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Summary of Contents for Grunbeck GENO-fine FME Series
- Page 1 We understand water. Filters | GENO-fine filters FME/FME-WW/FME-KW Operation manual...
- Page 2 General Contact Germany International Sales Phone +49 9074 41-145 Technical Service Phone +49 9074 41-333 Fax +49 9074 41-120 Availability Monday to Thursday 7:00 am - 6:00 pm Friday 7:00 am - 4:00 pm Copyright The manufacturer reserves the copyright to this operation manual. Without the written consent of Grünbeck Wasseraufbereitung GmbH, no part of this manual may be reproduced in any way, nor may any part be processed, duplicated or distributed using electronic systems.
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Page 3: Table Of Contents
Table of contents Table of contents About this manual ............. 4 Start-up ..............21 Other applicable documents ........4 Starting up the product ..........21 Target group .............. 4 Handing over the product to the owner/user ....22 Storage of documents ..........4 Symbols used ............ -
Page 4: About This Manual
About this manual About this manual Other applicable documents The following documents shall be deemed as applicable documents for the GENO-fine filters FME: ● The manuals of all accessories used. Target group This manual is intended for specialist installers and owners/users. Storage of documents Keep this manual and all other applicable documents, so that they are available when needed. -
Page 5: Typographical Conventions
About this manual Typographical conventions The following typographical conventions are used in this manual: Designation Depiction Instruction Action Single-step instruction or chronological sequence of actions does not matter Instruction 1. First action Multi-step instruction and chronological a first step sequence of actions is important b second step 2. -
Page 6: Type Plate
About this manual Type plate The type plate is located on the side of the inlet pipe (raw water inlet). Please specify the data shown on the type plate in order to speed up the processing of your inquiries or orders. ►... -
Page 7: Safety
Safety Safety WARNING: Contamination of drinking water due to improper handling. ● Risk of infectious diseases. ► Have the installation, start-up and annual maintenance carried out by specialist installers only. Safety measures ● Carefully read this manual before operating your product. ●... -
Page 8: Technical Safety Instructions
Safety Technical safety instructions This manual contains instructions that you must comply with for your own personal safety as well as to avoid damage to property. The instructions are highlighted by a warning triangle and have the following structure: CAUTION: Type and source of danger. ●... -
Page 9: Responsibilities Of The Owner/User
Safety ● Inform the owner/user about possible dangers that can arise during the operation of the product. ● Fill in the operation log (refer to chapter 10). Responsibilities of the owner/user Comply with the following instructions to ensure the proper and safe functioning of the product: ●... -
Page 10: Product Description
Product description Product description Intended use ● The GENO-fine filters FME are designed for the filtration of drinking and well water. ● The FME-WW filters are suitable for the filtration of process and boiler feed water - in partial flow only - and as warm water filters for water temperatures up to 90 ºC. ●... -
Page 11: Product Components
Product description Product components Item Designation Item Designation Bracket Deaerator Cover Clamp gasket Filter housing Plugs Flange Mini ball valve with handle Hose fitting Draining valve, angled (FME 100) 90° angle Double nipple Retaining plate Support mesh Filter elements Cap nut Filter element for FME KW (cooling water) Wing nut Pressure gauge for inlet pressure... -
Page 12: Functional Description
Product description Functional description The unfiltered drinking water flows into the filter from the inlet side and then passes through the filter elements to the pure water outlet. In the course of this process, foreign particles > 80 µm in size (standard), for FME-KW >... -
Page 13: Installation
Installation Installation The installation of a filter represents a major intervention into the drinking water system and may only be performed by a specialist installer. Installation in the drinking water system In accordance with DIN EN 806-2 and DIN EN 1717, the product is installed in the water pipe downstream of the water meter and upstream of distribution pipes or the systems to be protected. - Page 14 Installation Installation into systems It is possible to use the filter in the partial flow. Parallel piping Parallel piping of two GENO-fine filters for the filtration of process, boiler feed, cooling and air conditioning water in order to ensure an uninterrupted operation even during the replacement of filter elements.
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Page 15: Requirements Regarding The Installation Site
Installation Requirements regarding the installation site Observe local installation directives, general guidelines and technical specifications. ● The installation site must be frost-proof and ensure the filter's protection from chemicals, dyes, solvents, vapours and direct sunlight. ● The installation room must provide an adequately dimensioned floor drain. If no floor drain is available, an appropriate safety device must be installed in order to prevent water damage. -
Page 16: Checking The Scope Of Supply
Installation Checking the scope of supply Item Designation Item Designation GENO-fine filter with flange connection according to Pressure gauge DIN EN 1092-1 Operation manual Draining valve, angled (FME 100) Draining valve, straight (FME 50/65/80) Plugs Filter elements Deaerator Cover with wing nuts ►... -
Page 17: Installing The Product
Installation Installing the product The filter comes with loose parts. These individual parts must be installed on site properly and according to the area of application. ► Check the flow direction prior to assembling the individual parts. ► Install the individual parts in accordance with the direction of flow. NOTE: Seal loose parts during assembly. - Page 18 Installation 4.4.1 Installing the straight draining valve (FME 50 - 80) 1. Screw the hose fitting into the mini ball valve. 2. Install the mini ball valve at the filter connection. 3. Install the handle at the mini ball valve. 4.4.2 Installing the angled draining valve (FME 100) 1.
- Page 19 Installation 4.4.3 Installing the vent valve 1. Tightly screw the deaerator to the top of the cover. 4.4.4 Installing the pressure gauges/plugs 1. Tightly screw the pressure gauge to the front of the housing. 2. Tightly screw the plugs to the rear of the housing. 19 | 40...
