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Summary of Contents for Grunbeck GENO-fine FM Series
- Page 1 We understand water. Filters | GENO-fine filter FM Operation manual...
- Page 2 General Contact Germany International Sales Phone +49 9074 41-145 Technical Service Phone +49 9074 41-333 Fax +49 9074 41-120 Availability Monday to Thursday 7:00 am - 6:00 pm Friday 7:00 am - 4:00 pm Copyright The manufacturer reserves the copyright to this operation manual. Without the written consent of Grünbeck Wasseraufbereitung GmbH, no part of this manual may be reproduced in any way, nor may any part be processed, duplicated or distributed using electronic systems.
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Page 3: Table Of Contents
Table of contents Table of contents About this manual ............. 4 Start-up ..............19 Other applicable documents ........4 Starting up the product ..........19 Target group .............. 4 Handing over the product to the owner/user ....20 Storage of documents ..........4 Symbols used ............ -
Page 4: About This Manual
About this manual About this manual Other applicable documents The following documents shall be deemed as applicable documents for the GENO-fine filters FM: ● The manuals of all accessories used. Target group This manual is intended for specialist installers and owners/users. Storage of documents Keep this manual and all other applicable documents, so that they are available when needed. -
Page 5: Typographical Conventions
About this manual Typographical conventions The following typographical conventions are used in this manual: Designation Depiction Instruction Action Single-step instruction or chronological sequence of actions does not matter Instruction 1. First action Multi-step instruction and chronological a first step sequence of actions is important b second step 2. -
Page 6: Type Plate
About this manual Type plate The type plate is located on the side of the inlet pipe (raw water inlet). Please specify the data shown on the type plate in order to speed up the processing of your inquiries or orders. ►... -
Page 7: Safety
Safety Safety WARNING: Contamination of drinking water due to improper handling. ● Risk of infectious diseases. ► Have the installation, start-up and annual maintenance carried out by specialist installers only. Safety measures ● Carefully read this manual before operating your product. ●... -
Page 8: Technical Safety Instructions
Safety Technical safety instructions This manual contains instructions that you must comply with for your own personal safety as well as to avoid damage to property. The instructions are highlighted by a warning triangle and have the following structure: CAUTION: Type and source of danger. ●... -
Page 9: Responsibilities Of The Owner/User
Safety ● Inform the owner/user about possible dangers that can arise during the operation of the product. ● Fill in the operation log (refer to chapter 10). Responsibilities of the owner/user Comply with the following instructions to ensure the proper and safe functioning of the product: ●... -
Page 10: Product Description
Product description Product description Intended use ● The GENO-fine filters FM are designed for the filtration of drinking and well water. ● The FM-WW filters are suitable for the filtration of process and boiler feed water - in partial flow only - and as warm water filters for water temperatures up to 90 ºC. ●... -
Page 11: Product Components
Product description Product components Item Designation Item Designation Deaerator Cover Cover ring O-ring Screws Filter housing Pressure gauge for inlet pressure Flange Draining valve Pressure gauge for outlet pressure Cap nut Filter element Support mesh Retaining plate 11 | 40... -
Page 12: Functional Description
Product description Functional description The unfiltered drinking water flows into the filter from the inlet side and then passes through the filter elements to the pure water outlet. In the course of this process, foreign particles > 80 µm in size (standard) for FM 150, >... -
Page 13: Installation
Installation Installation The installation of a filter represents a major intervention into the drinking water system and may only be performed by a specialist installer. Installation in the drinking water system In accordance with DIN EN 806-2 and DIN EN 1717, the product is installed in the water pipe downstream of the water meter and upstream of distribution pipes or the systems to be protected. - Page 14 Installation Installation into systems It is possible to use the filter in the partial flow. 14 | 40...
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Page 15: Requirements Regarding The Installation Site
Installation Parallel piping Parallel piping of 2 GENO-fine filters for the filtration of process, boiler feed, cooling and air conditioning water in order to ensure an uninterrupted operation even during the replacement of filter elements. Item Designation Item Designation Inlet shut-off valve Outlet shut-off valve Requirements regarding the installation site Observe local installation directives, general guidelines and technical specifications. -
Page 16: Checking The Scope Of Supply
Installation Checking the scope of supply Item Designation Item Designation Deaerator GENO-fine filter with flange connection according to DIN EN 1092-1 Operation manual Draining valve Pressure gauge (2 pieces) Filter elements ► Check the scope of supply for completeness and damage. 16 | 40... -
Page 17: Installing The Product
Installation Installing the product The filter comes with loose parts. These individual parts must be installed on site by the client according to the area of application. ► Check the flow direction prior to assembling the individual parts. ► Install the individual parts in accordance with the direction of flow. NOTE: Seal loose parts during assembly. - Page 18 Installation 4.4.2 Installation of the filter in the pipe 1. Prepare the pipe with flange connection according to DIN EN 1092-1 (the distance between the two seals must be 690 mm). 2. Check the flow direction given on site. 3. By way of the screw connections, screw the filter to the flanges without any mechanical stress.
