Summary of Contents for Pottinger TERRASEM 3000 T Standardline
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99 8502.GB.80I.0 TERRASEM 3000 T Standardline (Type 8502 : + . . 01001) TERRASEM 3000 T Profiline (Type 8502 : + . . 01001) • Seed drill Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr. Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
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Dear Farmer You have just made an excellent choice. Naturally we are very happy and wish to congratulate you for having chosen Pöttinger. As your agricultural partner, we offer you quality and efficiency combined with reliable servicing. In order to assess the spare-parts demand for our agricultural machines and to take these demands into consideration when developing new machines, we would ask you to provide us with some details.
Table of conTenTs Table of contents Switching on operating device ......0 System-New Start ..........0 WARNING SIGNS Pre-programmed standard values ......0 Recommendations CE sign ..............6 Base settings menu ..........1 for work safety! Main menu .............2 Meaning of warning signs........6 All points refering Seed Menu ............ GENERAL SAFETY TIPS to safety in this...
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Table of conTenTs hYDRAULIC BLOWER DRIVE Basic adjustment ..........79 Check before adjusting..........79 Standard Hydraulic Blower Drive ......80 Hydraulic blower drive with Load Sensing control ..........81 TEChNICAL DATA Technical data ............82 Position of Vehicle Identification Plate ....82 The Defined Use of the Seed drill ......8 SUPPLEmENT Recommendations for work safety .......86 Lubrication chart ...........87...
Warning signs CE sign Recommendations for work safety ! The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. All points referring to satety in this EU Declaration of Conformity (see Supplement).
general safeTy Tips Travelling with the trailer Before starting work The handling of the tractor is influenced by the trailer a. Before commencing work, the operator must be aware Important! coupled to it. of all operating devices and functions. The learning General safety of these is too late after having already commenced •...
configuraTion Functional assembly of the machine Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 Ground preparation Pre-compacting Sewing Re-compacting Levelling Loosening, tilling and for smooth running of via disc share system Seed is pressed into - Trailing tines levelling the ground.
aTTaching To The TracTor hydraulic connection The following hydraulic connections must be available on the tractor at least: Connecting hydraulic lines to the tractor Safety Standardline – design hints: - Turn p.t.o. off before connecting - one double-action (DW) and see supplement- - Put lever (ST) on the control unit into the floating position - one single-action (EW) with free backflow line...
aTTaching To The TracTor Attaching the machine Connecting the electrics Operation: - fasten tractors lower link at the centre - connect pole electrical cable (E2) - Fix the hydraulic lower link (U) in such a way that the machine cannot swing out sideways.. - Connect 9 pole ISO-plug to the ISO-Bus socket on the tractor for tractors with ISO control) - against unsteady, unstable machine after-run...
aTTaching To The TracTor Garaging the machine - Only park machine on level, firm ground - Completely retract running gear - Swing both parking supports (2) down and secure with linch pin - Apply machine brakes and secure against rolling with wheel chocks (4) Secure wagon using locking break Use hose holder...
TransporT and Working posiTions Conversion to working position Safety hints! 1. Swing boundary plates down 5. Open all stop valves Changing from - secure with bolt (16) - pos. E working positi- on to transport position is only to be carried out on even, firm ground.
TransporT and Working posiTions Conversion to transport position Safety hints! 1. Uncouple the centre pairs of tyres using control 6. Swing boundary plates up console - secure with bolt (16) Changing from (With Profiline press “Transport position” button) working posi- tion to transport - Only uncouple when running gear is lowered position is only to...
