RadonAway AIRaider 321 Instruction & Installation Manual

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AIRaider
Instruction & Installation Manual
All Residential & Small System Models
IN063 Rev.E
3 Saber Way, Ward Hill, MA 01835 | radonaway.com

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Summary of Contents for RadonAway AIRaider 321

  • Page 1 AIRaider ™ Instruction & Installation Manual All Residential & Small System Models IN063 Rev.E 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 2 Figure 7 - P lumbing I nstallation 4 33-S N D S ystem..........................11 Figure 8 - Plumbing Installation 433-S50.............................12 Figure 9 - Wiring Diagram 321ND and 433ND 115V........................14 Figure 10 - Wiring Diagram 433-S50(X)ND and 321-S50X 115V (½HP Submersible Pump)............15 Figure 11 - Vent Line Connection................................17 Figure 12 - Vent Line Installation (2 inch)............................17 Figure 13 - Vent Line Installation (3 inch)............................18 Figure 14 - Air Filter....................................18 Figure 15 - Air Intake Connection.................................18 Figure 16 - Installed AIRaider (433-S50)..............................19 IN063 Rev.E Page 2 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 3: Pre-Installation

    TO THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. The AIRaider Systems are diffused bubble aeration systems for the removal of radon and other VOCs from residential and municipal water supplies. This installation/operation manual is designed to guide professionals through the safe and proper installation of the AIRaider Systems. Before beginning the installation of the AIRaider System, there are 5 items to be considered. They are: 1. Safety 2. Installation Site Requirements 3. Inspection of System Components 4. Necessity for Qualified Technicians 5. Knowledge of all Contaminants in the Water 1.1. Safety Matters Safety is the most important step in the installation process. Never perform any step of the installation that you are not qualified to perform (i.e. Electrical or plumbing hook up). It is important that you read through the entire manual prior to beginning the installation. When performing the installation, work slowly and deliberately. Follow all instructions carefully and never take shortcuts. Our team of technicians is available to answer your questions at 800-355-0901. WORK SAFELY! IN063 Rev.E Page 3 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 4: Water Flow Requirements

    Consult manufacturer if assistance is needed for system selection. 1.3. Unpacking and Locating System Components 1.3.1. Unpack All System Components Remove all packing material and discard appropriately away from the work area. 1.3.2. Locate All Components Check to ensure all components are intact and included in shipment.(See Figure 5 and 8) Included component list (may vary with order): • Tank Assembly with External Plumbing • Control Panel Wiring, Float Switches and Pressure Switch* • Submersible Pump** and Blower • Installation Kit – Manual, Vent Connection Coupling, ASV Overflow Control and Alarm System, etc. * Included on 321-S50X, 433-S50, and 433-S50X models. ** Mounted internally on 321-S50X, 433-S50 and 433-S50X Systems. IN063 Rev.E Page 4 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 5 FAILURE TO REMOVE OTHER CONTAMINANTS INCLUDING SEDIMENT CAN REDUCE SYSTEM EFFECTIVENESS AND MAY RESULT IN SYSTEM DAMAGE , COMPONENT MALFUNCTION, PROPERTY DAMAGE, AND PERSONAL INJURY. IN063 Rev.E Page 5 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 6 • Motorized Ball Valve (Factory Installed on AIRaider) • Control Unit • Water Sensor Pad • Power Adapter • Control Harness • Mounting Hardware • Installation Instructions Figure 1 Figure 2 ASV System - Installed ASV System Components 1.6.1. Remove the ASV system's control panel, water sensor, control harness, and power adapter. Determine a suitable mounting location for the control panel and water sensor in relation to the planned location of the AIRaider unit, keeping mind of the length of the control harness and power adapter wiring. IN063 Rev.E Page 6 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 7 7. Remote Air Intake Installation 8. System Start-up 9. System Check SAFETY TIP: Do Not undertake any step for which you are Not Qualified. 433-S50 433 & 433-1 Figure 3 a,b,c Typical System (Repressurization Systems not shown, sold separately on 321, 433 and 433-1) IN063 Rev.E Page 7 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 8: System Location

