage warehouses, or it may damage the hydraulic and electrical systems. –...
  • Page 9: Attachment Installation Or Truck Modification

    1.5 Attachment installation or truck modification Any truck modification by the user is not permitted without the authorization of the manufacturer. If it is necessary to install or add additional devices that affect or add new functions to the truck, prior written consent must be obtained from the manufacturer. Depending on the actual situation, the approval and consent of the local authorities may also be required.
  • Page 10: Appearance And Main Parts

    1.6 Appearance and main parts 3. Battery case 1. Chassis 2. Front frame 4. Display panel 5. Control handle cover 10. Load-carrying 6. Guardrail 7. Footboard 8. Rear frame 9. Charging port wheel 12. Emergency 14. Acceleration 15. Tortoise speed 11.
  • Page 11 3. Battery case 1. Fork 2. Mast 4. Control handle 5. Upper hood cover 9. Load-carrying 6. Lower hood 7. Charging port 8. Frame 10. USB port wheel 12. Emergency 14. Acceleration 15. Tortoise speed 11. Dashboard 13. Storage space stop button toggle switch button...
  • Page 12: Description Of Display And Control Parts

    1.7 Description of display and control parts 1.7.1 D28C Dashboard The D28C intelligent dashboard can display all kinds of working parameters and fault codes (with text interpretation), thus there is no need to refer to the manual. 1. Running state 2.
  • Page 13 Mode S, Mode P and tortoise speed mode: Setting steps: Mode S: Use button 1 on the homepage of 1. Select the key parameter on the monitoring dashboard for switching, and the letter “S” will page. be displayed on the panel; in this mode, the 2.
  • Page 14 Control handle: Horn button: The horn button is on the front side of the handle, and when pressed it will emit a buzzing sound to remind the people and trucks nearby to take care. Driving switch: The control handle is used to control the traveling direction truck...
  • Page 15 Caution The direction and speed control  button will return after being released and the truck will stop. Thus, do not remove your thumb during the operation. The lifting/lowering button is on the middle top of the handle as shown in the figure and there is a proportional control function for selection.
  • Page 16: Fork Adjustment And Replacement

    1.8 Fork adjustment and replacement Adjusting fork spacing In order to ensure the operational safety of the picking process, the spacing of the forks needs to be adjusted to the right position according to the size of the load pallet before the picking operation. Operating steps: –...
  • Page 17 If the bolt is damaged, it should be replaced as soon as possible. Disassembly of forks: When the fork needs to be replaced, unscrew the fixing bolt in the middle of the fork arm carrier, move the fork to the opening in the middle of the cross-beam of the fork arm carrier, and then tilt forward and lower the fork until the fork is free from the fork arm carrier, then move the vehicle back.
  • Page 18: Table Of Main Technical Performance Parameters

    1.9 Table of main technical performance parameters The technical data given below lists the parameters of the truck in standard configuration. Our company reserves the right to make technical changes and additions. Manufacturer HANGCHA X-series HANGCHA X-series Model CBD20-XT1S-SI CBD30-XT1S-SI...
  • Page 19 Manufacturer HANGCHA X-series HANGCHA X-series Model CDD12-XT1S-SI CDD14-XT1S-SI Param Rated load-carrying capacity Q (t) 1200 1400 Load center distance c (mm) eter Carrying distance x(mm) Wheelbase y(mm) 1296 1331 2.1.1 Weight (including the battery) (kg) 1200 1220 Weigh Tire material...
  • Page 20 Manufacturer HANGCHA X-series HANGCHA X-series Model CDD16-XT1S-SI CDD20-XT1S-SI Param Rated load-carrying capacity Q (t) 1600 2000 Load center distance c (mm) eter Carrying distance x(mm) Wheelbase y(mm) 1331 1331 2.1.1 Weight (including the battery) (kg) 1230 1260 Weigh Tire material...
  • Page 21: Product Labels And Warning Signs

