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Summary of Contents for Grunbeck GENO-UV-M2/200 S
- Page 1 Operation Manual Disinfection System GENO-UV-M2/200 S GENO-UV-M3/200 S GENO-UV-M4/200 S GENO-UV-M5/200 S Edition December 2021 Order no. 522 939–inter_105...
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Page 2: Table Of Contents
Disinfection system GENO-UV-M (2-5) 200 S Contents A General .................. 1 Preface 2 How to use this operation manual 3 General safety information 4 Shipping and storage 5 Disposal B Basic Information ..............1 Laws, regulations, standards 2 Disinfecting effect of UV light 3 Room irradiation C Product description ............. - Page 3 Disinfection system GENO-UV-M (2-5) 200 S Publisher's information All rights reserved. Copyright by Grünbeck Wasseraufbereitung GmbH Printed in Germany Effective with the date of edition on the cover sheet. - We reserve the right to modifications, especially with regard to tech- nical progress - Reprints, translations into foreign languages, electronic storage or copying only with explicit written approval of Grünbeck Wasserauf-...
- Page 4 Disinfection system GENO-UV-M (2-5) 200 S EU Declaration of conformity This is to certify that the system designated below meets the safety and health requirements of the applicable European guidelines in terms of its design, construction and execution. Manufacturer: Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str.
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Page 5: A General
Disinfection system GENO-UV-M (2-5) 200 S General 1 | Preface Thank you for opting for a Grünbeck product. Backed by decades of experience in the area of water treatment, we provide solutions for all kind of processes. Drinking water is classified as food and requires particular care. There- fore, always ensure the required hygiene in operating and maintaining systems for drinking water treatment. -
Page 6: General Safety Information
Disinfection system GENO-UV-M (2-5) 200 S 3 | General safety information 3.1 Symbols and Important notes in this operation manual are characterised by sym- notes bols. Please pay particular attention to these notes in order to ensure a danger-free, safe and productive system operation. Danger! Failure to adhere to these notes will cause serious or life- threatening injury, extreme damage to property or inadmissible con- tamination of drinking water. -
Page 7: Shipping And Storage
Disinfection system GENO-UV-M (2-5) 200 S 3.4 Protection from water damage Warning! In order to properly protect the installation site from water dam- age: a sufficient floor drain system must be available or a water stop device (see chapter C Accessories) must be in- stalled. -
Page 8: Disposal
Disinfection system GENO-UV-M (2-5) 200 S 5 | Disposal Comply with the applicable national regulations. 5.1 Packaging Dispose of the packaging in an environmentally friendly manner. 5.2 Product If this symbol (crossed out waste bin) is on the prod- uct, this product or the electrical and electronic com- ponents must not be disposed with household waste. -
Page 9: B Basic Information
Disinfection system GENO-UV-M (2-5) 200 S Basic information 1 | Laws, regulations, standards In the interest of good health, rules cannot be ignored when it comes to the processing of drinking water. This instruction manual takes the applicable German guidelines into account and provides all of the in- formation you need to safely operate your water treatment system. -
Page 10: Room Irradiation
Disinfection system GENO-UV-M (2-5) 200 S 3 | Room irradiation The extent of the irradiation in the room depends on the intensity and the duration of the irradiation. The irradiation intensity on the other hand depends on the spectral weakening coefficient of the water at 254 nm (SWC ). -
Page 11: C Product Description
Disinfection system GENO-UV-M (2-5) 200 S Product description 1 | Type plate The type plate is located in the bottom right-hand corner of the control cabinet of the GENO-UV disinfection systems. Please specify the data shown on the type plate of your GENO-UV disinfection system in order to speed up the processing of enquiries or orders. - Page 12 Disinfection system GENO-UV-M (2-5) 200 S Table C-1: Technical specifications GENO-UV disinfection systems M2/200 S M3/200 S M4/200 S M5/200 S Connection data Nominal connection diameter DN 80 DN 100 Min. drain connection DN 50 Power supply V/Hz 230/50 Connected load Protection/Protection class IP 54/I Performance data...