TransporT and Working posiTions General notes on road transport Attention! Transportation only • Uncouple tread packer running gear • Fit protective devices with stop valves Important! Danger of tipping on uneven terrain! closed. • Check lighting and signs - for function - for damage Necessary equipment - red/white warning board...
operaTion seTTings Ground Preparation Note! Set working depth Set working depth • Completely retract running gear with cylinder (Z1) forward to ap- • Arrange the machine parallel to the ground using prox. the delivery tractor’s lower linkage depth of the seed. •...
operaTion seTTings Disc system Boundary plates Note! Variant for rotary (spade) harrow Prevent earth from being thrown over the working area Adapt settings to • Set working depth (application pressure) with hydraulic actual terrain cylinder (Z2) Working height conditions. • Set boundary plate working height Adjust discs - by pinning with pins (17) •...
operaTion seTTings Tread packer harrow tines Running gear should be coupled during operation Adapt tine aggressiveness and pitch to operating conditions - Completely lower running gear - adjust the working pressure (aggressiveness) using - Couple the centre pairs of tyres hydraulically using spindle (27) the control console - adjust tine pitch by inserting the pin in the hole guide...
operaTion seTTings Seeding bar Diagram for depth setting Base adjustment for normal seed depth The values given correspond approx. to seed depth in - Adjust pressure rollers to level of discs () “cm” (A1 = 0 cm) The actual seed depth can be varied slightly according to - Make adjustments on level, firm ground.
operaTion seTTings Track marker Using track loosener - see also section ”Changing to Working Position” in Setting track marker chapter ”Attaching to Tractor” The disc track looseners are adjustable from tractor centre. Lowering track loosener takes place in field operation - alternates automatically (left and right) - move to ”lower”...
operaTion seTTings Tail wheel marking the driving lane The tail wheel drives the dosing unit If the seed has not begun to shoot, meaning no plants are visible, then driving lanes are normally unrecognizable. - Pressure on ground is adjustable using turnbuckle Because of this any follow up work to be done, e.g.
operaTion seTTings Driving lane Distributor - The driving lane distances are to accommodate the The dosed seed is distributed evenly through the distributor following implement (e.g. crop sprayer). accordin to the number of shares and fed through spiral hoses to the shares. With driving lane construction the wheel track areas (S1, S2) are free of seed.
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operaTion seTTings Working width spray width switch Examples for lifting the drive gaps rhythm Drillmachine scatter width Drive gaps symmetric in a drill track Drive gap in offset drill track (asymmetric) 0700_GB-Einsatz_8502 - 22 -...
operaTion seTTings Loading platform Container cover • Fold ladder (4) up when working or transporting • Open the cover - Spring loaded pin (5) must lock. - Move the lever (H) downward Attention! Climbing onto the loading platform while travelling, or riding on it is strictly forbidden! - Roll up the tarpaulin using the crank handle (K)
operaTion seTTings Brief instructions • Adapt speed to operating conditions - so that seedbed is even • Readying implement for use - Track loosener • Always keep hydraulic control device in float position - Ground preparation devices when track marker is operating. - Running gear - Tail wheel •...
adjusTing soWing quanTiTy (calibraTion process*) Adjusting seed quantity per hectare Note! A more exact So-called ”calibration process” establishes what quantity The Calibration Process (Abdrehen) description of this (kg) of seed per hectare will be sown by adjusting the * Remark: In German word usage it is normal to use is in the opera- dosing device accordingly.
adjusTing soWing quanTiTy (calibraTion process*) Dosing unit General The dosing shafts monitor signals the driver if the dosing shaft stops during operation (disruption to the drive). - gap between sensor and sending container is 1- Standard equipment • a coarse dosing wheel (pos. 40) •...
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adjusTing soWing quanTiTy (calibraTion process*) 1. Selecting the dosing wheels (I, II, III) 2. Position of calibration process flaps (lever - remove cotter pin (9) • Calibration process • when operating: lever (47) in pos. A - Lock the shaft in the relevant hole (I, II, III) with the cotter pin (9).
adjusTing soWing quanTiTy (calibraTion process*) Electric sowing quantity adjustment Emergency operation: If the electronics fail the sowing quantity can be manually adjusted Take the following steps: - Release connection between setting cylinder and adjusting lever by removing screws (60) - Unscrew star grip (61) - Remove hexagon nut on other side of the adjusting lever - Screw star grip (61) onto other side of adjusting...