    Do not mount pump lower than shown as removal of the pump for service may result in tank contents siphoning out onto the floor! IN063 Rev.E Page 8 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 9 Gauge with with ¼” x ⅜” FNPT Reducer to the pipe nipple (Figure 5). 3. Sit the pump onto the mounting bracket and connect pump inlet to system outlet. The system outlet is provided with a ¾” Sharkbite Connection suitable for ¾” Nominal Copper Tube or Pex Tube; insertion length into Sharkbite Fitting is 1”. Additional fittings will be required to connect the tube to the 1” MNPT threaded connection on the pump used. Cut the tubing to Figure 5 the length required to align the pump base with Pump and Bypass Assembly the mounting holes in the pump mounting bracket. Bolt the pump to the mounting bracket. 4. With the System located as desired, install the pipe/tube from the pump discharge to the desired location of supply to house. At the house end a tee is required to accommodate supply to house and to System Bypass Connection. Fittings will be required to connect to the 1” MNPT threaded connection on the pump. Fittings required may vary with pump used. The optional Bladder Tank has a ¾” MNPT threaded connection. A tee will be required if the bladder tank is installed, otherwise an elbow may be used at the same location. To facilitate removal of pump for service, a quick disconnect (sharkbite as illustrated, or pipe union) is recommended on the pump side of the required System Outlet Valve (normally open ball valve). IN063 Rev.E Page 9 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 10 Tube or Pex Tube, insertion length into Sharkbite Fitting is 1”. A System Inlet Valve (normally open ball valve) is required between the tee and Sharkbite Elbow. NOTE: A System Inlet Valve (normally open ball valve) is required between the tee and Sharkbite Elbow. 6. Install the pipe/tube between the tees at the desired locations of the supply to house and the supply from well. A System Bypass Valve (Normally Closed Ball Valve) is required between the tees. Figure 6 Installed 433 ND System IN063 Rev.E Page 10 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 11 NOTE: A Bladder Tank with a minimum capacity of 5 gallons is required for 433-S50 Systems (20 gal/min. for 433-S50X). WARNING: Bladder Tank must be supported by hanger attached to wall or joist. 5. On S50X models, make sure the Bypass valve is open and Inlet and Outlet Valves are closed; slowly open the water main valve and check for leaks. On non-S50X models, make sure the system inlet valve installed prior to the AIRaider elbow is closed; slowly open the water main valve and check for leaks. 6. Slowly change bypass to the “service” configuration, Bypass valve closed, inlet and outlet valves open. Prime jet pump as per Manufacturer’s Instructions (enclosed with pump) if not previously primed. Note that integral pump on 321-S50 and 433-S50 systems will self-prime when the system tank is filled. IN063 Rev.E Page 11 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 12 INSTALLATION INSTRUCTIONS Figure 8 Plumbing Installation 433-S50X IN063 Rev.E Page 12 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 13: Electrical Hook-Up

    (20 Amp 110-120VAC) from a locally mounted junction box that also contains a receptacle for the ASV control power. Follow all code requirements regarding wire and circuit breaker size. IN063 Rev.E Page 13 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 14 INSTALLATION INSTRUCTIONS 321ND and 433ND 115V - 1Ph-60Hz Power Supply Figure 9 Wiring Diagram 321ND and 433ND 115V - 1Ph-60Hz Power Supply IN063 Rev.E Page 14 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 15 INSTALLATION INSTRUCTIONS 433-S50(X)ND and 321-S50X with ½HP Submersible Pump 115V-1PH-60Hz Power Supply Figure 10 Wiring Diagram 433-S50(X)ND and 321-S50X 115V with ½HP Submersible Pump 115V - 1PH-60Hz Power Supply IN063 Rev.E Page 15 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 16: Installation Instructions

    7. The ASV is capable of being operated directly from the Control Panel by pressing either the Open or Close buttons. There is also a Mute button which silences the audible alarm sounding when a leak has been detected. NOTE: The ASV must be in the Open state for normal AIRaider system operation. IN063 Rev.E Page 16 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 17: Vent Line Installation

    Note: When “Freeze Up” is posssible, a minimum pipe diameter of 3” is recommended (See Figure 13, p. 18). 4. The vent line must be pitched back toward the system to prevent condensation build up. Figure 12 Vent Line Connection (2 Inch) IN063 Rev.E Page 17 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 18 Do not locate the air intake in the vicinity of vents from furnaces, barbecue grills, etc. Figure 15 Note: In-Line Air Filters are also available from the Manufacturer. Air Intake Connection IN063 Rev.E Page 18 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 19: System Start-Up