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Page 13: Designated Application
0.98 0.94 0.90 0.85 0.80 Transmission with 50 mm cuvette 0.90 0.73 0.59 0.44 0.33 SAC value 0.88 2.69 4.60 7.06 GENO-UV-M2/200 S m³/h 38.0 28.0 20.7 14.2 GENO-UV-M3/200 S m³/h 61.9 47.8 37.0 27.2 20.3 GENO-UV-M4/200 S m³/h 89.2 71.3... -
Page 14: Scope Of Supply
Disinfection system GENO-UV-M (2-5) 200 S 5 | Scope of supply 5.1 Basic configura- • 1 system rack made of stainless steel tion • 2 - 5 stainless steel pressure pipes depending on the system. • 2 - 5 quartz protective pipes depending on the system. •... - Page 15 Disinfection system GENO-UV-M (2-5) 200 S 5.3 Consumables You should only use original consumables in order to ensure the reli- able operation of the GENO-UV disinfection system. Order no. 170 022 • Cleaning agent GENO-Clean CP (10 x 1 l bottle). 5.4 Wearing parts The following points are subject to a certain degree of wear and tear: •...
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Page 16: D Installation
Disinfection system GENO-UV-M (2-5) 200 S Installation 1 | General installation instructions The installation site must offer adequate space. The required connec- tions must be provided prior to the installation. For dimensions and connection data, please refer to table D-1. Table D-1: Technical specifications GENO-UV disinfection systems M2/200 S... - Page 17 Disinfection system GENO-UV-M (2-5) 200 S Fig. D-1 Dimension drawing Note: The inlet and outlet flange can be turned through 360° for eas- ier connection. This changes the dimension marked with a star (*). Note: Observe the operating instructions that have been supplied with the optional accessories (see chapter C, 5.2) for your system (if applicable).
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Page 18: Preliminary Works
Disinfection system GENO-UV-M (2-5) 200 S Provide a drain connection (at least DN 50) at the installation site to discharge the water in case of system cleaning or maintenance • The installation room must have a sufficiently sized floor drain. If this is not the case, an appropriate water stop device must be in- stalled which can reliably prevent water damage. - Page 19 Disinfection system GENO-UV-M (2-5) 200 S To drain min. DN 50 Space required for replacement of lamp at least 1.3 m To drain min. DN 50 Drinking water filter (accessory) Shut-off device upstream of UV system (to be provided by others on site) Flow sensor for GENO-UV-M(2-5)/200 S (accessory) Flush valve for temperature regulation (accessory) Sampling tap / flush connection R ¾"...
- Page 20 Disinfection system GENO-UV-M (2-5) 200 S 3.2 Electrical The work described here may only be performed by trained electri- connection cians. Attention! Only open the control cabinet when the main switch is turned off. Note: The UV system reactor housing must be connected to the building potential equalisation via a PE cable with a cross-section of 6 mm²...
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Page 21: How To Install The Quartz Protective Pipes
Disinfection system GENO-UV-M (2-5) 200 S Start-up The work described here should/can only be performed by Grünbeck's technical customer service or specially trained staff. 1 | How to install the quartz protective pipes (see fig. E-1 top) Attention! When installing the quartz protective pipe take care that the pipe (pos. -
Page 22: How To Install Uv Lamps
Disinfection system GENO-UV-M (2-5) 200 S Fig. E-1 Installation drawing 2 | How to install UV lamps (see fig. E-1 bottom) Attention! When installing the lamps, it must be ensured that the glass on the lamps is not touched with bare hands as this will compro- mise the lamps' performance. -
Page 23: How To Set The Control Unit
Disinfection system GENO-UV-M (2-5) 200 S 3 How to set the control unit The functioning of the GENO-UV-M (2-5) 115 S disinfection system depends on various operating parameters. These operating parame- ters depend, in turn, on the system type, water quality and system equipment. -
Page 24: F Operation
Disinfection system GENO-UV-M (2-5) 200 S Operation 1 | Introduction Type IV chlorominators and industrial UV systems AS are controlled and monitored via the GENO-UV-tronic control unit. Warning! Incorrect operation and settings may lead to hazardous op- erating conditions which cause injury, illness or damage to property. Only use the settings described in this chapter! All other work on the control unit, in particular modifications to the pa- rameters, may only be performed by Grünbeck’s customer service/au-... -
Page 25: How To Operate The Control Unit
Disinfection system GENO-UV-M (2-5) 200 S 2 | How to operate the control unit Fig. F-2: GENO-UV-tronic controls and displays, example of a UV To the "Yes" menus Access to the menu of the set system or to the "No" menus. Not assigned. - Page 26 Disinfection system GENO-UV-M (2-5) 200 S 2.1 Basic information In the system menu (MENU button) and in the disinfection system menu ( F2 button) there are two masks for displaying / entering val- ues. • In the "Display" mask, the parameters can be viewed but not changed.
