Argon 18 SUBITO Light Assembly Manual
  1. Manuals
  2. Brands
  3. Argon 18 Manuals
  4. Bicycle
  5. SUBITO
  6. Light assembly manual

Argon 18 SUBITO Light Assembly Manual

Hide thumbs Also See for SUBITO:
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading

Related Manuals for Argon 18 SUBITO

Summary of Contents for Argon 18 SUBITO

  • Page 3: Table Of Contents

    Table of contents Tools Needed & First Aid Kit To maintain the validity of the warranty, the bicycle must be fully assembled by an authorized Argon 18 dealer. High-end components, particularly carbon parts, require Frameset Inspection extra care during assembly.

  • Page 4: Tools Needed & First Aid Kit

    Tools Needed & First Aid Kit Carbon Paste Bearing Cup Press Allen Key Set Torx T25 Key Utility Picks Clean Rag & Grease Derailler Hanger Cables and Thread Locker Isopropyl Alcohol Torque Wrench Cassette Lockring Alignement Gauge Housing Cutter Medium strength IMPORTANT: First Aid Kit: Essential parts to always have on hand IN CASE OF EMERGENCY…THIS MIGHT SAVE YOUR RIDE!

  • Page 5: Frameset Inspection

    Frameset Inspection Before assembling your new Subito, please verify that you have all the following: Frameset parts checklist (see p.7-9) For reference, record serial number on p.3 MAHLE X35+ parts checklist (see p.10-13) All the necessary bolts (refer to frameset parts, p.7-9)

  • Page 6: Troubleshooting / Tips / Specifications

    Troubleshooting / Tips / Specifications Seat Post Collar Brakes Ø 31.8mm Use only flat mount disc brakes. The frame is compatible with 160/180mm disc rotors. The rear caliper installation does not require an adapter Bottom Bracket for 160mm discs. Refer to 140mm disc rotor brake manufacturer's instructions. BB86 (Press-fit) Rear mount thickness: 30mm.

  • Page 7: Frameset Skus And Descriptions

    Frameset SKUs and Descriptions 81252 FK.SUBR.M-XL.360A 38446 80811 81238 & 80801 81255 FK.SUBR.XXS-S.360A 81248 (screws) FK.SUBG.M-XL.360B FK.SUBG.XXS-S.360B 100312 80264 81254 81234 81235 & 80806 81240 81253 (screws) 81242 80808 200898 81054 81045 SP.SUBI.273A.LIGHT 80804 81249 80826 81239 & 80805 81252 (screw) 100571 (360A) 100572 (360B) 100165...
  • Page 8 A18 SKU# Subito Frame Not available as spare part. Subito Fork (XSS/XS/S) FK.SUBR.XXS-S.360A -OR- FK.SUBG.XXS-S.360B Subito Fork (M/L/Xl) FK.SUBR.M-XL.360A FK.SUBG.M-XL.360B Subito Seatpost With Hole SP.SUBI.273A.LIGHT Seatpost Collar 31.8mm 80801 Rear Derailleur Hanger 81235 FD Hanger Removable 81238 CS Wire Clip 81239...
  • Page 9 100572 (360B) IST2 25mm Column 200845 IST2 Sleeve 200829 Dirt Guard Kit, Two Parts 80988 CS Protector (Same as Dark Matter, Refer to Subito Installation Instructions) 81045 Chainsuck Guard 81234 LiteMove Front Light + Cable 450mm 100163 LiteMove Front Light Bracket...

  • Page 10: Mahle X35+ Skus And Descriptions - North America

    5.1. MAHLE X35+ SKUs and Descriptions – North America North American Version North American Version 81217 81184 (314A) 700C 81183 (314A) 700C 81192 (314B) 650B 81185 (314B) 650B 81227 81218 81229 North American Version 81225 81228 81230 81226 81232 Available Separately *81233* 81231 81219...
  • Page 11 5.2. MAHLE X35+ SKUs and Descriptions – North America Name A18 SKU# Parts included in the frameset Rear Wheel Road – North America (for 360A) 81184 -OR- -OR- Rear Wheel Gravel – North America (for 360B) 81192 Front Wheel Road – North America (for 360A) 81183 -OR- -OR-...