poWer conTrol - operaTion Control panel Button indication Note! In order to avoid Display indicator: operating and Information on start-up screen adjustment - Manufacturer errors, please read the following - Machine model references and - Software version explanations thoroughly before operating the unit.
poWer conTrol - operaTion Switching on operating device Switching on operating device Note! Check the base - briefly pressing I/O button settings of the power control Start-up screen appears before initial - Press “Ok” key until tone signal is heard operation.
poWer conTrol - operaTion Base settings menu hectare meter impulses (= Impulse ha-Zähler) - Possibility to input no. of impulses independent of Note! the respective machine. • Press “mENU” key The control Note! Value input will be overwritten during a 100 - Menu base setting appears obtains data for m equalization.
poWer conTrol - operaTion main menu Reference surface hectare meter - Displays the actual status Note! • Press “mAIN” key For further information see section “Hectare meter” The main menu can - The actual control status is shown on the display. be exited in the following ways: hydraulic functions...
poWer conTrol - operaTion Seed menu Reduce output Note! Press key • Press “Seed menu” key The seed menu can - Seed quantity is reduced (in a definite example - Information about seed type and amount of seed be exited in the around 10%) is shown on the display following ways:...
poWer conTrol - operaTion Calibration menu Press O.K. key (F) (Abdrehen) Note! • Press “ Calibration menu” key Calibration serves - “Calibration” (Abdrehen) menu appears to determine the exact seed quantity. The control “Power An inquiry asks if the calibration procedure is to be Control”...
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poWer conTrol - operaTion - After 10 registered seed drive rotations The control calculates a theoretical set quantity “Soll” from the given values - Indicator in display “Finish rotations” and “Empty Note! troughs” The actual quantity “Ist” is the real yielded seed quantity.
poWer conTrol - operaTion hydraulic menu Preselect track loosener (optional) Note! • If the running gear and track loosener are selected • Press “hydraulic menu” key simultaneously, the track loosener function alone can The preselection - The menu consists of two indicators be activated using the track loosener preselection.
poWer conTrol - operaTion Directly input the number of impulses Preselect share pressure adjustment • Press “Special menu” key - Select “Hectare meter impulses” using arrow keys - If share pressure adjustment is preselected then the relevant seat valve on the block is opened. - The share pressure can be set using the control valve on the tractor.
poWer conTrol - operaTion Electronic seed quantity adjustment Seed reference • Select “Seed reference” using arrow keys Note! Press “Special menu” key With help from the electronic • Base setting menu appears seed quantity adjustment, the seed quantity can be adjusted - Confirm with OK exactly from the tractor seat in...
poWer conTrol - operaTion Driving lane switching Special driving lanes Special driving lanes are special types Press “Special menu” key A selected timing sequence here always qualifies a special driving lane elements order on the seed drill. • Menu base setting appears •...
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poWer conTrol - operaTion quantity reduction Stutter switch Where there are peripheral distributor heads the seed With the stutter switch, when putting down the driving in the closed off seed tubes is fed to the airflow again and lane, the lane is not left open over the entire length but with that distributed to the other seed tubes.
poWer conTrol - operaTion monitoring functions monitoring: Level The tank content is acquired and monitored through Note! The Power Control can monitor the following machine an analogue level measurement. functions: seed shaft, level, blower rpm, and calibration Basically it is so: •...
poWer conTrol - operaTion Alarms Note! - Monitoring will only become active when the seed Optical alarm: monitor registers speed. blinkend blinking indicator - If the seed monitor registers no impulses within - If an activated monitor reacts then a corresponding the pre-programmed time, an optical and acoustic alarm will respond.
poWer conTrol - operaTion Sensor test The sensor test enables all sensors, the servomotor and the onboard voltage to be checked. Press “Special menu” key • Menu base setting appears - Select menu level using arrow keys Sensor test Confirm with OK In the first screen check the sensors for: driving lane, seed shaft, hectare meter and level: - Metal on front of sensor:...
isobus - Terminal Initial Operation of the Control Variant advised! Operation with an ISO control terminal Read through the following comments and explanations thoroughly before operation. This Joystick will prevent adjustment and operation errors. ISO Control panel ISO bus adaptor 10 Amp fuse Tractor cable with ISO Bus Variant...
isobus - Terminal Setting the Control Commence at the Start Indicator machine advised! Selection of machine type and equipment Before initially Predosing - press key 3 operating the Presetting the dosing control several Calibration test (= kalibrierprobe) This opens the SET menu adjustments Carrying out a calibration test must be made to...