    1.12 Product labels and warning signs The labels and warning signs, such as the product nameplate, load curve sign and warning labels must be clear and visible. If not, they should be replaced. The following figure shows the approximate positions for various signs.
  • Page 22 载荷曲线图 门架型号 属具型号 实际起重量 (kg) 起升高度A(mm) 载荷中心距 规格 配置 本车仅限在工厂厂区、旅游景区、游乐场所使用 Name Tie-down point label and mast warning label: Do not pass through or stay under the forks during operation. Load curve chart label Product nameplate: Basic information of the truck Lithium-ion battery manufacturer logo Emergency power-off switch label Tonnage label...
  • Page 23: Forklift Truck Structure And Stability

    1.13 Forklift truck structure and stability Prevent the truck from rolling over! Be aware that the truck stability is very important to safe operation. Load center Caution The load profiles handled by the truck vary; in order to evaluate the truck stability, it is very important to identify the load center in different shapes from boxes to boards and rectangular objects.
  • Page 24 Center of gravity Caution and stability The truck’s center of gravity depends on the combined center of gravity of the truck and the load. When the forklift truck is unloaded, the center of gravity remains unchanged; when it is loaded, the center of gravity is formed by the combined center of gravity of the forklift truck and the load.
  • Page 25 Loading Capacity Caution Chart The chart shows the relationship between the location of the load center distance and the maximum load. Check whether the load and the load center distance are within the allowable range of the Loading Capacity Chart before loading. If the load shape is complicated, the heaviest part should be placed in the center of the fork and close to the load backrest.
  • Page 26: Safety Rules

    II. Safety rules accident. Only trained and approved operators – Ensure that “safety critical parts” are can operate the truck. replaced in regular checks. – Wipe off oil, grease and water on the baseplate, footboard and control handle. – No smoking, sparks or flames near to the lithium-ion battery during inspection.
  • Page 27 sparks or a short circuit. 14. Do not drive fast, and avoid sudden turning or braking. 10. The driving route for trucks must be a 15. Do not drive the truck when the forks solid and flat concrete road or similar roads are in the high position.
  • Page 28 is a risk of serious injury or death. Do not put truck according to the instructions in this your head, hands and feet into the space manual and the signs on the truck. Check between the forks and the lower link labels, signs and marks, and replace them if mechanism.
  • Page 29 industrial truck safety for the design, test and execution of the modification or refit. – Keep a permanent record of the design, test and execution of the truck modification or refit. – Modified its nameplate, signs/labels, identification and user’s manual accordingly. –...
  • Page 30: Operation And Safety Precautions For The Lithium-Ion Battery

    III. Operation and safety precautions for the lithium-ion battery Users need to create a record file for the lithium-ion battery to assist with carrying out battery maintenance. The new battery must not be discharged or used until it is fully charged. There is a dedicated charger for the lithium-ion battery.
  • Page 31 abrasive paper before use, otherwise it may lead to poor contact and functional failure. 14) Do not use or place the battery next to high temperature sources, hazardous or dangerous materials, such as fires, heaters, corrosive chemicals, dangerous machinery and equipment, etc. When the battery is stored and not in service, it should be placed in a cool and dry environment.
  • Page 32 26) Hazards from a burning or smoky battery: LFP batteries may leak/evaporate or decompose and release flammable electrolytes at 150℃ if they are used improperly or affected by a severe environment. Hydrogen fluoride (HF) and phosphorus oxide may be generated when the battery is burning, and the LIPF6 and water in the electrolyte will undergo a chemical reaction and produce fluoride and carbon dioxide.
  • Page 33 Daily maintenance of the lithium-ion battery 1. Check the battery for any deformation, oxidation and paint removal on its surface, Daily offset mounting, or any damage to the battery box, etc. Weekly 1. Use a dry cloth or compressed air to clean the lithium-ion battery and charger. Check whether there is any water or foreign matter in the plug or socket and check them for any rust or scorching.
  • Page 34: Lifting, Transportation And Towing