  • Page 12: Mahle X35+ Skus And Descriptions - Eu

    6.1. MAHLE X35+ SKUs and Descriptions – EU European Version European Version 81216 81187 (314A) 700C 81186(314A) 700C 81189 (314B) 650B 81188 (314B) 650B 81227 81218 81229 European Version 81224 81228 81230 Available Separately 81226 81232 *81233* 81231 81219 200753 81563 81221 81222...
  • Page 13 6.2. MAHLE X35+ Parts and Descriptions — Eu Name A18 SKU# Parts included in the frameset Rear Wheel Road – EU (for 314A) 81187 -OR- -OR- Rear Wheel Gravel – EU (for 314B) 81189 Front Wheel Road – EU (for 314A) 81186 -OR- -OR-...

  • Page 14: Seat Post Collar Assembly

    Seat Post Collar Assembly Assemble the seat post collar (SKU: 80801) on the frame. Apply grease on the threads SP.SUBI.273A.LIGHT of the M5 x 22mm bolt. Apply carbon paste on the inside of the frame (seat tube). Insert the seat post (SKU: SP.KRYCS.273B) to the desired height.

  • Page 15: Seat Post Assembly

    Seat Post Assembly The seat post is supplied 9.5Nm fully assembled. Unscrew both bolts slightly until the top clamp and the cradle 0.5-1Nm separated enough to insert the saddle rail. Do not unscrew the bolts completely. Apply grease on the threads 40Nm 12Nm of each bolt.

  • Page 16: Rear Derailleur Hanger Adjustment

    Rear Derailleur Hanger Adjustment Assemble the rear derailleur hanger (SKU: 81235) on the frame with the two bolts (Flat head cap screw M3 x 8mm SKU: 81253). Tighten bolts to 2Nm. Do not apply grease on the threads. Use a rear derailleur hanger alignment gauge to align the rear derailleur hanger.

  • Page 17: Front Derailleur Hanger Assembly

    Front Derailleur Hanger Assembly 81238 81240 9.5Nm 81248 0.5-1Nm M5 x 16mm 12Nm 35Nm Using a Single Chainring Set-Up: Apply grease on the thread of both M5 x 16mm bolts (SKU: 81248). Install the FD plug (SKU: 81240) to cover the hole. Assemble the front derailleur hanger (SKU: 81238) on the frame with the two bolts.

  • Page 18: Mahle X35+ Components Assembly

    11.1 Mahle Connector Identification Down Down Motor Side Battery Side PAS Sensor Side Battery Side Charging Port Side Battery Side Motor PAS Sensor Charging Port Connector Connector Connector Light Battery Side iWok Side Battery Side Wire Side Light iWok Button Connector Connector...
  • Page 19 11.2 Battery Installation Always remove all Water Bottle Screws (81249) and Plastic Plug M5 (80264) from the frame's downtube before insertion or removal of the battery. Insert the battery (SKU: 81218) through the hole under the 81218 bottom bracket. The three threaded mounting holes on the battery must face down.
  • Page 20 11.3 Charging Port Installation 9.5Nm 81252 M3 x 10mm 0.5-1Nm 81220 40Nm 12Nm 35Nm Install the charging port with the arrow pointing to the rear of the bike, that way the cover will open facing the down tube. Allow the charging port connector to exit through the BB hole. Install and tighten both M3 x 10mm screw (SKU: 81252) only by hand, do not apply grease on the threads.
  • Page 21 11.4 pas sensor Installation 81232 Insert the cable of the PAS sensor (SKU: 81232) from the hole on the interior of the drive side chainstay. 80826 Exit the cable through the hole under the bottom bracket. Push the PAS sensor to the bottom of the PAS cavity.
  • Page 22 11.6 Iwoc One Installation Guide the iWok one remote connector from the battery through the top 9.5Nm tube hole. M3 x 10mm Assemble the iWoc one remote (SKU: 81231) on the iWok one remote curved holder (SKU: 200753). 0.5-1Nm Install the iWoc one remote nut and turn clockwise approximately Light Connector 3 turns.

  • Page 23: Cable And Housing Routing - Light

    Cable and housing routing – Light Rear Front All cables must be routed above the battery. Connect the eBikemotion X35 Light Wire to the connector exiting the headtube. Guide the rear light end in the downtube and seat tube until it exits at the top of the seat tube. Install the female connector refering to a JWPF connector installation.

  • Page 24: Rear Light Installation

    Rear light installation Install the rear light above the hole on the seatpost. Tighten both M3x8mm screws to 2Nm. Guide the cable in the seatpost through the hole. 9.5Nm Attach the rear light, using the M3x8mm screw. Install the male connector refering to a JWPF connector installation. 0.5-1Nm Install the long Grommet Di2 (SKU: 80805) in the hole of the seatpost.

