Strobel 560-11 Series Mechanic's Instructions
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Strobel 560-11 Series Mechanic's Instructions

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For the professional user
Für den professionellen Anwender
Mechanic's Instructions
Mechanikeranleitung
Class:
Klasse:
Model:
Ausführung:
Dated:
Stand:
560-11
6
S p e z i a l m a s c h i n e n G m b H

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  • Page 1 For the professional user Mechanic‘s Instructions Für den professionellen Anwender Mechanikeranleitung Class: 560-11 Klasse: Model: Ausführung: Dated: Stand: S p e z i a l m a s c h i n e n G m b H...
  • Page 2 The sign of quality ou find the Strobel trademark on every Strobel machine leaving our works. And with good reason. This symbol is a guarantee of the high quality of our products. Quality which creates trust – trust in our technology, our service and, not least of all, in our good name.
  • Page 3 We wish you lots of success in your work with your new Strobel machine. S p e z i a l m a s c h i n e n G m b H...

  • Page 5: Table Of Contents

    Mechanic’s instructions STROBEL series 560-11 C o n t e n t s General notes on safety ......................5 General .............................7 Operating instructions ....................7 Class description, serial number and initial basis for description .......7 Range of application and intended use ...............7 Power supply ........................7...
  • Page 6 Thread take-up ......................20 3.5.1 Thread take-up movement (Fig. 8).............. 20 3.5.2 Upper thread tension (Fig. 9) ..............21 3.5.3 Lower thread tension (Fig. 9) ..............21 3.5.4 Setting the thread wiper (Fig. 10) ............... 22 Plunger ........................23 3.6.1 Removing and remounting the plunger (Fig.
  • Page 7 Connecting cables ........................41 Connecting cable 296.0662 ..................41 Extension cable 296.0643..................41 Extension cable 296.0644..................41 Circuit diagram ........................42 Mains connection plan - with/without sewing light ..........42 Mains facility connection plan - with/without sewing light ........43 Electrical connection diagram ...................
  • Page 8 MA_560-11_A6_230321_en.doc...

  • Page 9: General Notes On Safety

    General notes on safety Manuals and additional information can be found on the STROBEL website at: http://www.strobel.biz Every person in charge of setting up, operating, servicing and repairing the machine must first read and understand the operating instructions and particularly the safety instructions before starting up the machine.
  • Page 10 It is essential that you observe and follow these instructions as well as the generally valid safety regulations. Warning instructions given in the operating instructions that pertain to especially dangerous parts of the machine must be indicated at these positions using a safety symbol.

  • Page 11: General

    General Operating instructions Any person involved in the installation, operation, maintenance and repair of the machine must have read and understood the operating instructions and mainly the safety instructions before starting the machine. Class description, serial number and initial basis for description For side-referenced descriptions, the operating side of the machine is the starting base.

  • Page 12: Mains Connection Of The Machine

    Mains connection of the machine 2.5.1 Mains structure C A U T I O N ! The sewing drive may only be connected to an earthed alternating voltage mains, i.e. with an earth conductor system! The sewing drive or sewing machine may only be operated with an earth conductor at a functioning earth conductor system that complies with all local provisions and regulations.

  • Page 13: Mains Connection

    2.5.3 Mains connection C A U T I O N ! The sewing machine must be connected to the mains power supply with a plug connection (power plug)! A permanent connection is not permitted. C A U T I O N ! The safety instructions in Chapter 1 must be observed when connecting and laying the connection cables.

  • Page 14: Technical Data

    Technical Data Empfohlene Nennstichzahl / 1200 min-1 Recommended rated speed Stichzahl je Riegel / stitches per tack 6 - 14 Auslieferzustand 8 Stiche pro Riegel / delivery condition 8 stitches per tack Stichplattenöffnung / stitch plate opening 8,0 mm 4,5 mm optional 6,0 mm optional 10,0 mm optional Zusatzausstattung für Schulterpolster,...
  • Page 15 Technischer Auslieferzustand / delivery condition: Anzahl der Riegelstiche / number of stitches 6, 8, 10, 12, 14 Motor-Leistung min. / min. motor power 550 W Zahnriemenscheibe Maschine / Z = 38 toothed belt pulley/machine Zahnriemenprofil / toothed belt profile HTD 5M-9 Stichart / stitch type Einfaden-Blindstich- Punktriegel Typ 101 single thread blind stitch spot tacking type 101...