    IV. Lifting, transportation and towing 4.1 Lifting Tie the steel rope on the tie-down points at both ends of the frame or mast firmly, and then lift the truck with a lifting device. (For stand-up trucks, the guardrails and footboard should be folded up first.) Warning Only lifting tools with sufficient loading capacity can be used.
  • Page 35: Transportation

    4.2 Transportation The pallet trucks are short-distance handling tools for workplaces, and are not suitable for long-distance driving. If it is required to transport the pallet truck, please place it on a van, trailer or another long-distance transportation vehicle with a lifting device or handling platform for transportation. Prior to transportation, fasten the pallet truck on the transportation vehicle with belts and place wedges under the wheels to prevent the pallet truck moving on the vehicle.
  • Page 36 Warning When the truck is being fastened, effective measures must be taken for the specific  situation to ensure transportation safety. The forklift truck must be correctly secured when it is transported with a truck or trailer.  Use wedges to secure the truck to prevent accidental movement. ...
  • Page 37: Lithium-Ion Battery

    V. Lithium-ion battery 5.1 Instructions for safety 1.1 Do not touch the positive and negative terminals of the battery box with your hands at the same time to prevent an electric shock. 5.2 Instructions for installation 1.2 Maintenance personnel must have an 2.1 Installation personnel should have a relevant electrician license...
  • Page 38: Common Terms For Lithium - Ion Power Batteries

    3.7 Explosion: The battery housing is broken and should engage normally with no battery alarm. If solid material is flushed out of the battery with an there is a battery fault alarm, cut off the power immediately and notify our after-sales service explosive sound.
  • Page 39: Daily Maintenance

    materials. The battery system should be fully abnormalities in the plug-in components. charged once a week. 5.4 State detection: Observe the battery system 4. 4 Before long-term storage, confirm that the voltage, temperature and other state information battery level is not less than 50% of the rated on the charger display while charging to ensure capacity.
  • Page 40: Size/Weight

    5.7 Size/Weight Item CBD20-XT1S-SI CBD30-XTIS-SI CBD20-XT1-SI CBD30-XTI-SI Length (L) Width (W) Height (H) Allowable min. weight Allowable max. weight CDD12-XT1S-SI CDD12-XT1-SI CDD14-XT1S-SI CDD14-XT1-SI Item CDD16-XT1S-SI CDD16-XT1-SI CDD20-XT1S-SI CDD20-XT1-SI Length (L) Width (W) Height (H) Allowable min. weight Allowable max. weight...
  • Page 41 Warning The weight and size of the battery have a great influence on the stability and load-carrying capacity of the truck operation. When installing or replacing the battery, attention should be paid to the fixed position of the battery on the truck, and the battery weight must be within the battery weight range specified on the nameplate.
  • Page 42: Charging The Lithium-Ion Battery

    5.8. Charging the lithium-ion battery Charger size Three-pin plug 16A REMA connector Caution The working voltage and current of certain devices inside this charger are very high, and in  order to ensure personal safety, the following regulations should be observed at all times: 1.
  • Page 43 Charging steps: 1. Move and park the truck near the charger. Make sure the plug and your hands are dry before operating. 2. Inspect the charger before charging to ensure correct wiring and no faults or abnormalities. 3. Confirm the battery voltage and capacity match the charger. (Refer to charger specs and battery specs). 4.
  • Page 44 During charging, the indicator light blinks. The display sequentially shows the following 4 screens: Current settings: Current set value sent by battery BMS to charger Voltage settings: Voltage set value sent by battery BMS to charger Charging voltage: Battery current voltage value Battery temperature: Battery temperature during charging Max.
  • Page 45: Lithium-Ion Battery Replacement

