Balluff BTL7-E501-M Series User Manual
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BTL7-A/E501-M _ _ _ _ -P-S32/S115/KA _ _
User's Guide
english

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Summary of Contents for Balluff BTL7-E501-M Series

  • Page 1 BTL7-A/E501-M _ _ _ _ -P-S32/S115/KA _ _ User's Guide english...
  • Page 2 www.balluff.com...
  • Page 3: Table Of Contents

    Supply voltage (external) Output Communication lines La, Lb Dimensions, weights Accessories Captive magnets BTL2-GS10-_ _ _ _-A joint rod Floating magnets Connectors and cables 8.4.1 BKS-S32/S33M-00, freely configurable 8.4.2 BKS-S232/S233-PU-_ _, preassembled 8.4.3 BKS-S115/S116-PU-_ _, preassembled USB communication box www.balluff.com english...
  • Page 4 BTL7-A/E501-M _ _ _ _ -P-S32/S115/KA _ _ Micropulse Transducer in a Profile Housing Type code breakdown Appendix 10.1 Converting units of length 10.2 Part label english...
  • Page 5: Notes To The User

    Severity level 2 – Conducted interference induced by high-frequency fields Severity level 3 EN 61000-4-6 – Magnetic fields EN 61000-4-8 Severity level 4 More detailed information on the guidelines, approvals, and standards is included in the declaration of conformity. www.balluff.com english...
  • Page 6: Safety

    The warnings used here contain various signal words and specifications in the technical data is ensured only when are structured as follows: using original BALLUFF accessories. Use of any other SIGNAL WORD components will void the warranty. Hazard type and source...
  • Page 7: Construction And Function

    Magnet: Defines the position to be measured on the waveguide. Magnets are available in various models and must be ordered separately (see Accessories on page 18). Nominal length: To optimally adapt the transducer to the application, nominal lengths from 50 mm to 7620 mm are available. www.balluff.com english...
  • Page 8: Function

    BTL7-A/E501-M _ _ _ _ -P-S32/S115/KA _ _ Micropulse Transducer in a Profile Housing Construction and function (continued) Function LED display The BTL7 transducer contains the waveguide which is LED 1 LED 2 protected by an aluminum housing. A magnet is moved along the waveguide.
  • Page 9: Installation And Connection

    (see Fig. 4-1 to Fig. 4-3). Fig. 4-2: Dimensions and distances with BTL5-T-2814-1S magnet Fig. 4-3: Dimensions and distances with BTL5-M/N-2814-1S magnet BTL5-M-2814-1S BTL5-N-2814-1S Distance X 48.5 mm 57 mm Distance Y 51 mm 59.5 mm Tab. 4-1: Distances with BTL5-M/N-2814-1S magnet www.balluff.com english...
  • Page 10: Floating Magnets

    BTL7-A/E501-M _ _ _ _ -P-S32/S115/KA _ _ Micropulse Transducer in a Profile Housing Installation and connection (continued) Floating magnets The following must be observed when installing the magnet: – To ensure the accuracy of the position measuring system, the magnet is attached to the moving member of the machine using non-magnetizable screws (stainless steel, brass, aluminum).
  • Page 11: Electrical Connection

    Pin assignment of connector S115 Unassigned leads can be connected to the GND on the controller side but not to the shield. Factory setting, can be freely configured with the PC software. Reference potential for supply voltage and EMC-GND. www.balluff.com english...
  • Page 12: Shielding And Cable Routing

    BTL7-A/E501-M _ _ _ _ -P-S32/S115/KA _ _ Micropulse Transducer in a Profile Housing Installation and connection (continued) Shielding and cable routing Defined ground! The transducer and the control cabinet must be at the same ground potential. Shielding To ensure electromagnetic compatibility (EMC), observe the following: –...
  • Page 13: Startup

    Operating notes – Check the function of the transducer and all associated components on a regular basis. – Take the position measuring system out of operation whenever there is a malfunction. – Secure the system against unauthorized use. www.balluff.com english...
  • Page 14: Configuration With The Micropulse Configuration Tool

    Demo mode without having transducer connected Controller The PC software and associated 8-pin manual can be found in the Internet under www.balluff.com. Connection cable USB cable approx. 0.6 m with luster terminal Fig. 6-2: Connecting the communication box with a cable connection When reading or writing data via the Configuration Tool, both LEDs flash green.
  • Page 15: Configuration Options