  • Page 16: Summary Of Setting Instructions

    Summary of setting instructions Theoretic needle radius 43.6 mm Needle glide plate 43.59 -0.04 mm Stitch plate radius 43.67 +0.03 mm 0.7 – 2.0 mm Stitch width factory setting 1.2 mm Loop stroke (left hand needle penetration) 2.5 mm Needle stroke, Needle eye to looper point 1 ±0.2 mm (left hand needle penetration) Distance between looper point and needle...

  • Page 17: Instructions For Repair And Settings

    Instructions for repair and settings C A U T I O N ! Danger of injury! Observe safety and operating instructions before realizing any maintenance and repair works. Failure to do so may result in heavy bodily injuries. Mounting the stitch plate A T T E N T I O N ! Switch off machine electrically! 3.1.1...

  • Page 18: Setting The Stitch Plate (Fig. 1 And Fig. 2)

    Fig. 1 3.1.3 Setting the stitch plate (Fig. 1 and Fig. 2) The theoretic needle radius of 43.6 mm should be by 0.01 - 0.04 mm smaller at the needle glide plate; i.e. a checked needle is lifted by 0.01 - 0.04 mm. Control by means of a dial gauge. If this setting is correct, there should be a distance of 0.03 - 0.06 mm between needle and stitch plate radius.

  • Page 19: Setting The Needle (Fig. 1)

    Fig. 2 3.1.4 Setting the needle (Fig. 1) In lateral direction a needle No. 90/14 is set in a way that at the left hand needle penetration there is a distance of 0.15 - 0.2 mm between the left hand needle side and the stitch plate groove.

  • Page 20: Setting The Needle Lever

    Setting the needle lever A T T E N T I O N ! Switch off machine electrically! 3.2.1 Lateral setting of needle lever (Fig. 3 and Fig. 4) Control cam (1) is set in a way that the needle lever being in its lowest position (lower dead point) the radius corresponding to the needle penetration (right hand needle penetration small radius, left hand needle penetration large radius), stands exactly under roll (2).

  • Page 21: Setting Of The Needle Lever In Relation To The Thread Take-Up (Fig. 5)

    3.2.2 Setting of the needle lever in relation to the thread take-up (Fig. 5) By turning eccentric disc (1) on shaft (2) the movement of the needle lever is set in a way that needle lever and thread take up move downwards simultaneously. Then drill first borehole in sense of rotation, screw in threaded pin and check loop stroke (see point “3.3 Loop stroke“).

  • Page 22: Loop Stroke

    Fig. 6 Loop stroke Loop stroke is the needle course from its lowest position to the point where the looper point stands above the needle centre. 3.3.1 Setting the loop stroke (Fig. 5) A T T E N T I O N ! Switch off machine electrically! In the factory a loop stroke of 2.5 mm at the left hand needle penetration is set, i.e.

  • Page 23: Looper

    Looper 3.4.1 Removing and remounting the looper (Fig. 7) A T T E N T I O N ! Switch off machine electrically! Remove the stitch plate, loosen threaded pin (1) in the looper shaft and remove the looper downwards. When remounting the looper make sure that the threaded pin presses against the surface of the looper’s shaft nose which fixes the looper in correct position.

  • Page 24: Thread Take-Up

    Thread take-up During the upwards movement the thread take-up pulls the thread and tightens the loop coming off the looper back. At the same time it feeds a new piece of thread. 3.5.1 Thread take-up movement (Fig. 8) A T T E N T I O N ! Switch off machine electrically! Thread take-up and needle lever should start their downwards movement simultaneously.

  • Page 25: Upper Thread Tension (Fig. 9)

    3.5.2 Upper thread tension (Fig. 9) The upper thread tension mainly regulates the seam appearance. Depending on the material these value have to be modified to obtain an optimum seam appearance. 3.5.3 Lower thread tension (Fig. 9) The lower thread tension regulates the length of the initial thread. →...