    Continuous operation of the pump when there is no water demand will overheat the system causing the thermal overload to trip and consequent pump shut down. IN063 Rev.E Page 19 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 20: System Check

    2.9. System Check 1. Run the system through a couple of cycles to ensure all components are working properly. 2. The blower timer is preset for 5 minutes delay. After the solenoid valves shut, check that the blower continues running for the preset number of minutes delay. 3. Open the tank and check the system. a. Remove the tank lid. b. Lower the water level in the tank by opening a bath tub tap, or similar, within the residence. The floats will fall with the water level. The minimum water level is reached when the lower float drops (except on 433-S50 & 433-S50X systems where minimum water level occurs when the middle float drops). There will be an audible click and the solenoid will open allowing the tank to start filling; the blower should also start running. The water level must rise regardless of how many taps are open within the residence. c. While the tank is filling, lift the lower float (middle float on 433-S50 & 433-S50X), water in flow should stop and the blower will remain running (until the end of the preset delay). Release the lower float. d.While the tank is still filling lift the upper float; water in flow should stop and the blower will remain running. Release the upper float. Pushing down the lower float on 433-S50 and 433-S50X Systems will shut off the pump. e. Remember to shut off any open taps within the residence. 4. Replace the lid and secure with the fasteners provided. With the System running check the lid for air leaks between lid gasket and tank. If leaks occur the fasteners should be tightened until leaks are eliminated. 5. Make sure you have properly labeled the system with the necessary installer information (i.e. company name, phone number, date installed, etc.) and you have left all system information with the home owner. 6. The AIRaider System is now operational. IN063 Rev.E Page 20 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 21 • Check and clean inlet screen on pump, if applicable. • Using a wet/dry vac, clean sediment from bottom of aeration tank if necessary. • Clean (if necessary) tank and diffusers of all mineral buildup. • Chlorinate tank and lines by pouring ¼ cup of chlorine into the first aeration chamber. • Check all control panel connections and electrical components (blower, pump, timer, fuses, etc.) for proper operation. • Check float switches for proper operation. • Inspect vent line for possible obstructions. • Run system through two cycles to ensure good working order. IN063 Rev.E Page 21 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 22: Maintenance

    AIRaider. • Check and clean inlet screen on pump, if applicable. • Using a wet/dry vac, clean sediment from bottom of aeration tank if necessary. • Clean (if necessary) tank and diffusers of all mineral build up. • Chlorinate tank and lines by pouring ¼ cup of chlorine into the first aeration chamber. • Check all control panel connections and electrical components (blower, pump, timer, fuses, etc.) for proper operation. • Check float switches for proper operation. • Inspect vent line for possible obstructions. • Run system through two cycles to ensure good working order. 4.3 Recommended Additional Service* • Perform Water Test. • Every 3-5 years, replace the solenoid valves. * During Annual Service IN063 Rev.E Page 22 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 23: Troubleshooting

    Pressure in tank is less than 40 PSI • Check bladder tank. • Replace jet pump and/or bladder tank as necessary. • Clear sediment strainers on faucets. Low water flow at faucets • Clear pump inlet screen/water injector. • Replace pump if necessary. Loud banging when solenoids shut • Install water hammer suppressor or loop of flexible hose in pump inlet line. • Shorten the length of pipe between the well pressure tank and the system. Solenoids chatter when closing • Check On/Off float for proper operation. Replace if necessary. • Check fuses in control panel. Blower not running • Replace timer if necessary. • Replace blower if necessary. • Check On/Off float for proper operation. Blower does not stop running • Check Timer Settings. • Replace Timer Relay if necessary. Pump is short cycling • Bladder tank may be ruptured. Replace if necessary. • Check pressure switch on pump for proper operation. Pump won't shut off • Call for support. IN063 Rev.E Page 23 of 26 3 Saber Way, Ward Hill, MA 01835 | radonaway.com...
  • Page 24: Limited Warranty

    Limited Warranty RadonAway® warrants that the AIRaider will be free from defects in materials and workmanship for a period of 12 months from the date of purchase or 18 months from the date of manufacture, whichever is sooner (the “Warranty Term”).
  • Page 25 3 SaberWay Ward Hill, MA 01835 Phone: (800) 355-0901 Fax: (978) 521-3964 E-mail: sales@spruce.com...

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