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Page 27: System Menu
Disinfection system GENO-UV-M (2-5) 200 S 3 | System menu This menu comprises the settings which relate to the entire system, e.g., the presence of optional accessories as well as detailed forward- ing of fault messages and a fault message modem. The system menu is called up by pressing the "Menu"... - Page 28 Disinfection system GENO-UV-M (2-5) 200 S 3.2 System Setting the UV devices and Setting options System UV device Chlorominator 3.3 UV device Setting the UV devices and chlorominators Setting options UV de- 2/200 AS, 3/200 AS, 3/300 AS, 4/300 AS, 5/300 AS vice Chloro- III 5/E,III 10/E, III 15/E, III 20/E, III 25/E, III 30/E, III 40/E, III...
- Page 29 Disinfection system GENO-UV-M (2-5) 200 S 3.4.2 Analogue output Order no. Output of measured values: In the individual pa- to GENO-UV- rameter settings both the nature and the value 93815032 tronic2 range of the signal can be entered (e.g., 0-20 mA correspond to 0-8 m³/h Setting options Available...
- Page 30 Disinfection system GENO-UV-M (2-5) 200 S 3.5 Fault memory The fault memory stores the last 16 fault messages whereby the last message always appears at the top (position 1) In addition to the po- sition number and the message text, each line also includes the date and time at which the message was created.
- Page 31 Disinfection system GENO-UV-M (2-5) 200 S 3.6.2 Digital outputs The operating states of the digital outputs can only be displayed and not changed. Query and setting options 1-Safety valve ON / OFF 2-Flush valve ON / OFF 3-Horn ON / OFF 5-Control of electronic ballast (EVG) ON / OFF 6-Control of photochemical lamps...
- Page 32 Disinfection system GENO-UV-M (2-5) 200 S 3.6.4 Analogue out- The operating states of the analogue outputs can be both displayed puts (analogue and edited. The value displayed (mA or V) depends on the setting in output to GENO- point 3.4.2. UV-tronic Query and setting options 1-Flow...
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Page 33: Disinfection System Menu
Disinfection system GENO-UV-M (2-5) 200 S 4 | Disinfection system menu This menu includes the disinfection system-specific settings for the selected system type. The menu is called up using the F2 button. The disinfection system menu is structured as follows: >... - Page 34 Disinfection system GENO-UV-M (2-5) 200 S 4.1.2 Flush valve If there is an optional flush valve on the system, this can be activated here. When the rinsing temperature (rinsing on) has been reached, water is let out of the system into the drain via the flush valve in order to cool the system down.
- Page 35 Disinfection system GENO-UV-M (2-5) 200 S 4.1.4 UV sensor If there is a UV sensor on the system, this can be activated here, the minimum irradiance value can be programmed and the displayed value can be calibrated to ± 20% of the display. Setting options Available YES / NO...
- Page 36 Disinfection system GENO-UV-M (2-5) 200 S Temperature ↑↑ Maximum temperature from 4.1.1 is ex- ceeded. Flow ↑↑ Maximum value from 4.1.3 is exceeded. Irradiance ↓↓ Minimum value from 4.1.4 is undercut. Note: Irradiance not active with↓↓ Chlorominators. UV lamp is defective One or more UV lamps or one or more electronic ballasts are defec- tive.
- Page 37 Disinfection system GENO-UV-M (2-5) 200 S 4.1.6 Remote control If a floating contact for enabling external operation is connected to the system, this input signal must be activated to enable the remote con- trol function. Setting options Input closed YES / NO ...
- Page 38 Disinfection system GENO-UV-M (2-5) 200 S 4.2.4 Horn The horn function can be delayed by up to 30 minutes in order to avoid unnecessary activation of the horn, particularly with automati- cally acknowledging faults. Note: If there is a safety valve which is programmed to close with flow ↑↑, the horn signal is activated with a delay of 0 minutes! Reason: The closing magnetic valve stops the flow and thus cancels the...
