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TPF45000 Installation Manual
ENGLISH
General Safety Instructions:
READ SAFETY INSTRUCTIONS
Servicing:
These products are not customer serviceable TDK-Lambda UK LTD and their authorised agents only are permitted
to carry out repairs.
Critical Components:
These products are not authorised for use as critical components in nuclear control systems, life support systems or
equipment for use in hazardous environments without the express written approval of the Managing Director of TDK-
Lambda EMEA.
Product Usage:
These products are designed for use within a host equipment which restricts access to authorised competent
personnel.
This product is a component power supply and is only to be installed by qualified persons within other equipment and
must be not operated as a stand alone product.
This product is for sale to business to business customers and can be obtained via distribution channels.
It is not intended for sale to end users.
This product is a component power supply and does not fall within the scope of the EMC directive. Compliance with
the EMC directive must be considered in the final installation. Please contact your local TDK-Lambda office.
Environmental:
These products are IPX0, and therefore chemicals/solvents, cleaning agents and other liquids must not be used.
Environment:
This power supply is a switch mode power supply for use in applications within a Pollution Degree 2, overvoltage
category II environment. Material Group IIIb PCB's are used within it.
Output Loading:
The output power taken from the power supply must not exceed the rating stated on the power supply label, except
as stated in the product limitations in this handbook.
Input Parameters:
This product must be operated within the input parameters stated in the product limitations in this handbook.
End of Life Disposal:
The unit contains components that require special disposal. Make sure that the unit is properly disposed of at the
end of its service life and in accordance with local regulations.
RISK OF ELECTRIC SHOCK
High Voltage Warning:
Dangerous voltages are present within the power supply. The professional installer must protect service personnel
from inadvertent contact with these dangerous voltages in the end equipment.
WARNING: When installed in a Class 1 end equipment, this product must be reliably earthed and professionally
installed.
The unit cover(s)/chassis (where applicable) must not be made user accessible.
The mains input connector is not acceptable for use as field wiring terminals.
For encased products, do not use mounting screws, which penetrate the unit more than; See drawings.
Page 1 of 12
3 February 2022 (a)

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Summary of Contents for TDK-Lambda TPF45000

