Grunbeck MB9 Operation Manual
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Grunbeck MB9 Operation Manual

Mixed bed cartridge
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We understand water.
Mixed bed cartridge | desaliQ:MB9/MB5
Operation manual

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Summary of Contents for Grunbeck MB9

  • Page 1 We understand water. Mixed bed cartridge | desaliQ:MB9/MB5 Operation manual...
  • Page 2 General Contact Germany International Sales Phone +49 9074 41-145 Technical Service Phone +49 9074 41-333 Fax +49 9074 41-120 Availability Monday to Thursday 7:00 am - 6:00 pm Friday 7:00 am - 4:00 pm We reserve the right to technical modifications. ©...

  • Page 3: Table Of Contents

    Transport/Set-up ............17 11.2 Disposal ..............40 Storage ..............17 Technical specifications .........41 Installation ............... 18 12.1 desaliQ:MB9 .............41 Requirements for the installation site ....... 20 12.2 desaliQ:MB5 .............43 Checking the scope of supply ........20 Installing the product ..........21 Operation log ............45...

  • Page 4: Introduction

    Illustrations in this manual are for basic understanding and can differ from the actual design. Validity of the manual This manual applies to the products below : ● Mixed bed cartridge desaliQ:MB9 ● Mixed bed cartridge desaliQ:MB5 Other applicable documents ●...
  • Page 5 Introduction desaliQ:MB5 desaliQ:MB9 Designation Designation Obey the operation manual Number of resin bags Disposal information Filling volume of mixed bed resin Nominal connection diameter Product designation Operating pressure QR code Nominal flow Data matrix code Ambient temperature Order no. Water temperature Serial no.

  • Page 6: Symbols Used

    Introduction Symbols used Symbol Meaning Danger and risk Important information or requirement Useful information or tip Written documentation required Reference to further documents Work that must be carried out by qualified specialists only Work that must be carried out by qualified electricians only Work that must be carried out by technical service personnel only 6 | 52...

  • Page 7: Depiction Of Warnings

    Introduction Depiction of warnings This manual contains information and instructions that you must obey for your personal safety. The information and instructions are highlighted by a warning symbol and are struc- tured as shown below: 1.5.1.2 SIGNAL WORD 1.5.1.3 Type and source of hazard 1.5.1.1 ●...
  • Page 8 Introduction 1.6.2 Authorisations of personnel The table below describes which tasks may be carried out by whom. User Owner/ Qualified Technical operator/ specialist service operating company Transport and storage Installation and mounting Start-up/commissioning Operation and handling Cleaning Inspection Maintenance semi-annually annually Troubleshooting Repair...

  • Page 9: Safety

    Safety Safety Safety measures ● Only operate your product if all components are installed properly. ● Obey the local regulations on drinking water protection, accident prevention and occupational safety. ● Do not make any changes, alterations, extensions or program changes on your product.

  • Page 10: Product-Specific Safety Instructions

    Safety Product-specific safety instructions WARNING Risk to health when coming into contact with the special mixed bed resin. ● May cause severe eye irritation. ● May cause irritation of the respiratory tract and the skin if dust develops. ► Use personal protective equipment. ►...

  • Page 11: Product Description

    Full demineralisation and filtration of undissolved impurities such as rust or dirt par- ticles from the heating water during on-going heating operation. Foreseeable misuse The mixed bed cartridges desaliQ:MB9 and desaliQ:MB5 must not be used in the following sectors: ● Treatment of raw water to be used as drinking water ●...

  • Page 12: Product Components

    Product description Product components The product components apply to the mixed bed cartridges desaliQ:MB9 and desaliQ:MB5. Designation Designation Unlocking and venting lever Flow stabiliser Handle Raw water connection (inlet) Tank Screen element Stand Pure water connection (outlet) Shut-off valve (raw water)

  • Page 13: Accessories

    Product description Accessories You can retrofit your product with accessories. Please contact your local Grünbeck repre- sentative or Grünbeck’s headquarters in Hoechstaedt/Germany for details. Illustration Product Order no. desaliQ hose kit 707 850 2 connection hoses with a length of 1.5 m to connect upright full de- mineralisation units with filling sections thermaliQ:FB2 or ther- maliQ:FB13i Filling section thermaliQ:FB13i...
  • Page 14 Product description Illustration Product Order no. Safety device protectliQ:A20 126 400 The protectliQ safety device is a product to protect against water dam- age in one and two-family homes. Backwash filter pureliQ:RD 101 370 The backwash filter pureliQ:RD filters the drinking water and protects the domestic water system according to DIN EN 806.

  • Page 15: Functional Description

    Product description Illustration Product Order no. desaliQ inline control module 707000030000 Tool for partial flow treatment of the heating circuit during heating oper- ation. desaliQ basic filling module 707000050000 Tool for easy, quality-controlled filling of the heating system. desaliQ inline filter module 707000010000 For filtration and treatment of heating water.
  • Page 16 Product description 3.5.2 Demineralisation In combination with desaliQ resin bags: Physical Via an interior distribution system, 1 or 2 resin bags filled with mixed bed resin are steadily flown through from bottom to top. The fully demineralised water (demi water) is directed to the tank outlet via a collection ele- ment located at the tank lid.

