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Summary of Contents for Daewoo DDAE6000XE
- Page 1 DDAE6000XE Diesel generator USER'S MANUAL www.daewoopowerproducts.com Manufactured under license of Daewoo International Corporation, Korea...
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Page 2: Table Of Contents
INDEX 1. TECHNICAL SPECIFICATIONS AND DATA ..................3 2. OPERATING THE DIESEL GENERATOR....................4 3. MAINTENANCE ........................... 14 4. TROUBLESHOOTING ........................... 17 5. PART LISTINGS ............................ 18 6. REMOTE CONTROL INSTRUCTIONS....................23 WARRANTY ............................... 24... - Page 3 The following manual is only a guide to assist you and is not a complete or comprehensive manual of ali aspects of maintaining and repairing your generator. The equipment you have purchas d is a complex piece of machinery. We recommend that you consult with a dealer if you have doubts or concerns as to your experience or ability to properly maintain or repair your equipment.
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Page 4: Technical Specifications And Data
1. TECHNICAL SPECIFICATIONS AND DATA Engine Type: Single cylinder, Vertical, 4 Stroke, Direct injection, Air-cooled Displacement: 418 cc Max power: 5.5 kW Rated power: 5.0 kW Engine power: 10 hp / 3000 rpm Speed: 3000 rpm Bore×stroke: 86×72 mm Fuel tank capacity: 13.5 L Oil tank capacity: 1.65 L Compression ratio: 19:01 Starting system: Recoil + Electric Start... -
Page 5: Operating The Diesel Generator
2. OPERATING THE DIESEL GENERATOR 2-1 General main points of safety during operation of the generator set. In order to operate the generator set safely ,please follow all the instructions provided in this manual carefully . Doing so otherwise may lead to accidents and or equipment damage. 2-1.1 Fire prevention The proper fuel for the diesel generator set is light diesel fuel . - Page 6 protect your eyes,skin and clothing, wear protective gear when working with the battery. If you come in contact with the electrolytic liquid, wash it immediately with clean water. Also, if the elec- trolytic liquid comes in contact with your eyes, see a doctor immediately. 2-2 Preparation before operation 2-2.1 Fuel choices and fuel treatment Fuel tank...
- Page 7 2-2.2 Filling engine oil Pouring inlet of lubricating oil Put the generator set at level state, Fill the lubricating oil to it till the inlet. At the same time. Check the oil level with dipstick. It is neecessary only to insert the dipstick lightly. Caution: Don 't ratate the High limit (H) Low limit (H) Working temperature...
- Page 8 2-2.3 Check the air filter (1)Loosen the butterfly nut, take the cover of the air filter off and take the air filter element out. Do not use detergent to wash the air filter element. When the performance of the engine decreases or when the color of the exhaust gases is bad, exchange the filter element.Never start the engine without the air filter as foreign objects may enter the intake and damage the engine.
- Page 9 of the carbon brush at the slide rig is correct and the fixture is reliable with a good contact. According to the electric wiring diagram, check to see whether the connecting wire is correct and the connected place is firm. Use a 500 MΩ...
- Page 10 (3) Pull the recoil starter handle out until you feel resistance. lt will reset to its original position automatically. The handle should be reset into its recoil device slowly to prolong the life of the life of the engine starter. (4) In cold clima te, it is difficult to start the engine.
- Page 11 lf the leve] in the battery is too high, the liquid may flow out and end up on surrounding parts resul- ting in corrosion of these parts. Note: Avoid too much or to little of battery acid. Check and fill it once a month if necessary.
- Page 13 2-6 Proper operation of the generator set 2-6. 1 Operating the diesel engine 1. Pre-heat the diesel engine for 3 minutes under no load conditions. 2. Pirst check the height of the Iubricating oil l vel, if it is low, refill it. Our diese! engines are equi- pped with an alarm system that will notify you if the oil pressure is to low.