- Page 39 Disinfection system GENO-UV-M (2-5) 200 S 4.3.1 Intervals The most important maintenance intervals for the system components are set under intervals. Maintenance System maintenance interval. UV replacement Maximum life of the UV lamps. Photochemical replacement Maximum life of the photochemical lamps. ...
- Page 40 Disinfection system GENO-UV-M (2-5) 200 S 4.4 Operating values Serves to record the lifetime of the UV lamps and the number of times the system is switched on and cannot be changed. Query options UV lamps XXXXX h Switch-on procedures XXXXX 4.4.1 UV lamps Number of hours the UV lamps have been operated since the last...
- Page 41 Disinfection system GENO-UV-M (2-5) 200 S 4.5.2 Loading If, for example, settings have been changed when troubleshooting, parameters with this function the configuration saved in 4.5.1 can be reloaded. 4.5.3 Default In the event of inexplicable errors, the control unit can be completely parameters reset with this function.
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Page 42: Standard Settings
Disinfection system GENO-UV-M (2-5) 200 S 5 | Standard settings The system configurations set in the system menu can be reset to the default values using the function described in 4.5.3. These are: Table F-1: Standard settings UV system Chlorominator Temperature sensor Available y / n... -
Page 43: G Troubleshooting
Disinfection system GENO-UV-M (2-5) 200 S G Troubleshooting Even carefully designed and manufactured technical systems that are operated properly, may experience malfunctions. Table G-1 provides an overview of possible faults that may occur during operation of the GENO-UV disinfection system and indicates the causes and their elimi- nation. - Page 44 Disinfection system GENO-UV-M (2-5) 200 S Table G-1 (continued) This is what you observe This is the cause This is what to do • Irradiance too low, the irradi- • Rinse the system. ance display is shown in- • Clean/replace the window verted.
- Page 45 Disinfection system GENO-UV-M (2-5) 200 S Table G-1 (continued) This is what you observe This is the cause This is what to do Display in emergency operation See chapter F 3.8 Press CL button. • Main switch was switched off. Power supply was interrupted •...
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Page 46: H Maintenance And Care
Disinfection system GENO-UV-M (2-5) 200 S Maintenance and care 1 | Basic information In order to guarantee the reliable functioning of the UV disinfection systems over a long period of time, some maintenance has to be per- formed at regular intervals. The work sheets W 293 and W 294 prescribe: •... - Page 47 Disinfection system GENO-UV-M (2-5) 200 S On expiry of the maintenance interval, the message "Maintenance necessary" is displayed and the red LED flashes. A maintenance message is output via the floating contact (see circuit diagram in the appendix). In order to ensure proper operation of the system, maintenance is now urgently necessary! The maintenance message can only be re- set upon completion of the maintenance work.
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Page 48: Information Regarding The Operation Log
Disinfection system GENO-UV-M (2-5) 200 S 3 | Information regarding the operation log The operation log is located in the pocket at the back of this folder. When starting up the system, make sure to record all data on the cover sheet of the operation log and fill in the first column of the check list. -
Page 49: Operation Log
Disinfection system GENO-UV-M (2-5) 200 S 5 | Operation log GENO-UV disinfection system… M2 200 S M3 200 S M4 200 S M5 200 S Serial no.: Customer Name: ................. Address: ................................................Start-up Installer: ..............Customer service technician: ........Company:.............. - Page 50 Disinfection system GENO-UV-M (2-5) 200 S Maintenance work on GENO-UV disinfection systems Check list Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Start-up Values Transmission at 254 nm τ in % Max. flow [m³/h] Min.
- Page 51 Disinfection system GENO-UV-M (2-5) 200 S Maintenance work on GENO-UV disinfection systems Check list Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Start-up Values Transmission at 254 nm τ in % Max. flow [m³/h] Min.
- Page 52 Disinfection system GENO-UV-M (2-5) 200 S Maintenance work on GENO-UV disinfection systems Check list Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Start-up Values Transmission at 254 nm τ in % Max. flow [m³/h] Min.
- Page 53 Disinfection system GENO-UV-M (2-5) 200 S Maintenance work on GENO-UV disinfection systems Check list Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Start-up Values Transmission at 254 nm τ in % Max. flow [m³/h] Min.
- Page 54 Disinfection system GENO-UV-M (2-5) 200 S Maintenance work on GENO-UV disinfection systems Check list Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Start-up Values Transmission at 254 nm τ in % Max. flow [m³/h] Min.
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