  • Page 17: Transport, Set-Up And Storage

    Transport, set-up and storage Transport, set-up and storage Shipping/Delivery/Packaging The product is packed in a cardboard box. ► Upon receipt, immediately check the product for completeness and transport dam- age (refer to chapter 5.3). ► In case of visible transport damage, proceed as follows: •...

  • Page 18: Installation

    ► Install a system separator upstream of the mixed bed cartridge. Installation example desaliQ:MB9 (partial flow treatment) Designation Designation Outlet from desaliQ:MB9...
  • Page 19 Installation Installation example desaliQ:MB9 (filling the heating system) Designation Designation Drinking water filter pureliQ:RD desaliQ hose kit Filling section thermaliQ:FB2 with connection adapter Installation example desaliQ:MB5 (filling the heating system) Designation Designation Drinking water filter pureliQ:RD desaliQ hose kit Filling section thermaliQ:FB2 with connection...

  • Page 20: Requirements For The Installation Site

    ● Floor drain or corresponding safety device with water stop function (e.g. safety device protectliQ) Checking the scope of supply You will receive 1 mixed-bed cartridge desaliQ: MB9 filled with 2 resin bags or 1 desaliQ:MB5 filled with 1 resin bag. Designation Designation Shut-off valve incl.

  • Page 21: Installing The Product

    Installation Installing the product The mixed bed cartridge desaliQ:MB9 is filled with 2 resin bags at the factory. The mixed bed cartridge desaliQ:MB5 is filled with 1 resin bag at the factory. Therefore, it is not necessary to fill the mixed bed cartridge for initial installation.
  • Page 22 Installation 5.4.2 Connecting the connection hoses ► Place the mixed bed cartridge in an upright position at a stable/level location. Screw on the connection hoses to the double nipples in a way that they NOTE cannot turn. ● A turning double nipple that is screwed in too far can damage the product. ►...

  • Page 23: Start-Up/Commissioning

    Start-up/commissioning Start-up/commissioning Putting the product into operation 1. Open the shut-off valve at the raw water inlet of the mixed bed cartridge. 2. Slowly open the shut-off valves of the water inlet and outlet. 3. Press the green lever to vent the mixed bed cartridge. 4.

  • Page 24: Operation

    Operation Operation Querying the system status ► Regularly inspect the mixed bed cartridge during operation. ► Make sure that all hoses are connected securely. ► Check the mixed bed cartridge and the connections for leaks. ► Check the lid for a tight fit. ►...

  • Page 25: Replacing The Resin Bags Or The Desaliq Inline Filter Module

    Operation Replacing the resin bags or the desaliQ inline filter module 7.2.1 Preliminary work CAUTION Escaping liquids. ● Risk of slipping and falling. ► Make sure that the required occupational safety is maintained during the replace- ment process. ► Use safety shoes and protective gloves. ►...
  • Page 26 Operation If the resin bags need to be replaced during a treatment process (connected mixed bed cartridge), please take the following into account: ● It is neither necessary to remove the inlet and outlet connection hoses nor to drain the mixed bed cartridge. ●...
  • Page 27 Operation 6. Remove the inlet hose from the raw water inlet of the mixed bed cartridge. Open the shut-off valve on the raw water connection and leave it open. Let the mixed bed cartridge drain completely. Secure the mixed bed cartridge with your feet. 10.
  • Page 28 Operation 15. Remove impurities from the screen elements at the bottom and in the lid. 7.2.3.1 Cleaning the screen elements The screen element acting as flow distributor at the bottom of the mixed bed cartridge can be clogged after use with a desaliQ inline filter module. ►...
  • Page 29 Operation 7.2.3.2 Cleaning the flow stabiliser The flow stabiliser at the inlet of the mixed bed cartridge can be clogged after one or sev- eral uses with the desaliQ inline filter module. ► Proceed as follows to clean the flow stabiliser: 1.

  • Page 30: Inserting New Resin Bags

    Operation Inserting new resin bags 1. Insert the new resin bags. a Check for correct position: Seam parallel with the edge of the tank, tear-off label facing upwards. If the resin bag is positioned incorrectly, the raw water will pass by the resin bag.
  • Page 31 Operation 3. Re-install the connection hoses at the raw water inlet and the pure water outlet. 4. Open the shut-off valve at the raw water inlet of the mixed bed cartridge. 5. Open the shut-off valves at the raw water inlet and the pure water outlet. 6.

  • Page 32: Maintenance And Repair

    Maintenance and repair Maintenance and repair Maintenance and repair includes cleaning, inspection and maintenance of the product. The responsibility for inspection and maintenance is subject to local and national require- ments. The owner/operator/operating company is responsible for compliance with the pre- scribed maintenance and repair work.