  • Page 26: Setting The Thread Wiper (Fig. 10)

    3.5.4 Setting the thread wiper (Fig. 10) A T T E N T I O N ! Switch off machine electrically! In the lower Stop position the distance between stitch plate and thread wiper should be 0.5 mm. The upper end is by loosening the nut (1) and turn the eccentric bolt (2) set. Adjust the eccentric bolt so that the left needle entry of the thread puller has 1 mm from the needle lever (3).

  • Page 27: Plunger

    Plunger The plunger presses the material upwards into the stitch plate opening to enable the needle to penetrate the material. At plunger zero-point (plunger value “0” / plunger is at its top-most position) the needle is lifted 0.1 – 0.2 mm from the plunger. For the setting refer to Point “3.6.2 Mounting and setting the plunger drive (Fig.

  • Page 28: Mounting And Setting The Plunger Drive (Fig. 11, Fig. 12, Fig. 13 And Fig. 14)

    3.6.2 Mounting and setting the plunger drive (Fig. 11, Fig. 12, Fig. 13 and Fig. 14) A T T E N T I O N ! Switch off machine electrically! With repair or replacement, e.g. of the swivel drive, the plunger drive must be newly mounted and set.
  • Page 29 Loosen screw (1) slightly in lever (2) and beat the lever upwards until the plunger lifts the needle by 0.1 - 0.2 mm; tighten well screw (1). (Fig. 14) A T T E N T I O N ! Make sure that lever (2) is in axial position. (Fig. 14) Finally fix set collar (3) to lever (2).
  • Page 30 Fig. 14 MA_560-11_A6_230321_en.doc...

  • Page 31: Setting The Digital Stitch Depth Display (Fig. 13 And Fig. 15)

    3.6.3 Setting the digital stitch depth display (Fig. 13 and Fig. 15) A T T E N T I O N ! Switch off machine electrically! The digital stitch depth display is available as optional extra and can also be mounted to machines already in use.

  • Page 32: Plunger Plate

    Plunger plate The lifting closed being the spring-loaded plunger plate presses the material to the stitch plate around the area of needle penetration. 3.7.1 Setting the plunger plate (Fig. 11) A T T E N T I O N ! Switch off machine electrically! The plunger being in its basic position set collar (2) should be fixed approx.

  • Page 33: Connection Of Machine Components

    Connection of machine components 3.9.1 General notes C A U T I O N ! Before plugging in or pulling a connector plug, it is necessary to switch off the drive with the S1 power switch and to disconnect the power plug. C A U T I O N ! The safety instructions in Chapter 1 must be observed when selecting an assembly location, and when laying the connection...

  • Page 34: Control Sockets Sewing Drive (Ab620A)

    3.9.2 Control sockets sewing drive (AB620A) Fig. 17 Motor sensors connection Motor supply connection Set-point adjuster connection Operating controls B776 V810 connection Sewing machine connection 3.9.3 Motor sewing drive (DC1200) connection cables Fig. 18 Cable 1 for motor supply Cable 2 for motor sensors MA_560-11_A6_230321_en.doc...

  • Page 35: Sewing Lamp

    3.10 Sewing lamp 3.10.1 General notes C A U T I O N ! Switch off the machine electrically! If you switch off the control, the sewing light will light up at least 10 minutes further. Fig. 19 MA_560-11_A6_230321_en.doc...
  • Page 36 Fig. 20 MA_560-11_A6_230321_en.doc...

  • Page 37: Programming At The Technician Level

    3.11 Programming at the technician level 3.11.1 General The parameter values can be changed at the technician level only when a code number has been entered. Code number at the technician level => 1907 Parameter values changed at the technician level are saved immediately upon exiting the programming level.
  • Page 38 Press “+/-” button; in this case the “+” button. Press “>>” button. Numerical value of the digit is changed: Second digit blinks: Press “+/-” button; in this case the “-” button. Press “>>” button. Numerical value of the digit is changed: Third digit blinks: Press “>>”...

  • Page 39: Calling Up And Changing Parameters Directly

    3.11.3 Calling up and changing parameters directly Using the example of the F-118 parameter whose value is changed from 1600 to 1400. Press “+/-” (in this case, “+”) to select After entering the code number. First parameter is displayed: parameter until F-118 appears: Press the “E”...