    5.9 Lithium-ion battery replacement Operating steps: – Park the truck according to rules and regulations. – Open the battery case cover. – Disconnect the battery charging plug from the truck socket, and place the battery charging plug and cable inside the battery case to ensure that the cable will not be scratched when the battery is taken out.
  • Page 46 Precautions for use and maintenance of lithium-ion batteries Precautions: 1. The lithium-ion battery should be charged immediately after each discharge to prevent low battery level. 2. Do not place the battery pack next to high temperature heat sources, such as fires, heaters and other heating equipment.
  • Page 47 irritating electrolyte smell, it indicates that there is a leakage in the battery and a voltage test for each battery pack should be performed. If the voltage of one battery pack is very low and very different to that of the other battery packs, please contact the battery manufacturer for replacement. 3.
  • Page 48: Instructions For Operation

    VI. Instructions for operation 6.1 Breaking-in of new forklift trucks The truck should be operated under low load in the initial stages after it is put into use, especially within the first 100 h, and the following requirements should be met. Over-discharge of the new battery in the initial application stage must be prevented.
  • Page 49 Connect the battery plug and turn the key switch on. Dashboard See the Dashboard section. Lifting/lowering button Press the lifting button to check the lifting action of the forks. Press the lowering button to check the lowering action of the forks. Check the lifting system for any noises. Driving forward/backward Depress the control handle to tilt it, gradually press the acceleration control button with your thumb away from your body and check the truck travels forward normally;...
  • Page 50: Starting

    6.3 Starting Operating steps: – Pull up the emergency stop switch. – Input the password from the keypad and then start the truck. – For a stand-up truck, the user should stand on the footboard to operate the truck, and the footboard and guardrail should be unfolded first. The dashboard displays the current battery capacity at the end of the self-inspection and the vehicle starts up.
  • Page 51: Operation

    6.4 Operation The driver stands at the front side of the truck, holds the control handle, operates the driving switches with their thumb, and guides the truck walking forward with their line of sight towards the travel direction. The driver can also push the truck forward by holding the control handle with both hands. (For the stand-up truck, the driver should unfold the footboard first, step on it, push the control handle downward to the driving mode, adjust the handle angle to the desired position, and then control the truck speed with the direction and speed control buttons.
  • Page 52: Braking

    Ramp driving When the truck goes uphill or downhill unloaded, keep the forks facing downhill; when it goes uphill or downhill with a load, keep the forks facing uphill. Warning Do not turn or drive diagonally on ramps.  Do not stop the truck on a ramp. ...
  • Page 53: Steering

    6.6 Steering Hold the control handle with two hands placed on its left and right part respectively, depress it to its tilt position, and move the control handle to left or right for steering. Move the control handle to the left to make the truck turn left. Move the control handle to the right to make the truck turn right.
  • Page 54 – Adjust the fork height and align it with the pallet. – Drive forward and insert the forks into the pallets as much as possible. – Lift the cargo by 5-10cm and check whether the cargo is secured. – Drive the truck slowly. –...
  • Page 55: Cargo Transportation

    6.8 Cargo transportation Operating steps: – Control the vehicle speed according to the driving route and the transported cargo. – Accelerate and brake the vehicle smoothly and try to maintain a constant speed. – Pay attention to other people and vehicles at intersections and aisles. –...
  • Page 56 – Reverse and take the forks out of the cargo. – Lower the forks to the specified position. Caution Do not operate too suddenly when lowering the load, to protect the load or vehicle from  being damaged. Pallet stacker –...
  • Page 57 – Drive forward, put the cargo on the unloading position and stop the truck. – Make sure the forks are right above the unloading position, slowly lower the forks. – Reverse and take the forks out of the cargo. – Lower the forks to the specified position.
  • Page 58: Safe Parking

    6.10 Safe parking At the end of the daily operation, the truck needs to be parked in accordance with the following steps. – Park the truck at the designated place. – Lower the forks to the bottom. – Press the emergency stop switch. –...
  • Page 59: Long-Term Parking And Storage