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isobus - Terminal 2. Parameters for Predosing Function sequence: Start from SET menu advised! If pre-dosing is started with the blower switched on Function for (manually or automatically): - press key 3 preventing - the machine begins to sow at the pre-dosing defects or clump speed This opens the Predosing menu...
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isobus - Terminal 3. Seed Library Start from SET menu The following information is stored for each seed advised! type: The seed library is Number running - press key 5 the heart of the Name of seed type: control. This opens the Seed Library Open choice (max.
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isobus - Terminal Determining parameter kg/r.p.m.: Start from Seed Library meanings of keys: Note! STOP This procedure - press key 2 To interrupt a function in progress must be carried out with every Turn dosing shaft This opens “Dosing Shaft turn” menu new seed to be As long as key remains pressed the dosing shaft will stored in the seed...
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isobus - Terminal 4. Adjust output quantity (Calibration) meanings of keys: Start from SET menu advised! STOP The calibration To interrupt a function in progress - press key 4 test is the Continue key most important This opens the Calibration menu Continue to next step function in order Return key...
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isobus - Terminal 12. Continue with key 3 meaning of keys: STOP To interrupt a function in progress Pause Stop/continue the calibration test Escape Interrupt the calibration test and return to SET menu menu text Calibration is running ... - The calibration procedure is started and the calculated Rotation complete dosing shaft rotations are carried out ha travelled...
isobus - Terminal 5. Driving Lane Switch Start from SET menu meanings of parameters: advised! Switching the driving lane switch on/off If the driving lane - press key 7 switch is not Number of seed tubes on the machine being used it only relevant with symmetrical driving lane rhythm as This opens the driving lane menu can be switched...
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isobus - Terminal 6. Times Some hydraulic functions on the machine are time meanings of parameters: advised! controlled as no sensors are available for monitoring. Time to couple/uncouple tread packer The duration of Adjustment range: 0 – 20 secs. the functions Start from SET menu are essentially Length of time to swing track loosener in/out...
isobus - Terminal Working with the Control Be advised! Start from Start indicator All the necessary indication - press key 2 and operating elements for This opens the Work menu sowing are The functions are divided up on to 2 pages located in the Work menu WORk menu 1...
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isobus - Terminal Description of indicator range: Speed of travel: Tacho-indicator with numerical value in km/h Lane switch: (see details) Bin level: Bar indicator with numerical value in % Dosing: (see details) Blade pressure: Displays the actual blade pressure in kg While an automatic function is running, a blinking “A”...
isobus - Terminal Seed menu Start from WORk menu 1 meanings of keys: advised! STOP The seed menu - press key 9 is there to Increase seed quantity temporarily vary Increases the actual set value by the set adjustment This opens the Seed menu the seed quantity.
isobus - Terminal hydraulic – hand functions Note! Start from WORk menu 2 The hand functions menu can be - press key 16 Running gear reached from Work menu 2 Change to operating level running gear This opens the hand functions menu Track loosener All hydraulic Change to operating level track loosener...
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isobus - Terminal 3. Track loosener Note! Start from hand functions menu meanings of keys: The hand functions Swing left track loosener out menu can be - press key 4 Left track loosener is swung out and remains in float reached from position (locked) Work menu 2...