  • Page 33: Intervals

    Maintenance and repair ► Clean the flow stabiliser if it is very dirty. (refer to chapter 7.2.3.2). ► Clean the desaliQ inline filter module after each use of the mixed bed cartridge (refer to the operation manual of the desaliQ inline filter module). ►...

  • Page 34: Inspection

    Maintenance and repair Inspection You as owner/operator/operating company can do the regular inspections yourself. ► Carry out an inspection at least every 2 months and proceed as follows to do so: 1. Visually check for damage and corrosion. 2. Check the mixed bed cartridge and the connections for leaks. 3.
  • Page 35 Maintenance and repair 8.6.1 Removing the conductivity meter In case the conductivity meter is defective, the display of the conductivity meter indicates Err. ► Proceed as follows to remove the conductivity meter: 1. Loosen the screw connections at the cover of the conductivity meter. 2.
  • Page 36 Maintenance and repair 8.6.2 Replacing the battery In case the battery is low, the display of the conductivity meter indicates Lob. There is no need to remove the conductivity sensor in order to replace the batteries. ► Proceed as follows to replace the batteries: 1.

  • Page 37: Wearing Parts

    Maintenance and repair 4. Close the conductivity meter by way of the lid. 5. Insert the conductivity meter into the mixed bed cartridge. 6. Fix the conductivity meter with the cover and the screw connections. » The batteries are replaced. Wearing parts Wearing parts are listed below: ●...

  • Page 38: Troubleshooting

    Troubleshooting Troubleshooting CAUTION Hot surfaces when used during ongoing heating operation. ● Surface temperatures can reach up to 65 °C – risk of scalding. ► Allow the components to cool down before carrying out any work on components. If a malfunction cannot be eliminated, the technical service personnel can take further measures.

  • Page 39: Decommissioning

    Decommissioning Decommissioning 10.1 Temporary standstill If the mixed bed cartridge is taken out of operation for a short time, e.g. after filling the heat- ing system with drinking water, the points below must be complied with: 1. Shut off the drinking water inlet and the pure water outlet or the bypass connection. 2.

  • Page 40: Dismantling And Disposal

    Dismantling and disposal Dismantling and disposal 11.1 Dismantling the conductivity measuring cell (conductivity meter) ► Remove the conductivity meter from the lid of the mixed bed cartridge (refer to chapter 8.6.1) Fehler! Verweisquelle konnte nicht gefunden werden.. 11.2 Disposal ► Obey the applicable national regulations. Resin bags Comply with supplementary sheet TDb-00084nt of the desaliQ resin bags which contains safety information and instructions on replacement and disposal.

  • Page 41: Technical Specifications

    Technical specifications Technical specifications 12.1 desaliQ:MB9 Dimensions and weights desaliQ:MB9 Height Width Depth Number of resin bags Filling volume of mixed bed resin Shipping weight, approx. Connection data Nominal connection diameter DN 20 (¾") Performance data Max. operating pressure Flow at Δp 1 bar Capacity at <...
  • Page 42 Technical specifications 12.1.1 Capacity curves of desaliQ:MB9 Designation Designation Volume of demineralised water in l Conductivity of the raw water in µS/cm 12.1.2 Pressure loss curve of desaliQ:MB9 Designation Designation Pressure loss in bar Flow in l/h 42 | 52...

  • Page 43: Desaliq:mb5

    Technical specifications 12.2 desaliQ:MB5 Dimensions and weights desaliQ:MB5 Height Width Depth Number of resin bags Filling volume of mixed bed resin Shipping weight, approx. Connection data Nominal connection diameter DN 20 (¾") Performance data Max. operating pressure Flow at Δp 1 bar Capacity at <...
  • Page 44 Technical specifications 12.2.1 Capacity curves of desaliQ:MB5 Designation Designation Volume of demineralised water in l Conductivity of the raw water in µS/cm 12.2.2 Pressure loss curve of desaliQ:MB5 Designation Designation Pressure loss in bar Flow in l/h 44 | 52...

  • Page 45: Operation Log

    Operation log Operation log Mixed bed cartridge | desaliQ:MB ________ Serial no.: __________________________ 13.1 Start-up/commissioning log Customer Name: Address: Installation/Accessories Drinking water filter (make/type): Drain connection acc. to DIN EN 1717 Floor drain present Safety device Operating values Conductivity of filling water µS/cm Water meter reading m³...

  • Page 46: Maintenance

    Operation log 13.2 Maintenance Work performed Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company:...
  • Page 47 Operation log Work performed Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair...
  • Page 48 NOTES NOTES ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ 48 | 52...
  • Page 49 NOTES ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ ___________________________________ 49 | 52...
  • Page 51 Publisher's information Technical documentation Should you have any questions or suggestions regarding this operation manual, please contact Grünbeck Wasseraufberei- tung GmbH’s Department for Technical Documentation di- rectly. Email: dokumentation@gruenbeck.de...
  • Page 52 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1 89420 Hoechstaedt/Germany +49 9074 41-0 +49 9074 41-100 info@gruenbeck.com For more information go to www.gruenbeck.com www.gruenbeck.com...

This manual is also suitable for:

Mb5

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