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Summary of Contents for Daewoo DDAE8000SE
- Page 1 DDAE8000SE Diesel generator USER'S MANUAL www.daewoopowerproducts.com Manufactured under license of Daewoo International Corporation, Korea...
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Page 2: Table Of Contents
INDEX 1. TECHNICAL SPECIFICATIONS AND DATA ..................3 2. OPERATING THE DIESEL GENERATOR....................3 3. MAINTENANCE ........................... 12 4. OVERHAULING AND TROUBLESHOOTING ..................16 5. PART LISTINGS ............................ 17 6. REMOTE CONTROL INSTRUCTIONS....................22 WARRANTY ............................... 23... - Page 3 The following manual is only a guide to assist you and is not a complete or comprehensive manual of ali aspects of maintaining and repairing your generator. The equipment you have purchas d is a complex piece of machinery. We recommend that you consult with a dealer if you have doubts or concerns as to your experience or ability to properly maintain or repair your equipment.
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Page 4: Technical Specifications And Data
1. TECHNICAL SPECIFICATIONS AND DATA Engine type: Single cylinder, Vertical, 4 Stroke, Direct injection, Air-cooled Displacement: 418 cc Max power: 5.5 kw Rated power: 5.0 kw Engine power: 10 hp / 3000 rpm Bore×stroke: 86×72 mm Fuel tank capacity: 15 L Fuel tank capacity: 1.65 L Compression ratio: 19:01 Starting system: Electric start... - Page 5 2-1.4 Electris shock and short circuits Never touch the generator if the generator is wet.Also never touch the generator if your hand is wet.Never operate your generator if the weather conditions call for any type of precipitation such as rain ,snow or fog .To prevent electrical shocks,the generator should be grounded. U se a lead to connect the grounding end of the generator to the grounding surface of choice.
- Page 6 Air filter element Do not wash the air filter. The element is made of dry material, which does not permit washing. When the output of the diesel engine is bad or the color of the exhaust gas is abnormal, replace the air filter element.
- Page 7 Although there is an alarm system to check for low oil pressure, it is always a good idea to check the amount of oil inside the engine. lf the oil level is low, fill it before starting the engine. A good time to drain the oil from the engine is when the diese! engine is still hot.
- Page 8 (2) After replacing the air filter element, replace the cover and tighten the butterfly nut firmly. 2-2.4 Checking the generator welder Before starting the generator,make sure the air switch is in the "off" position. Starting the generator with the switch in the "on" switch is very dangerous. The generator should be grounded in order to prevent electric shock.
- Page 9 (2) Loosen the outer cover bolt of the air filter and outer cover of the oíl nozzle, and then check the air filter. (3) Check the outer cover of the oil nozzle. Loosen the butterfly nut and open the outer cover. 2-3.3 Engine break in When you p urchase a brand new engine,the engine must be properly broken in.
- Page 10 (2) Tum the handle of the engine to the "RUN" position. (3) Pull the recoil starter handle out until you feel resistance. It will reset to its original position automatically. The handle should be reset into its recoil device slowly to prolong the life of the life of the engine starter.
- Page 11 NOTE: If you crank the starter to long, the battery may be drained too much to provide enough energy for proper engine ignition. Also, when the diesel engine is operating, let the key retain in the "ON" position. Check the height of the electrolytic solution in the battery once a month. lf the level of the liquid drops to low, fill it with distilled water until it reaches the high mark.
- Page 12 2-6.2 Output of electricity 1 . Raise the revolutions per minute (turn the speed handle to the max setting) of the generator to get the maximum power out of the generator. If not, the automatic voltage regulator device will excite and doing this for long periods of time will cause the capacitar to burn. 2.
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Page 13: Maintenance
NOTE: 1. If the speed handle is in the "Stop position and the engine is still running, turn the fuel switch to the "OFF" position or loosen the high pressure oil pipe nut. The engine could be stopped more than oneway other than the speed handle way. 2. - Page 14 Table 3-1. Ma intenance schedule fo r dies el generator set Note: "• "mark indicates that it needs special wrench, please contact with dealer. 3-1.1 Changing the engine oil (every 100 hours) Take the oil cover out. Take off the oil drain plug when the diese! engine is still hot. Be careful of hot oil and hot engine as you may get burned.
- Page 15 3-1.2 Replacing the oil filter 1. Replacing the oil filter every 6 months or 500 hours of operation. 3-1.3 Air filter maintenance schedule 1. Clean air-filter every 6 months or 500 hours of operation. 2. If necessary, exchange it. 3. Do not use detergent to clean air filter element. NOTE: start the engine without the air filter.
- Page 16 before filling, verify that the battery is not damaged in any way. Add distilled water to the battery when filling. Perform checks on the battery once a month. 3-2 Storing for long periods of time If your generator needs to be stored for long periods of time, the following preparations should be made.
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Page 17: Overhauling And Troubleshooting
4. OVERHAULING AND TROUBLESHOOTING 4-1 Overhauling and troubleshooting procedures lf cannot generate electricity still, please contact with dealer of our company or with our company directly. 4-2 Questions and Answers If you do not understand anything or have any questions, please feel free to contact your local dealer or with our company directly. -
Page 18: Part Listings
5. PART LISTINGS Overall view of engine generator assembly Number Part Description Quantity Series diesel engine Starter Motor Flywheel generator Bolt Voltage Regulator Battery Cable(red,black) Battery Oil level sensor Generator Output panel assembly Throttle cable Connector assembly Capacitor Bolt Voltage Regulator Bracket Bolt... - Page 19 Exploded view of frame assembly Number Part Description Quantity Muffler cover plate Muffler elbow Left outer cover Fuel gauge Fuel tank sleeve Main cover Door knob Right outer cover Output panel assembly Air cleaner cover Lower chassis Engine tray mounts Engine/Generator tray Wheels Battery...
- Page 20 Electric panel parts drawing Number Part Description Quantity Positive DC port Negative DC port Grounded bolt Bolt Large nut Bolt Boly Large nut Current adjusting switch 3 Prong socket Bolt Electric panel bolt Electric panel Starter switch Large nut...
- Page 21 Oil alert lamp Hour meter Hour meter bolts DC fuse Voltmeter 4 prong socket Breaker bracket Breaker Wiring hamess Electrical box Generator head assembly Number Part Description Quantity Front end cover Diode M4 x 8 Bolt Fan Blade Bearing Rotor Unit Center bolt Motor cover Stator...
- Page 22 Fuel system components Number Part Description Quantity Fuel Cap Seal Filtering cup M5 x 10 screw Fuel lever indicator M6 x 2 5 Bolt Large flat washer 6 Fuel tank lining Shock absorbing gasket Fuel tank M6 Nut O ring seal Fuel tank filter O ring gasket Fuel filter cover...
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Page 23: Remote Control Instructions
6. REMOTE CONTROL INSTRUCTIONS l. Basics 1). Be careful with the remote control and do not drop it as the remate control is a precision-fabricated device. 2). If you decide to use the remote control for starting, you cannot use the start switch on the generator, or else you may blow the fose out. -
Page 24: Warranty
WARRANTY CARD Product model Date of sale Company Serial number Client's signature Username The product is in good conditions and fully complete. Read and agree the terms of the warranty. GUARANTEE The warranty period starts from the date of sale of the products and covers 1 year for all power products. During the warranty period, free failures caused due to the use of poor-quality materials in the production and manufacturer workmanship admitted fault are removed. - Page 25 Manufactured under license of Daewoo International Corporation, Korea...
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