- Page 14 1 for technical specifications of what the generator can output. In order to reset the generator after overdrawn power, Jet it sit for severa} minutes. If the indication of the voltmeter is too high or too low, adjust the speed accordingly. If there are problems, stop the generator immediately and fix the issue.
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Page 15: Maintenance
NOTE: 1. If the speed handle is in the "Stop" position and the engine is switch running, tum the fuel sitch to the "OFF" position or loosen the high pressure oil pipe nut. The engine could be stopped more than one-way other than the speed handle way. 2. - Page 16 Table 3-1. Maintenance schedulefor diesel generator set. Note: "• "mark indicates that it needs special wrench, please contact with dealer. 3- l .1 Changing the engine oil (every 100 hours) Take the oil cover out.Remove the oil drain plug when the diesel engine is still hot. Be careful of hot oil and hot engine as you may get bumed.
- Page 17 Dipstick Oil drain bolt High-pressure fuel pipe bolt 3-1.2 Air filter maintenance schedule l. Clean air-filter every 6 months or 500 hours of operation. 2. lf necessary, exchange it. 3. Do not use detergent to clean air filter element. NOTE: Never start the engine without t he air filter. This can cause erious damage to the engine if foreign objects enter the intake system.
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Page 18: Troubleshooting
made. l. Start the diese} engine for 3 minutes then stop it. 2. When the engine is still hot, change the engine oil with new engine oil of the proper grade. 3. Pull the rubber plug out of the cylinder head cover and put 2CC of lubricating oil in it, then cover the plughole up again. -
Page 19: Part Listings
dealer or with our company directly. Below is a list of sorne information you should have ready before contacting your local dealer or us. 1. Model of diesel engine generator and engine model number. 2. State of residency 3. Number of hours of operating equipment along with the problem that occurred. 4. - Page 20 Exploded view of frame assembly Number Part Description Quantity Left frame Right frame Board connected Output panel bracket Back board Battery tray Axle Handrail Carrier frame Rubber mount Washer 10 Spring washer 10 Nut M10 Nut M6 Spring washer 6 Washer 6...
- Page 21 U bolt Nylon nut M8 Nylon washer 8 Hexagon socket head cap screw Hexagon socket head cap screw Nylon washer 6 Nylon nnut M6 Nylon nnut M6 Nylon washer 6 Hexagon socket head cap screw Bolt Washer 10 Spring washer 10 Nut M10 Hexagon socket head cap screw Spring washer 6...
- Page 22 Electric panel parts drawing Number Part Description Quantity Positive DC port Negative DC port Grounded bolt Bolt Large nut Bolt Bolt 3 Prong socket Current adjusting switch Bolt Electric panel bolt Electric panel Starter switch Large nut Oil alert lamp Hour meter Hour meter bolts DC fuse...
- Page 23 Electric panel parts drawing Number Part Description Quantity Front end cover Diode M4 x 8 Bolt Fan Blade Bearing Rotor Unit Center bolt Motor cover Stator Long bolt Capacitar Wiring Seat M 5 x 15 Bolt Stator Unit Dust Cover Fue/ system components Number Part Description...
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Page 24: Remote Control Instructions
M6 Nut O ring seal Fuel tank filter O ring gasket Fuel fil ter cover Cover Wing nut Fuel line Fuel inlet pipe High pressure fuel pump High pressure fuel pipe Fuel injector Overfill tube Fuel overfill pipe 6. REMOTE CONTROL INSTRUCTIONS l. -
Page 25: Warranty
WARRANTY CARD Product model Date of sale Company Serial number Client's signature Username The product is in good conditions and fully complete. Read and agree the terms of the warranty. GUARANTEE The warranty period starts from the date of sale of the products and covers 1 year for all power products. During the warranty period, free failures caused due to the use of poor-quality materials in the production and manufacturer workmanship admitted fault are removed. - Page 26 Manufactured under license of Daewoo International Corporation, Korea...
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