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Page 19: Start-Up
Start-up Start-up Starting up the product ► Carry out the following steps after installation and any maintenance. In order to drain the filter, a hose fitting with male thread must be mounted at the draining valve by the client on site (female thread of draining valve 1 inch). ►... -
Page 20: Handing Over The Product To The Owner/User
Start-up Handing over the product to the owner/user ► Explain to the owner/user how the product works. ► Use the manual to brief the owner/user and answer any questions. ► Inform the owner/user about the need for inspections and maintenance. ►... -
Page 21: Cleaning, Inspection, Maintenance
Cleaning, inspection, maintenance Cleaning, inspection, maintenance WARNING: Danger of contaminated drinking water if the work is not carried out properly. ● Risk of infectious diseases. ► Pay attention to hygiene when working on the product. Inspection and maintenance of a filter is prescribed in the DIN EN 806-5 standard. Regular maintenance ensures trouble-free and hygienic operation. -
Page 22: Inspection
Cleaning, inspection, maintenance Inspection According to DIN EN 806-5, the owner/user must inspect the filters every 2 months. To conduct an inspection, proceed as follows: 1. Check the installation for leaks. 2. Open several water withdrawal points (generate max. flow). 3. - Page 23 Cleaning, inspection, maintenance 6.4.1 Semi-annual maintenance Preparations for the replacement of the filter elements 1. Install a hose fitting with male thread at the draining valve on site. 2. Direct a waste water pipe towards the sewer. 3. Close shut-off valves 1 inlet and 2 outlet. 4.
- Page 24 Cleaning, inspection, maintenance 1. Loosen the nuts. 2. Remove the washers. 3. Remove the cover ring. 4. Remove the cover. 5. Flush the sunk dirt particles from the filter housing via the draining valve. » The filter is open and flushed. 24 | 40...
- Page 25 Cleaning, inspection, maintenance Hygienic replacement of the filter element 1. Unscrew the cap nut. 2. Remove the dirty filter element from the support mesh. 3. Dispose of the used filter element in accordance with local regulations. For hygienic reasons, the new filter element must not be touched with bare hands. 4.
- Page 26 Cleaning, inspection, maintenance 9. Put on the filter cover. 10. Put on the cover ring. 11. Evenly and gradually screw on the nuts with washers crosswise. » The cover is fully tightened. 12. Put the filter into operation – refer to chapter 5. »...
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Page 27: Consumables
Cleaning, inspection, maintenance 6.4.2 Annual maintenance Carrying out annual maintenance work requires specialist knowledge. This kind of maintenance work may only be carried out by Grünbeck's technical service/authorised service company or by specialist installers trained by Grünbeck. In addition to the semi-annual maintenance, the following work needs to be done: 1. -
Page 28: Troubleshooting
Troubleshooting Troubleshooting WARNING: Danger of contaminated drinking water due to stagnation. ● Risk of infectious diseases. ► Have malfunctions remedied immediately. ► If you cannot remedy malfunctions with the instructions given below, contact Grünbeck's technical service/authorised service company. ► Have your system data (refer to chapter 1.7) handy. Troubleshooting may only be carried out by a specialist installer. -
Page 29: Disposal
Disposal Disposal Comply with the applicable national regulations. Packaging Dispose of the packaging in an environmentally sound manner. Product If this symbol (crossed out waste bin) is on the product, this product is subject to the European Directive 2012/19/EU. This means that this product and the electrical and electronic components must not be disposed of as household waste. -
Page 30: Technical Specifications
Technical specifications Technical specifications Dimensions and weights GENO-fine filters FM/FM-WW/FM-KW Nominal connection diameter DN 150 DN 200 Total height [mm] 1190 Overall height above centre of connection [mm] Overall height lower edge of filter to centre of connection [mm] Installation length without counter-flanges [mm] acc. -
Page 31: Pressure Loss Curves
Technical specifications Pressure loss curves Item Designation Item Designation Pressure difference [bar] Flow rate [m 31 | 40... -
Page 32: Operation Log
Operation log Operation log Filters | GENO-fine filter__________________ Serial no.: _____________________________ 10.1 Start-up log Customer Name: Address: Installation/Accessories Floor drain available Safety device Operating values Water pressure at raw water inlet [bar] Water pressure downstream of pressure [bar] reducer Remarks Start-up Company: Service technician:... -
Page 33: Maintenance
Operation log 10.2 Maintenance Date Work performed Signature 33 | 40... - Page 34 Operation log Date Work performed Signature 34 | 40...
- Page 35 Operation log Date Work performed Signature 35 | 40...
- Page 36 Operation log Date Work performed Signature 36 | 40...
- Page 37 Notes Notes 37 | 40...
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Page 38: Index
Index Index Accessories ............... 12 Maintenance ..............22 Consumables ..............27 Pressure loss curves ............31 Hygienic replacement of the filter element ......25 Spare parts ............... 27 Start-up ................19 Inspection ................22 Installation of the filter in the pipe........18 Technical specifications ............ - Page 40 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1 89420 Hoechstaedt/Germany +49 9074 41-0 +49 9074 41-100 info@gruenbeck.com For more information go www.gruenbeck.com to www.gruenbeck.com...
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