  • Page 25: D Headset Installation

    3D Headset Installation If the 25mm 3D headset is As with almost all Argon 18 bikes, the wanted, follow the steps be- Subito provides you with the benefit of low, if no 3D headset is want- the 3D system. This system allows for 2 ed, no action are required: positions: 0mm and 25mm.

  • Page 26: Cable And Housing Routing - Mechanical Shifting

    15.1 Cable and housing routing – Mechanical shifting Front Rear brake hose derailleur cable/housing All cables must be routed above the battery. The rear brake hose will be above the BB once installed. Both derailleur housings will be under the BB once installed. All housing can be covered by a foam liner (SKU: 80811).
  • Page 27 15.2 Cable and housing routing – Mechanical shifting 80985 80551 Rear derailleur: Rear brake: Insert housing from rear hole on the seat stay. Insert hose from rear hole on the chainstay. Guide the housing over the battery through the BB hole. Guide the hose over the battery Exit the housing through the side guide hole.
  • Page 28 15.3 Cable and housing routing – Mechanical shifting 80804 80988 81242 80988 Front derailleur with cable stop: Guide the housing in the hole behind the BB. Insert front derailleur housing from side guide hole. Install the plug grommet (SKU: 80804) into the Di2 Once the housing exits from the BB hole, install the dirt guard kit (SKU: 80988).
  • Page 29 15.4 Cable and housing routing – Mechanical shifting Front derailleur with full housing: Housing length will depend on the chainring. Insert front derailleur housing from side guide hole. Once the housing exits from the BB hole, guide the housing in the hole behind the BB.

  • Page 30: Cable And Housing Routing - Mech. 1X Shifting

    16.1 Cable and housing routing – Mechanical 1X shifting Front Rear brake hose derailleur cable/housing All cables must be routed above the battery. The rear brake hose will run above the BB once installed. The rear derailleur housing will be under the BB once installed. All housing can be covered by a foam liner (SKU: 80811).
  • Page 31 16.2 Cable and housing routing – Mechanical 1X shifting 80551 80985 Rear Derailleur: Rear Brake: Insert housing from rear hole on the seat stay. Insert hose from rear hole on the chainstay. Guide the housing over the battery through the BB hole. Guide the hose over the battery Exit the housing through the side guide hole.
  • Page 32 16.3 Cable and housing routing – Mechanical 1X shifting Install the FD plug (SKU: 81240) over the two FD hanger rivets. Refer to page 15. Install the plug grommet (SKU: 80804) in the Di2 seat tube hole and FD housing exit hole.

  • Page 33: Cable And Housing Routing - Elec. Wire Routing

    17.1 Cable and housing routing – Electronic wire routing 9200 - 8100 - 7100 brake hose derailleur cable/housing All cables must be routed above the battery. The rear brake hose will be above the BB once installed. Brake hose can be covered by a foam liner (SKU: 80811). Refer to the Internal Routing Guide on the website (www.argon18.com/en-ca/support/downloads) for the cable configuration around the steerer tube, this depends on the choice of cockpit.
  • Page 34 17.2 Cable and housing routing – Electronic wire routing Older Di2 with internal battery brake hose derailleur cable/housing All cables must be routed above the battery. The rear brake hose will be above the BB once installed. The rear derailleur cable will be under the BB onced installed. Brake housing can be covered by a foam liner (SKU: 80811).
  • Page 35 17.3 Cable and housing routing – Electronic wire routing 80551 80805 Rear Derailleur: Rear Brake: Insert the Di2 rear derailleur cable from rear hole on the seat stay until it exits from Insert hose from rear hole on the BB hole. the chainstay.
  • Page 36 17.4 Cable and housing routing – Electronic wire routing 80805 80804 Insert Di2 front derailleur cable from hole behind seat tube until it exits from the Place the battery between the battery holders (SKU: 38446). Align the rib on the BB hole.

  • Page 37: Cable And Housing Routing - Elec. Wireless Routing

    18.1 Cable and housing routing – Electronic wireless routing brake hose The rear brake hose must be routed above the battery and it will be above the BB once installed. The brake hose can be covered by a foam liner (SKU: 80811). Refer to the Internal Routing Guide on the website (www.argon18.com/en-ca/support/downloads) for the cable configuration around the steerer tube, this depends on the choice of cockpit.
  • Page 38 18.2 Cable and housing routing – Electronic wireless routing 80551 80804 Rear Derailleur: Rear Brake: Install the plug grommet (SKU: 80804) into the seat stay hole. Insert hose from rear hole on the chainstay. Guide the hose over the battery through the BB hole.
  • Page 39 18.3 Cable and housing routing – Electronic wireless routing Install the plug grommet (SKU: 80804) into the Di2 seat tube hole and FD housing exit hole. 80804...