  • Page 1 General Safety Instructions: READ SAFETY INSTRUCTIONS Servicing: These products are not customer serviceable TDK-Lambda UK LTD and their authorised agents only are permitted to carry out repairs. Critical Components: These products are not authorised for use as critical components in nuclear control systems, life support systems or equipment for use in hazardous environments without the express written approval of the Managing Director of TDK- Lambda EMEA.
  • Page 2 Internal fuses protect the unit and must not be replaced by the user. In case of internal defect, the unit must be returned to TDK-Lambda UK LTD or one of their authorised agents. A suitable mechanical, electrical and fire enclosure must be provided by the end use equipment for mechanical, electric shock and fire hazard protection.
  • Page 3 Allgemeine Sicherheitsvorschriften: LESEN SIE DIE SICHERHEITSVORSCHRIFTEN Wartung: Diese Produkte können nicht durch den Kunden gewartet werden. Nur TDK-Lambda UK LTD. und deren zugelassene Vertriebshändler sind zur Durchführung von Reparaturen berechtigt. Kritische Komponenten: Diese Produkte sind nicht für die Verwendung als kritische Komponenten in nuklearen Kontrollsystemen, Lebenserhaltungssystemen oder Geräten in gefährlichen Umgebungen geeignet, sofern dies nicht ausdrücklich und...
  • Page 4 Für ummantelt Produkte, verwenden Sie keine Schrauben, die das Gerät mehr als durchdringen; siehe Zeichnung Eine interne Sicherung schützt das Gerät und darf durch den Benutzer nicht ausgetauscht werden. Im Fall von internen Defekten muss das Gerät an TDK-Lambda UK LTD oder einen der autorisierten Vertriebshändler zurückgeschickt werden.
  • Page 5 Consignes générales de sécurité: LIRE LES CONSIGNES DE SECURITE Entretien: Ces produits ne peuvent pas être réparés par l’utilisateur. Seuls, TDK-Lambda UK LTD et ses agents agréés sont autorisés à effectuer des réparations. Composants critiques: Ces produits ne doivent pas être utilisés en tant que composants critiques dans des systèmes de commande nucléaire, dans des systèmes de sauvetage ou dans des équipements utilisés dans des environnements dangereux,...
  • Page 6 Un fusible interne protège le module et ne doit pas être remplacé par l'utilisateur. En cas de défaut interne, le module doit être renvoyé à TDK-Lambda UK LTD ou l'un de ses agents agréés. Une enceinte appropriée doit être prévue par l'utilisateur final pour assurer la protection contre les chocs mécaniques, les chocs électriques et l'incendie.
  • Page 7 Manutenzione: Il cliente non può eseguire alcuna manutenzione su questi prodotti. L'esecuzione delle eventuali riparazioni è consentita solo a TDK-Lambda UK LTD e ai suoi agenti autorizzati. Componenti critici: Non si autorizza l'uso di questi prodotti come componenti critici all'interno di sistemi di controllo nucleari, sistemi necessari alla sopravvivenza o apparecchiature destinate all'impiego in ambienti pericolosi, senza l'esplicita approvazione scritta dell'Amministratore Delegato di TDK-Lambda EMEA.
  • Page 8 Un fusibile interno protegge l'unità e non deve essere sostituito dall'utente. Nell'eventualità di un difetto interno, restituire l'unità a TDK-Lambda UK LTD o a uno dei suoi agenti autorizzati. L'apparecchiatura finale deve includere una recinzione meccanica, elettrica e antincendio per proteggere dai pericoli di natura meccanica, dalle scosse elettriche e dai pericoli di incendio.
  • Page 9 Instrucciones generales de seguridad: LEA LAS INSTRUCCIONES DE SEGURIDAD Servicio: Estos productos no pueden ser reparados por los clientes. TDK-Lambda UK LTD. y sus agentes autorizados son los únicos que pueden llevar a cabo las reparaciones. Componentes fundamentales: Estos productos no pueden ser utilizados como componentes fundamentales en sistemas de control nuclear, sistemas de soporte vital o equipos a utilizar en entornos peligrosos sin el consentimiento expreso por escrito del Director General de TDK-Lambda EMEA.
  • Page 10 Un fusible interno protege la unidad y este no debe ser nunca reemplazado por el usuario. En caso de existir algún defecto interno, la unidad debe ser enviada a TDK-Lambda UK LTD o a uno de sus agentes autorizados. El equipo de uso final debe constituir un recinto de protección mecánica, eléctrica y contra incendios de protección mecánica, contra descargas eléctricas y contra el peligro de incendios.
  • Page 11 Instruções gerais de segurança: LEIA AS INSTRUÇÕES DE SEGURANÇA Manutenção: Estes produtos não são podem ser submetidos a manutenção por parte do cliente. Apenas a TDK-Lambda UK LTD e os seus agentes autorizados têm permissão para realizar reparações. Componentes essenciais: Não é...
  • Page 12 Existe um fusível interno que protege a unidade e que não deve ser substituído pelo utilizador. Em caso de defeito interno, a unidade deve ser devolvida à TDK-Lambda UK LTD ou a um dos seus agentes autorizados. O equipamento de utilização final deve fornecer um bastidor com protecção mecânica, eléctrica e contra incêndios adequada.
  • Page 13: Table Of Contents

    TPF45000-385 POWER SUPPLY OPERATION MANUAL GENERAL SAFETY INSTRUCTIONS ........................2 High Voltage Warning ............................... 2 Critical Components ................................. 2 Servicing ................................... 2 Safety Class of Protection ..............................2 Installation ..................................2 Ratings, Specifications and Features ............................ 4 Emissions ..................................4 Immunity ..................................
  • Page 14: General Safety Instructions