    6.11 Long-term parking and storage Long-term storage If you intend to keep the truck out of service for an extended period of time (more than one month), park the truck according to the following steps. – Park the truck in a well-ventilated, dry room out of direct sunlight. It is also important to avoid large temperature fluctuations, and to avoid exposure to significant moisture, dust, corrosive gases, etc.
  • Page 60: Maintenance

    Checks and maintenance are often neglected, so it is better to find the problems early and solve them in time. – Use the spare parts from HANGCHA GROUP CO., LTD. – When changing or adding oil, do not use oil which is not the same as the original.
  • Page 61: Regular Maintenance Schedule

    7.2 Regular maintenance schedule D = Once every 8 working hours (or daily) W = Once every 40 working hours (or weekly) M = Once every 166 working hours (or monthly) T = Once every 500 working hours (or trimonthly) S = Once every 1,000 working hours (or semi-annually) 〇—Check, correction, adjustment ×...
  • Page 62 Check whether the interlock micro 〇 〇 〇 〇 switch works normally Check whether connections between the motor, battery and power 〇 〇 unit are in good condition...
  • Page 63 Motor Maint Maintenance Content Tools enanc Clean the motor enclosure 〇 〇 〇 〇 Clean and replace the bearings 〇 Check the carbon brushes and rectifiers for any wear and replace them if 〇 〇/× 〇/× necessary; check whether the spring motor force is normal Check whether the wiring is correct and...
  • Page 64 Lift assembly Maint Maintenance Content Tools enanc Check the chain tension and check for 〇 〇 〇 〇 〇 any deformation, damage or rust. Chain Lubricate the chain 〇 〇 〇 Check chain wheel 〇 〇 〇 chain deformation or damage wheel Check the chain wheel gear for any 〇...
  • Page 65 Hydraulic system Maint Maintenance Content Tools enanc After Hydra 166h for Check the oil level or change it × 〇 〇 〇 the first ulic change Clean the oil absorption filter 〇 tank Clear away any foreign objects 〇 Check for any clogging or any stuck or Electr 〇...
  • Page 66 Maint Maintenance Content Tools enanc Visual Check for any wear or cracks inspecti 〇 〇 〇 〇 〇 Whee Check whether the screws are tightened 〇 〇 〇 〇 well. If not, retighten them. Check the wheels for any wrapped ropes 〇...
  • Page 67 Braking system Maint Maintenance Content Tools enanc Check the truck brakes when the control Brake handle is in the horizontal or vertical 〇 〇 〇 〇 〇 micro position. switc Check the micro switch for any looseness 〇 〇 〇 or damage.
  • Page 68: Regular Replacement Of Key Safety Parts

    7.3 Regular replacement of key safety parts – It is difficult to find damage to certain parts through regular maintenance, thus in order to improve safety, the user should regularly replace the parts listed in the table below. – If the replacement time is not reached and any abnormality is found in these parts, the defective parts should be replaced immediately.
  • Page 69: Oil And Lubrication

    7.4 Oil and lubrication Fault Name Spec. Remarks Code General environments: L - HM32 Hydraulic oil Hydraulic oil tank Severely cold environments: L - HV32 Gear oil GL-5 85 W/90 Transmission Filling port and 3# general purpose automotive lithium Grease lubricating grease surface...
  • Page 70 Gear oil change – Park the truck on flat and solid ground. – Wipe the oil filling plug and drain plug clean. – Unscrew the drain plug (46). – Put a suitable container under the oil drain plug (47), unscrew the oil drain plug (47) and drain the oil into the container.
  • Page 71 Hydraulic oil change – Park the truck on flat and solid ground. – Wipe the oil filling plug and drain plug clean. – Unscrew the drain plug (48). – Put a suitable container under the oil drain plug (49), unscrew the oil drain plug (49) and drain the oil into the container.
  • Page 72 Lubrication of the mast In accordance with regular maintenance and lubrication charts, the inner and outer mast rails should be lubricated regularly. The lubrication cycle should be changed according to the operating conditions. In the busy months of operation, lubrication cycle should shortened.
  • Page 73: Replacement Of The Driving Wheels