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isobus - Terminal 6. Blade pressure adjustment Note! Start from hand functions menu The hand functions menu can be - press key 8 reached from meanings of keys: Work menu 2 This opens the following operating level: All hydraulic Increase blade pressure functions can As long as key remains pressed blade pressure will be operated...
isobus - Terminal Dosing – hand functions Note! Start from WORk menu 2 meanings of keys: The hand functions menu can be STOP - press key 17 reached from Blower phases 1 / 2 Work menu 2 Switching between blower revolutions 1 and 2 This opens the “Hand functions menu –...
isobus - Terminal Automatic Functions • A running automatic function can be identified in the • Automatic functions can often be started one after advised! Work indicator by a blinking “A”. the other at random because the control “knows” the As described in machine’s situation.
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isobus - Terminal 3. Automatic Track loosener 4. Automatic Road transportation Be aware! Start from WORk menu 1 Start from WORk menu 2 Each automatic - press key 5 - press key 15 function can be stopped using the STOP key. A running action is immediately interrupted and...
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isobus - Terminal 5. Automatic Predosing Be aware! Start from WORk menu 2 Each automatic function can be - press key 17 stopped using the STOP key. A running action is immediately interrupted and the machine switches over to secure state. Then press button 4 Predosing is a useful function to prevent defects caused through collision, resetting or a stop.
isobus - Terminal Operating Data Start from Start Indicator advised! meaning of keys: The control offers - press key 4 STOP the possibility Daily counter of counting This opens the DATA menu Change to daily counter menu hectare hours and operating hours.
isobus - Terminal Diagnostic menu Start from Start Indicator advised! meanings of keys: With that all - press key 5 STOP machine sensors Sensor test 1 can be checked This opens the Diagnostic menu Change to menu Sensor test 1 for correct function.
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isobus - Terminal Diagnostic messages Advice window Job calculator switch output monitoring of Following pieces of advice can be shown: - Operating voltage hold key for 2 secs! - Power supply sensor when a key is pressed for less than 2 - Short circuit made to order or 12V secs.
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isobus - Terminal Alarm and warning messages Drive slower! Be advised! Interrupt Auto Function! - when during sowing (blower With the is running) the driving speed - if an automatic function was a message will is higher then 40 km/h or the interrupted due to the upper be permanently calculated set r.p.m.
isobus - Terminal joystick – Seed Drill grouping Note! The keys are freely programmable. Note! The joystick will only become activated when the joystick key has been pressed for the first time and has been confirmed using the “+ (YES)” key. Setting the joystick •...
isobus - Terminal Uses of tractor data Note! Various signals can be sent from the tractor to the job • Pressing the “F4 key” on the ISO-control operating For tractors calculator through the tractor signal 7-channel plug device causes the System menu to appear. without ISOBUS socket.
elecTro-hydraulics Layout plan - Control Control panel “Standardline” Job calculator “Standardline” Job calculator “PWM Standardline” Switch cable Inductive sensors Fuse Safeguarding the electrical unit The electrical unit for the operation functions is protected with a 15A fuse. 0500_GB-Elektro-Hydraulik_8502 - 69 -...
elecTro-hydraulics Disruptions and remedies to power failure Note! • The function diagram´s analogue shows the To carry out the desired hydraulic function respective outlet button to be used for the When there is a - Screw in the correct valve knob required function.
elecTro-hydraulics job calculator layout plan “PWm Standardline Note! All connector diagrams are viewed from outside. Colour code: blue brown green gnge green/yellow grey black white Legend: Sensor 5: Electro-cylinder (position signal) JR-Steckerkabel: Job calculator connector cable Sensor 6: Tank level Sensor 1: Tail wheel (r.p.m K01:...
mainTenance Safety point Parking in the ope Safety points! • Turn engine off when adjustment, service and repair When parking in the open for work is to be done. long periods of time, clean • Turn engine off piston rods and then coat when adjustment, with grease.
mainTenance maintenance advice Sensor setting Cleaning the machine - Set gap 1- mm Important! Do not let earth dry on the shares • Clean after every operation and protect against corrosion Drain rainwater - shares If rain water gets into the seed tank, e.g. through open covers - guiding discs - remove screw from pipe elbow underneathboth...
