Component Replacement And Adjustment Procedure - Sharp R-995J Service Manual

R-995J

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
1. Disconnect the oven from power supply.
2. Make sure that a definite" click" can be heard when the
microwave oven door is unlatched. (Hold the door in a
closed position with one hand, then push the door open
button with the other, this causes the latch leads to rise, it is
then possible to hear a "click' as the door switches operate.)
3. Visually check the door and cavity face plate for damage
(dents, cracks, signs of arcing etc.).
Carry out any remedial work that is necessary before
operating the oven.
Do not operate the oven if any of the following conditions exist;
1. Door does not close firmly.
Please refer to 'OVEN PARTS, CABINET PARTS, DOOR PARTS', when carrying out any of the following removal
procedures:
To prevent an electric shock, take the following
manners.
1. Before wiring,
1) Disconnect the power supply.
2) Open the door and wedge the door open.
3) Discharge the high voltage capacitor and wait for
60 seconds.
2. Don't let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High voltage
capacitor and High voltage rectifier assembly.
2) Hot parts:
Convection heater, Oven lamp, Magnetron, High
voltage transformer and Oven cavity.
To remove the outer case, proceed as follows.
1. Disconnect oven from power supply.
2. Open the oven door and wedge it open.
3. Remove the screws from rear and along the side edge
of case.
4. Slide the entire case back about 1 inch (3cm) to free it
from retaining clips on the cavity face plate.
5. Lift the entire case from the oven.
REMOVAL
1. CARRY OUT 3D CHECKS
2. Disconnect the wire leads from power transformer
3. Disconnect the leads from magnetron filament.
4. Disconnect the leads of the power transformer from
high voltage capacitor.
5. Disconnect the leads of the power transformer from
high voltage wire A.
6. Remove the two (2) screws and one (1) washer holding
the transformer to bottom plate.
7 .Remove the transformer.
WARNING FOR WIRING
OUTER CASE REMOVAL
POWER TRANSFORMER REPLACEMENT
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal or damaged.
4. The door is bent or warped.
5. There are defective parts in the door interlock system.
6. There are defective parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
3) Sharp edge:
Bottom plate, Oven cavity, Weveguide flange,
Chassis support and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch, Switch lever, Open
button, Convection motor, Convection fan,
Convection fan belt,Pulley, Turntable motor,
Damper motor, Damper door assembly.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector certainly until its pin
is locked. And make sure that the wire leads should
not come off even if the wire leads is pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.
6. Discharge the H.V. capacitor before carring out any
further work.
7. Do not operate the oven with the outer case removed.
N.B.; Step1, 2 and 6 from the basis of the 3D checks.
CAUTION: DISCHARGE HIGH VOLTAGE CAPACITOR
BEFORE TOUCHING ANY OVEN COMPO-
NENTS OR WIRING.
RE-INSTALL
1. Rest the transformer on the base plate with its primary
terminals toward rear cabinet.
2. Insert the two edges of the transformer into two metal
tabs of the base plate.
3. Make sure the transformer is mounted correctly to the
corners underneath those tabs.
4. After re-installing the transformer, secure the
transformer with two screws to the base cabinet, one is
with outer-tooth washer and the other is without outer-
tooth washer.
5. Re-connect the wire leads (primary and high voltage)
and high voltage lead to the transformer and filament
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