    7.5 Replacement of the driving wheels Operating steps: – Use a lifting device to lift the truck to a certain height (see the section “Truck Lifting”). – As shown in the following figure, remove the driving wheels in sequence. – Replace the worn driving wheels and then fit them in a process in reverse of the disassembly process.
  • Page 74: Replacement Of The Load-Bearing Wheels

    7.6 Replacement of the load-bearing wheels Operating steps: – Lift the forks to the specified height. – Lift the support leg for the load-bearing wheels to a certain height and then place wooden blocks under them. – As shown in the following figure, remove fasteners for both load-bearing wheels in sequence. –...
  • Page 75: Checks And Maintenance Of The Control System Assembly

    7.7 Checks and maintenance of the control system assembly Operating steps: 1. Park the truck safely according rules regulations. 2. Open the hood and unplug the battery plug. Check, replace and adjust components of the control system assemblies when they are exposed.
  • Page 76 Caution Unplug the battery before any operations on the electrical system of the forklift truck.  The controller is equipped with an accumulator. Do not touch the position between B+  and B- to prevent an electric shock. In order to check or clean the controller, please power off first, and then a load device (such as a resistor or bulb) should be connected between B+ and B- to discharge the capacitor inside the controller.
  • Page 77: Open The Hood

    7.8. Open the hood Operating steps: – Park the truck safely according to rules and regulations. – Unfold the footboard (stand-up type only). – Unscrew the 2 bolts from the hood with a wrench. – Lift the machine hood and then remove and place it near the truck. The hood disassembly is completed.
  • Page 78 7.9 Table for tightening torque for bolts Unit: N·m Bolt Class Specific ation 4 - 5 5 - 7 6 - 8 9 - 12 10 - 12 12 - 15 14 - 18 22 - 29 20 - 25 25 - 31 29 - 39 44 - 58...
  • Page 79: Use, Installation And Safety Rules For Attachments

    8 Use, installation and safety rules for attachments We select the attachments, such as the side shifter, fork positioner, rotator, push-puller and string rod, etc., in accordance with international standard ISO2328: Forklift trucks - Hook-on type fork arms and fork arm carriages - Mounting dimensions.
  • Page 80: Use Of Attachments

    lower hook and the lower beam of the fork arm carrier should be adjusted appropriately. 8.2. Use of attachments – Become familiar with the relevant content on the nameplate of the forklift truck, read the relevant operation manual carefully before use (especially the user manual and installation manual of the professional attachment company), and be trained and qualified to operate the forklift truck attachments.
  • Page 81: Checks And Maintenance Of The Attachments

    8.3 Checks and maintenance of the attachments – Check whether the spacing between the lower beams of the forks of the forklift truck and the lower hooks of attachments conform to the requirements of the attachment manual. – Check whether the upper hook is properly embedded in the groove of the fork arm carrier of the forklift truck.
  • Page 82: Relevant Safety Directive Or Standard (Ce)

    Relevant safety directive or standard (CE) After CE certificated, the truck meets the following directive and standard: – 2006/42/EC machinery directive(namely Directive of the council of the laws of the member states concerning machinery ), 2000/14/EC Noise Directive(Namely Directive of the council of the laws of the member states concerning noise radiation of outdoor equipment);...
  • Page 83: Maintenance Record Sheet

    Maintenance Record Sheet Date Maintenance Content Serviceman...
  • Page 84 HANGCHA GROUP CO., LTD. ■ Address: 666 Xiangfu Road, Hangzhou, Zhejiang, China ■ Fax: 0086-571-88926789 0086-571-88132890 ■ ZIP: 311305 ■ Web: http://www.hcforklift.com ■ E-mail: sales@hcforklift.com...

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