- Page 20 Installation 4.4.5 Installing the filter in the pipe ► Remove the self-adhesive flange discs shortly before installing the filter in the pipe. 1. Prepare the pipe with flange connection according to DIN EN 1092-1 (the distance between the two gaskets must be 360 mm for filters FME 50 - 80 µm and 484 mm for filter FME 100).
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Page 21: Start-Up
Start-up Start-up Starting up the product ► Carry out the following steps after installation and any maintenance. In order to drain the filter, a ½" hose needs to be installed at the draining valve on site (hose fitting Ø 11 mm). ►... -
Page 22: Handing Over The Product To The Owner/User
Start-up Handing over the product to the owner/user ► Explain to the owner/user how the product works. ► Use the manual to brief the owner/user and answer any questions. ► Inform the owner/user about the need for inspections and maintenance. ►... -
Page 23: Cleaning, Inspection, Maintenance
Cleaning, inspection, maintenance Cleaning, inspection, maintenance WARNING: Danger of contaminated drinking water if the work is not carried out properly. ● Risk of infectious diseases. ► Pay attention to hygiene when working on the product. Inspection and maintenance of a filter is prescribed in the DIN EN 806-5 standard. Regular maintenance ensures trouble-free and hygienic operation. -
Page 24: Intervals
Cleaning, inspection, maintenance Intervals Task Interval Execution Inspection 2 months Visual/functional check, reading off the pressure Maintenance 6 months Replacing the filter elements Annually Checking the clamp gasket for wear and tear, checking for tight fit Maintenance 2 years Recommendation: replace the clamp gasket Inspection According to DIN EN 806-5, the owner/user must inspect the filters every 2 months. - Page 25 Cleaning, inspection, maintenance 6.4.1 Semi-annual maintenance Preparations for the replacement of the filter elements 1. Direct the waste water line towards the sewer. 2. Close shut-off valves 1 inlet and 2 outlet. 3. Open the deaerator. 4. Open the handle of the draining valve and allow the water to drain completely. »...
- Page 26 Cleaning, inspection, maintenance 5. Loosen the wing nuts. 6. Open the bracket. 7. Remove the cover. 8. Flush the sunk dirt particles from the filter housing via the draining valve. » The filter is open and flushed. 26 | 40...
- Page 27 Cleaning, inspection, maintenance Hygienic replacement of the filter elements 1. Unscrew the cap nut. 2. Remove the dirty filter element from the support mesh. 3. Dispose of the used filter element in accordance with local regulations. For hygienic reasons, the new filter element must not be touched with bare hands. 4.
- Page 28 Cleaning, inspection, maintenance 9. Put on the filter cover. 10. Install the bracket. 11. Tighten the wing nuts evenly. » The cover is fully tightened. 12. Put the filter into operation – refer to chapter 5. » The filter is ready to use. 28 | 40...
- Page 29 Cleaning, inspection, maintenance 6.4.2 Annual maintenance Carrying out annual maintenance work requires specialist knowledge. This kind of maintenance work may only be carried out by Grünbeck's technical service/authorised service company or by specialist installers trained by Grünbeck. In addition to the semi-annual maintenance, the following work needs to be done: 1.
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Page 30: Consumables
Cleaning, inspection, maintenance Consumables Designation Order no.: 80 µm filter element (2 pieces) 103 077 500 µm filter element (2 pieces) 103 111 Number of filter elements subject to size of filter. Spare parts For spare parts and consumables please contact your local Grünbeck representation which you may find on the internet at www.gruenbeck.com. -
Page 31: Troubleshooting
Troubleshooting Troubleshooting WARNING: Danger of contaminated drinking water due to stagnation. ● Risk of infectious diseases. ► Have malfunctions remedied immediately. ► If you cannot remedy malfunctions with the instructions given below, contact Grünbeck's technical service/authorised service company. ► Have your system data (refer to chapter 1.7) handy. Troubleshooting may only be carried out by a specialist installer. -
Page 32: Disposal
Disposal Disposal Comply with the applicable national regulations. Packaging Dispose of the packaging in an environmentally sound manner. Product If this symbol (crossed out waste bin) is on the product, this product is subject to the European Directive 2012/19/EU. This means that this product and the electrical and electronic components must not be disposed of as household waste. -
Page 33: Technical Specifications
Technical specifications Technical specifications GENO-fine filters Dimensions and weights FME/FME-WW/FME-KW Nominal connection diameter DN 50 DN 65 DN 80 DN 100 Total height [mm] Overall height above centre of [mm] connection Overall height lower edge of filter [mm] to centre of connection Installation length without [mm] counter flanges acc. -
Page 34: Pressure Loss Curves
Technical specifications Pressure loss curves Item Designation Item Designation Pressure difference [bar] Flow [m³/h] 34 | 40... -
Page 35: Operation Log
Operation log Operation log Filters | GENO-fine filter__________________ Serial no.: _____________________________ 10.1 Start-up log Customer Name: Address: Installation/Accessories Floor drain available Safety device Operating values Water pressure at raw water inlet [bar] Water pressure downstream of pressure [bar] reducer Remarks Start-up Company: Service technician:... -
Page 36: Maintenance
Operation log 10.2 Maintenance Date Work performed Signature 36 | 40... - Page 37 Operation log Date Work performed Signature 37 | 40...
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Page 38: Index
Index Index Accessories ............... 12 Maintenance ..............24 Consumables ..............30 Pressure loss curves ............34 Hygienic replacement of the filter elements ....... 27 Scope of supply ..............16 Spare parts ............... 30 Start-up ................21 Inspection ................24 Installation of the filter in the pipe ........20 Installing the product ............ - Page 40 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1 89420 Hoechstaedt/Germany +49 9074 41-0 +49 9074 41-100 info@gruenbeck.com For more information go www.gruenbeck.com to www.gruenbeck.com...
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