  • Page 40: Setting The Reference And Cutting Position

    3.12 Setting the reference and cutting position C A U T I O N ! Danger of injury! Danger of pulling in parts of clothing and of hair and danger of crushing fingers and stitching fingers with needles! When checking positions with switched-on machine keep fingers and hands away from moving parts.

  • Page 41: Setting The Reference Position

    3.12.1 Setting the reference position After entering the code number "1907" for the technician level: Select parameter F-170 Display shows: F-170 Press the "E" key Sr1[°] Press the">>" key PoS0 I_I Turn the handwheel in the direction of machine rotation until the revolving symbol disappears from the display, then turn the handwheel further until the needle point in the downward movement of the right stitch is flush with the inner edge of the needle glide plate.

  • Page 42: Setting The Cutting Position

    3.13.1 Setting the cutting position After entering the code number "1907" for the technician level: Position 2 is the cutting position and has been set using the sewing machine as follows (Fig. 21): Position 2: P2E = 271 P2A = 296 (271 + 25). This results in the following for position 1 Position 1: P1E = 11 P1A = 36 (11 + 25)

  • Page 43: Fault Messages

    3.14 Fault messages 3.14.1 General information On the V810 On the control operating Description control Pedal is not in pedal position “0” when the InF A1 machine is switched on. -StoP- Run inhibition active. InF A3 Reference position not set. 3.14.2 Programming functions and values (parameters) On the V810 On the control...

  • Page 44: Hardware Fault

    3.14.4 Hardware fault On the V810 On the control operating Description control InF H1 Commutation transmitter in-line or converter faulty. InF H2 Defective processor. MA_560-11_A6_230321_en.doc...

  • Page 45: Connecting Cables

    Connecting cables Connecting cable 296.0662 Extension cable 296.0643 Extension cable 296.0644 MA_560-11_A6_230321_en.doc...

  • Page 46: Circuit Diagram

    Circuit diagram Mains connection plan - with/without sewing light MA_560-11_A6_230321_en.doc...

  • Page 47: Mains Facility Connection Plan - With/Without Sewing Light

    Mains facility connection plan - with/without sewing light MA_560-11_A6_230321_en.doc...

  • Page 48: Electrical Connection Diagram

    Electrical connection diagram Control box Efka drive (1) Nominal voltage 24V, idle voltage max. 30V Designation Designation Colour code (ST2 (ST2) Strobel operating manual Efka operating manual 37 pin connection Sub-D cable Lifting (LÜ) Lifting (LÜ) white brown Thread wiper...

  • Page 49: Electrical Connection Diagram

    Electrical connection diagram MA_560-11_A6_230321_en.doc...

  • Page 50: Pneumatic Circuit Diagram

    Pneumatic circuit diagram MA_560-11_A6_230321_en.doc...

  • Page 51: Pneumatic Construction Circuit Diagram

    Pneumatic construction circuit diagram MA_560-11_A6_230321_en.doc...

  • Page 52: Electrical Connection Diagram - Digital Display

    Electrical connection diagram – Digital display MA_560-11_A6_230321_en.doc...

  • Page 53: Switchable Functions

    Switchable Functions DC1200-AB620A Machine class Explanation: 0 = Off 1 = On F-290 Mode Plug-in strip number for F-291 V810 operating control Button "1" Number of tack stitches Button "4" Pedal step sewing start Stand: 15.03.2023 MA_560-11_A6_230321_en.doc...

  • Page 54: Parameterliste

    Parameterliste DC1200-AB620A Machine classe F-290 Mode Plug-in strip number for F-291 V810 operating control F-110 Positioning speed n1 min-1 0400 F-118 Machine speed min-1 1600 1800 F-153 Holding force during machine standstill F-202 Starting delay after the lifting signal switches off Braking effect when changing F-208 the set point >= 5 steps...
  • Page 55 Und wir können noch mehr für Sie tun! Unser Lieferprogramm bietet für jede Branche und jegliche Anforderung genau die richtige Problemlösung. And we can do a lot more for you! Our range offers the correct problem solution for every branch and for all requirements. Für die Polster- Für die Bekleidungs- Für die Schuh-...
  • Page 56 Then phone, write or simply come and see us. You can have further information about our products at any time, or experience the Strobel machines live in our show room. We’re looking forward to meeting you! S p e z i a l m a s c h i n e n G m b H...

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