    The unit is designed for the following parameters: Material Group IIIb, Pollution Degree 2, Overvoltage Category II, Class 1 (earthed), Indoor use. The unit is considered as fixed and rated IPX0. The TPF45000-385 are capable of providing hazardous energy (>240VA). The final equipment should provide protection to service personnel against inadvertent contact with the PSU output terminals.
  • Page 15 TPF45000-385 POWER SUPPLY OPERATION MANUAL CAUTION  As a component part, compliance with the standard will be based upon installation in the final application. This product must be installed in a restricted access location, accessible to authorized competent personnel only. The outputs of these products are energy hazards.
  • Page 16: Ratings, Specifications And Features

    TPF45000-385 POWER SUPPLY OPERATION MANUAL Ratings, Specifications and Features Emissions AC Line Conducted Emissions EN 55032:2015 (0.15-30 MHz) Class A with external filter * Radiated RF Emissions EN 55032:2015 0-1000 MHz Class A with external filter * Immunity Electrostatic Discharge...
  • Page 17: Maximum Ratings

    TPF45000-385 POWER SUPPLY OPERATION MANUAL Maximum Ratings Units Output Voltage Range Rated Output Current (Power) A(W) 110 (42000) 1, 2 Maximum Output Current (Power) A(W) 116 (45000) Maximum Output Power with Dropped Phase 15000W Minimum Load – Unit Enabled 0.5A (200W) Minimum Load –...
  • Page 18: Output Performance Specifications

    TPF45000-385 POWER SUPPLY OPERATION MANUAL Output Performance Specifications Units Max Voltage Line Regulation Less than 2% Max Voltage Load Regulation Less than 3% Total Regulation Less than 8% Warm up Drift Less than 3% Temperature Stability 0.2% of rated Vout for 8hrs after 30min warm- up.
  • Page 19: Status Indicators

    One of the Input AC Phases is low or lost (Applicable for 400/480 with 30% Load or greater). b) An internal fuse is open in one or more power modules. LED: Green when the TPF45000-385 is commanded to turn ON either via I command or via the hardware PSON signal. FAULT LED: RED if: a) AC power is applied to the unit and the output is OFF.
  • Page 20: Pmbus Features

    TPF45000-385 POWER SUPPLY OPERATION MANUAL PMBus Features Output Voltage Monitoring Output voltage monitoring via the PMBus. For reference only, no accuracy specified Input Voltage Monitoring Input voltage monitoring via the PMBus. Accuracy of the input reading is +/- 6% of full scale...
  • Page 21: Small Signal Connector

    TPF45000-385 POWER SUPPLY OPERATION MANUAL Small Signal Connector Name Terminal Description Location ON/OFF (PSON1) Remote On/Off control. See Remote Control Features section for additional details. ON/OFF (PSON2) Remote On/Off control. See Remote Control Features section for additional details. AUX (+) Auxiliary Output Voltage 13-15V, 0.2A Isolated...
  • Page 22 TPF45000-385 POWER SUPPLY OPERATION MANUAL Figure 1: Pin assignments 3 February 2022...
  • Page 23: Ripple And Noise Notes

    TPF45000-385 POWER SUPPLY OPERATION MANUAL Ripple and Noise Notes Ripple and Noise is measured according to the description below in accordance with JEITA RC-9131C (Sections 7.16, 7.17 and 7.18). The measurement connection is shown in Fig. 3-1. C1 (0.1µF Ceramic Capacitor), C2 (47uF Aluminum Electrolytic Capacitor) must be connected in parallel at 30cm from the output terminals, along the load cable.
  • Page 24: Mechanical Drawing

    OPERATION MANUAL Mechanical Drawing Overall dimensions for the TPF45000-385 is shown below: The unit weight is approximately 30 kg and should be installed onto a shelf or support bracket/rails. Secure in place using M6 or12/24 hardware into the two side brackets provided.
  • Page 25: Pmbus Interface

