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Uponor AquaPort™
Installation and Operation Manual
Maximize domestic hot water hygiene and hydronic heating efficiencies

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Summary of Contents for Uponor AquaPort XP0300100

  • Page 1 Uponor AquaPort™ Installation and Operation Manual Maximize domestic hot water hygiene and hydronic heating efficiencies...
  • Page 2 Uponor Ltd. 6510 Kennedy Road Mississauga, ON L5T 2X4 T 888.594.7726 F 800.638.9517 uponor.com © 2023 Uponor All rights reserved First edition First printing May 2021 Printed in the United States of America 2 l Uponor AquaPort Installation and Operation Manual...
  • Page 3: Table Of Contents

    Table of contents Foreword Chapter 1: AquaPort overview Chapter 2: Applications Chapter 3: Components Chapter 4: Installation and setup Chapter 5: Environmental operating conditions Chapter 6: Troubleshooting Chapter 7: Maintenance Appendix A: Technical specifications uponor.com l 3...
  • Page 4: Foreword

    Any other manual. However, system enhancements may result in or additional use is improper. Uponor is not liable for modification of features or specifications without notice. any damage resulting from improper application Note that Uponor is not liable for installation practices or use.
  • Page 5: Chapter 1: Aquaport Overview

    Chapter 1 AquaPort overview XP0300100 XP0525180 The Uponor AquaPort is a self-contained unit that converts a building’s hydronic 100,000 BTU/hr 180,000 Btu/hr heating supply using a double-wall heat Capacity (29.3 kW) (52.7 kW) exchanger to provide the domestic hot-water (DHW) needs to the units or Maximum pressure 125 psi (8.6 bar)
  • Page 6 Refer to Figures 1-3 and 1-4 for examples of a traditional building design and a design with Uponor AquaPorts to illustrate this concept. Fan coil unit...
  • Page 7 Performance Hygiene and water quality Decentralized systems using Uponor AquaPorts offer Uponor AquaPorts help improve building systems’ several health and safety benefits over centralized performance in the areas of hot-water delivery systems, including: times, low-flow conditions for DHW, heat exchanger performance, water consumption, anti-scalding, •...
  • Page 8: Chapter 2: Applications

    Uponor AquaPort Riser Uponor Fixture Fixture AquaPort Fixture Fixture AquaPort DCW supply Figure 2-4: Typical bathroom configuration (overhead) DCW supply AquaPort Riser Figure 2-2: Incorrect installation Figure 2-5: Typical back-to-back bathroom units 8 l Uponor AquaPort Installation and Operation Manual...
  • Page 9: Chapter 3: Components

    Chapter 3 Components This section details and describes all the main components in the Uponor AquaPort. AquaPort XP0300100 and XP0525180 Air vent Double-wall heat exchanger DHW controller Proportional control valve Flow-restrictor disc (optional) Strainer Hydronic flow regulator Air vent Temperature bypass valve...
  • Page 10 • An atmospheric vent Adjustment range 0-20 turns • Two sets of three dynamic seals between the Factory setting 10 turns potable and hydronic flow parts Table 3-2: Hydronic flow regulator settings 10 l Uponor AquaPort Installation and Operation Manual...
  • Page 11 Purge/drain valves Located on the inlet and outlet valves of the hydronic loop, these offer a convenient method for purging the hydronic loop. Figure 3-9: Air vent Figure 3-6: Purge/drain valves Figure 3-10: Air vent uponor.com l 11...
  • Page 12: Chapter 4: Installation And Setup

    • 4" (100 mm) socket extension whichever is more stringent. • T20 Torx® Bit Below is a schematic of the Uponor AquaPort. Be sure to • (2) adjustable channel locks and/or adjustable reference this drawing when performing the installation. wrenches •...
  • Page 13 If you are missing any parts, or if any parts are damaged or broken, do not attempt to install the product. Contact Uponor Customer Service at 888 594 7726, and submit an Uponor RMA. • AquaPort • Trim/finish ring •...
  • Page 14 4. Tighten the wing nuts. 3. Connect the Uponor PEX pipes to the fittings 5. Install the door. using a Milwaukee® M12™ ProPEX Expander Tool. 4. Connect the DHW...
  • Page 15 Installation Record for the device (see Figure 4-10 on following page). Important! Uponor recommends removing and cleaning the strainers after cleaning and flushing the heating system and prior to starting normal operation. “S” bend with strainer...
  • Page 16 Installation record Uponor recommends documenting installation details and any adjustments needed to deliver the performance required. Refer to Figure 4-10 to record the AquaPort installation data and settings. Note: This table is included as a label on the inside cover of the AquaPort for recording installation settings.
  • Page 17: Chapter 5: Environmental Operating Conditions

    • Consideration of the expected operating conditions Uponor recommends a water Disinfection strategies • Refer to Table 5-1 for the analysis because corrosion is a Any disinfection strategies for the...
  • Page 18: Chapter 6: Troubleshooting

    Noise in AquaPort Cold-water strainer clogged Clean strainer Whistling while DCW running Flow-restrictor disc obstructed Clean flow-restrictor disc Noise from proportional Noise from proportional control valve Replace AquaPort control valve Table 6-1: Troubleshooting guidelines 18 l Uponor AquaPort Installation and Operation Manual...
  • Page 19: Chapter 7: Maintenance

    10 mm nuts that attach the main components to the cabinet. Note that if an AquaPort needs replacement within the warranty period, return the damaged or faulty unit (without the cabinet, cover, and frame) to Uponor for repair or replacement through the Return Materials Authorization (RMA) process.
  • Page 20: Appendix A: Technical Specifications

    Hydronic side 125 psi/8.6 bar Maximum operation temperature 180°F/82°C Connection (4) ¾" FNPT XP0300100 weight including in-wall cabinet 47 lbs./21.3 kg XP0525180 weight including in-wall cabinet 61.5 lbs./27.9 kg Table A-1: Specifications 20 l Uponor AquaPort Installation and Operation Manual...
  • Page 21 ∆p across the valve 2,000 4.74 32.7 1,800 3.83 26.4 1,600 3.03 20.9 1,400 2.32 16.0 1,200 1.71 11.8 1,000 1.19 0.75 0.42 0.19 0.04 Outside flow range Setting (number of turns) Figure A-4: Hydronic flow regulator settings chart uponor.com l 21...
  • Page 22 Uponor Inc. Uponor Ltd. 5925 148th Street West 6510 Kennedy Road Apple Valley, MN 55124 Mississauga, ON L5T 2X4 CANADA T 800.321.4739 T 888.594.7726 F 952.891.2008 F 800.638.9517 uponor.com AquaPort_manual_0423, Copyright © 2023 Uponor. Printed in the United States.

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Aquaport xp0525180

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