    The error value can be set in accordance with the limits. Boundary conditions for two magnets – Two magnets can only be selected from a nominal length ≥ 90 mm. – The distance between two magnets must be ≥ 65 mm. www.balluff.com english...
  • Page 16: Technical Data

    Nominal length 500 mm, magnet in the middle of the measuring range (only BTL7…-KA…) : Use in enclosed spaces and up to a height of 2000 m above sea level. Storage temperature −40°C…+100°C Individual specifications as per Balluff factory standard, resonances Relative humidity < 90%, non-condensing excluded Shock rating 150 g/6 ms...
  • Page 17: Dimensions, Weights

    Dimensions, weights Housing height 36.8 mm Nominal length 50…7620 mm Weight (depends on length) Approx. 1.4 kg/m Housing material Aluminum BTL7-…-KA_ _ Cable material cULus 20549 80 °C, 300 V, internal wiring Cable temperature –40°C…+90°C Cable diameter Max. 7 mm Permissible bending radius Fixed routing ≥ 35 mm Moved ≥ 105 mm www.balluff.com english...
  • Page 18: Accessories

    BTL7-A/E501-M _ _ _ _ -P-S32/S115/KA _ _ Micropulse Transducer in a Profile Housing Accessories Captive magnets BTL2-GS10-_ _ _ _-A joint rod Nominal length BTL5-M/N-2814-1S Mechanically joined to M5 stud using 2 nuts Adjustment range −5 mm Fig. 8-1: Installation dimensions of BTL5-M/N-2814-1S magnet Fig.
  • Page 19: Floating Magnets

    Special advantage of the BTL5-P-4500-1 magnet: Several magnets on the same transducer can be separately switched on and off electrically (actuation BTL6-A-3800-2 with a PLC signal). 37.6 Ø 4.2 Fig. 8-7: Installation dimensions of BTL6-A-3800-2 magnet Weight: Approx. 30 g Housing: Plastic www.balluff.com english...
  • Page 20: Connectors And Cables

    BTL7-A/E501-M _ _ _ _ -P-S32/S115/KA _ _ Micropulse Transducer in a Profile Housing Accessories (continued) Connectors and cables 8.4.2 BKS-S232/S233-PU-_ _, preassembled BKS-S232-PU-_ _ Straight connector, molded, preassembled M16, 8-pin 8.4.1 BKS-S32/S33M-00, freely configurable Various cable lengths can be ordered, e.g.
  • Page 21: Bks-S115/S116-Pu

    BKS-S116-PU-05: Cable length 5 m M12x1 Fig. 8-15: Connector BKS-S116-PU_ _ Fig. 8-16: Connector BKS-S116-PU_ _, outlet Color YE yellow GY gray PK pink RD red GN green BU blue BN brown WH white Tab. 8-1: BKS-S115/116-PU-_ _ pin assignment www.balluff.com english...
  • Page 22 BTL7-A/E501-M _ _ _ _ -P-S32/S115/KA _ _ Micropulse Transducer in a Profile Housing Type code breakdown BTL7 - A 5 01 - M0500 - P - S32 Micropulse transducer Interface: A = Analog interface, voltage output 0 to 10 V/10 to 0 V (factory setting) E = Analog interface, current output 4 to 20 mA/20 to 4 mA (factory setting) Supply voltage: 5 = 10…30 V DC...
  • Page 23 0.23622047 152.4 0.27559055 177.8 0.31496063 203.2 0.35433071 228.6 0.393700787 Tab. 10-1: Conversion table mm to inches Tab. 10-2: Conversion table inches to mm 10.2 Part label Ordering code Type Serial number Null mark Fig. 10-1: BTL7 part label www.balluff.com english...
  • Page 24 US Service Center CN Service Center Germany Germany China Balluff GmbH Balluff GmbH Balluff Inc. Balluff (Shanghai) trading Co., ltd. Schurwaldstrasse 9 Schurwaldstrasse 9 8125 Holton Drive Room 1006, Pujian Rd. 145. 73765 Neuhausen a.d.F. 73765 Neuhausen a.d.F. Florence, KY 41042 Shanghai, 200127, P.R.

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