mainTenance Lubrication points Not all individual lubrication points have been shown in this overall view. It serves only to direct to which points on the various machine components grease nipples can be located. F E T T Similarly all lubrication points not shown are to be lubricated as well. (IV) 0700_GB-Wartung_8502 - 75 -...
mainTenance General Check regularly that wheel nuts are firmly tightened (Check Attention! torque of screws) Check regularly Attention! that wheel nuts and axle bolts are After the first 10 hours of operation retighten wheel firmly tightened nuts. (Check torque of - If a wheel has been changed retighten the wheel nuts screws)! after 10 hours of operation also.
air brake uniT Connecting the brake hoses Brake adjustment Attention! When connecting the brake hoses ensure: The piston stroke in the brake cylinder may not be greater The brake unit is than 65 mm. - that the hose-coupling sealing ring is clean a safety device.
hydraulic bloWer driVe Basic adjustment Check before adjusting Important! First adjustment: 1. The following basic requirements should be Seed drills with fulfilled by the tractor. For seed drills the following nominal speeds apply hydraulic fan a. Independently of the hydraulic jack working oil circuit drives should be with a minimum oil output of 5 l/min.
hydraulic bloWer driVe Standard hydraulic Blower Drive Warning! Adjustment process for coarse seed Adjustment process for fine seed Adjustment only For drilling machines with hydraulic blower drive, a valid for the Pressure gauge reduction in air volume is attained through a reduction tractor being hand wheel (1) in blower speed.
hydraulic bloWer driVe hydraulic blower drive with Load Sensing control Be advised: To operate the hydraulic blower drive Technical details A correct setting - Minimum tractor conveying capacity 5 l/min Max. oil flow rate 5 l/min is imperative in - Hydraulic drive pressure at least 150 bar Max.
Technical daTa Position of Vehicle Identification Plate A. Pöttinger maschinenfabrik Ges. m. b. h. A-4710 Grieskirchen Oberösterreich The factory number (Fzg. Ident Nr.) is imprinted on the accompanying Vehicle Identification Plate (as shown) and on the frame. Guarantee issues and further modell inquiries cannot be processed without the factory number being stated.
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The original cannot be copied ... Things will run better with genuine Pöttinger parts • quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
Recommendations for work safety supplemenT - a Recommendations for work safety 6.) Transport of persons prohibited All points refering to safety in this manual are indicated a. The transport of persons on the machine is not permitted. by this sign. b.
FETT Schmierplan Plan de graissage Lubrication chart alle 8 Betriebsstunden Toutes les 8 heures de service after every 8 hours operation alle 20 Betriebsstunden Toutes les 20 heures de service after every 20 hours operation 40 F alle 40 Fuhren 40 F Tous les 40 voyages 40 F...
soWing Table Aerosem 300, 3000, Terrasem 3000, 3000 T Seed Rape Grass Phacelia Chute position Proportioning wheel Fine proportioning Coarse proportioning Coarse proportioning Fine proportioning setting wheel II wheel III wheel III wheel II Butterfly flap position Fine seed Normal- and coarse seed Normal- and coarse seed Fine seed Tier spacing (cm) 10,0...
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Appendix 1 EC Certificate of Conformity conforming to EEC Directions 98/37/EG PÖTTINGER Sätechnik GmbH We ______________________________________________________________________ (name of supplier) D-06406 Bernburg; Zimmerstr. 16 __________________________________________________________________________________ (full address of company - where this concerns authorized agents within the Common Market, also state the company name and manufacturer) declare in sole responsibility, that the product Seed drill...
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Im Zuge der technischen Weiterentwicklung La société PÖTTINGER Ges.m.b.H améliore Following the policy of the PÖTTINGER Ges. arbeitet die PÖTTINGER Ges.m.b.H ständig constamment ses produits grâce au progrès m.b.H to improve their products as technical an der Verbesserung ihrer Produkte. technique.
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