    TPF45000-385 POWER SUPPLY OPERATION MANUAL PMBus Interface The TPF45000-385 has Power Management Bus (PMBus) hardware. The PMBUS interface includes:  Monitoring the Input Voltage (+/- 6% of Full Scale).  Monitoring the Output Current (+/-12% of Full scale above 50% load).
  • Page 26 Constant part of address consists of 5 Most Significant Bits A6, A5, A4, A3 and A2 and always equals 01000. Variable part of address consists of 2 Least Significant bits: A1 and A0 that allow up to 4 TPF45000-385 to be connected on a single bus.
  • Page 27  OPERATION MODE This command is used to set the way you control the output of the TPF45000-385. Setting the Operation Mode to “Remote Mode” allow you to control the output using the “OPERATION ON/OFF” command via the I C only.
  • Page 28 OPERATION MANUAL  READ_STATUS This Command is used to read the status of the TPF45000-385. The Status information is stored in a special register called the “STATUS REGISTER” The Status reports 6 different types of Faults and Warnings. Command Used...
  • Page 29 TPF45000-385 POWER SUPPLY OPERATION MANUAL  READ_OTP_STATUS This Command is used to determine which of the 10 modules inside the TPF45000-385 set the Over Temp Protection (OTP) Bit in the “STATUS REGISTER”. Command Used Type #Data bytes Read Word Module in Fault is indicated by “1”.
  • Page 30 TPF45000-385 POWER SUPPLY OPERATION MANUAL  READ_DC_STATUS This Command is used to determine which of the 10 modules inside the TPF45000-385 set the Output Fault (DCOK) Bit in the “STATUS REGISTER”. Command Used Type #Data bytes Read Word Module in Fault is indicated by “1”.
  • Page 31 TPF45000-385 POWER SUPPLY OPERATION MANUAL  READ_PHASE_STATUS This Command is used to determine which of the 10 modules inside the TPF45000-385 set the Input Phase Fault (PHASEOK) Bit in the “STATUS REGISTER”. Command Used Type #Data bytes Read Word Module in Fault is indicated by “1”.
  • Page 32 POWER SUPPLY OPERATION MANUAL  READ_FAN_STATUS This Command is used to determine the Fan(s) that set the Fan warning (FANOK) Bit in the “STATUS REGISTER” of the TPF45000-385. Command Used Type #Data bytes Read Byte Fan in Fault is indicated by “1”.
  • Page 33 TPF45000-385 POWER SUPPLY OPERATION MANUAL  READ_ENA_STATUS This Command is used to determine which of the 10 modules inside the TPF45000-385 set the Output Enabled/Output Disabled (ENA) Bit in the “STATUS REGISTER”. Command Used Type #Data bytes Read Word Module in Disable Mode is indicated by “1”.
  • Page 34 TPF45000-385 POWER SUPPLY OPERATION MANUAL  READ_OPERATING_HOURS This Command is used to retrieve the Hours that the TPF45000-385 is been operational since first powered up. Command Used Type #Data bytes Read Word The two bytes represent hours. The total operating hours can be calculated by converting the data to decimal values, then multiply the High Byte by 255 and add the low byte.
  • Page 35 TPF45000-385 POWER SUPPLY OPERATION MANUAL MONITORING FUNCTIONS For Monitoring functions use the following equation X = (Y*10 - b) / m Where Y - digital value received from the supply. X is the normal value (V, A, °C) m, b, R - coefficients that are explained in Table 1.
  • Page 36 This Command is used to retrieve the measured Output voltage of the TPF45000-385. Command Used Type #Data bytes Read Word  READ_Iout This Command is used to retrieve the measured Output Load Current of the TPF45000-385. Command Used Type #Data bytes Read Byte Example: 0) + Hex read back = 0x0C.

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