  • Page 40: Cable And Housing Routing - Dropper Seatpost

    Cable and housing routing – Dropper seatpost The Subito is compatible with a dropper post in mechanical or Axs build. however, the rear light will need to be removed or routed externaly from the Front derailleur cable hole on the seattube.

  • Page 41: Front Light Installation

    Front Light installation 0.5-1Nm 9.5Nm Install the front light on the handle bar as shown in the image at left. 80804 40Nm 12Nm Thigten the handlebar M4 screw to 2Nm, and the light screw to 4Nm. M4 x 8mm If a routing through the headtube is desired, see possible configuration below. 0.5-1Nm Guide the light cables through the headset until it exits from the hole on the 35Nm...

  • Page 42: Cable And Housing Routing - Front Grommet Selection

    Cable and housing routing – Front grommet selection Light cable Parts needed for installation: • Oblong plug (SKU: 80549) • Cable guide oblong (SKU: 80550) • Rear brake oblong cable guide (SKU: 80551) Choose the right grommet for the desired configuration. Install the grommet on the frame.

  • Page 43: Headset Installation

    Headset Installation 25mm 100569 (360A) 100570 (360B) Choosen 1-1/2'' Headset MR127 100571 (360A) 100572 (360B) MR127 MR127 0mm assembly process: Please note that this cap is designed to replace a SRS headset top cap. 25mm assembly process: Install the bottom (MR127) bearing on the fork. (Apply grease on both sides of the Install the 3D headset cap (SKU: 100571 or 100572) over the 3D column.
  • Page 44 23.1 Rear Wheel Installation (Disc Installation) 81230 9.5Nm 81228 81229 0.5-1Nm 9.5Nm 40Nm 12Nm 81230 81255 M5 x 8mm 0.5-1Nm 35Nm Rear Wheel 40Nm 12Nm 35Nm Use the M5 x 8mm torx screw (SKU: 81255) supplied with the frameset. A longer screw will damage the motor. Apply thread locker before installing the bolt.
  • Page 45 9.5Nm 23.2 Rear Wheel Installation (Cassette Installation) 0.5-1Nm 40Nm 12Nm 35Nm 81227 81227 Supplied with cassette IMPORTANT: Use the supplied cassette Magnet lock nut (SKU: 81227). Without it Rear Wheel (SKU: 81227), the ebikemotion system will not recognize the pedaling movement and will not provide any assistance.

  • Page 46: Rear Wheel Installation

    23.3 Rear Wheel Installation Align the face on the axle with the drop-out, the cable must exit downward. Tighten NDS motor lock nut with an 8mm Allen key, torque to 35Nm. Install the drive side torque washer nut (SKU: 81229), aligning the shoulder with the NDS washer.

  • Page 47: Bb Cover Installation

    BB Cover installation Install the bottom bracket using a bottom bracket press. Push the cable into the opening. Make sure the motor cable has enough range of movement to be able to remove the wheel without removing the BB cap. Install the BB cap (SKU: 81241).

  • Page 48: Chain Catcher

    Chain catcher Select the appropriate chain catcher (SKU: 80806). The selection of the correct chain catcher is made according to the size of the small chainring. small chain ring size chain catcher 30-32 Small 34 and more Large Insert the M5 x 25mm screw (a) in the chain catcher (b) and place the lock washer (c) between the frame and the piece.

  • Page 49: Rear Rack And Fender Installation

    40Nm 12Nm Rear Rack and Fender Installation 9.5Nm 35Nm 0.5-1Nm M5 screw 40Nm 12Nm 35Nm According to the model of fender used, place the fender bracket (SKU: 80808) at the correct height on the seat stay. M5 screw Rack Fender Secure the fender bracket with the two supplied rubber bands making sure that the 2 plastic parts overlap.

  • Page 50: Front Fender Installation

    Front Fender Installation • On the upper screw, the thread length is 9mm. Make sure to have 9mm or less of thread insertion. • On the lower screw, the thread insertion is 15mm. The thread starts 5mm above the surface of the fork. There must be between 10 and 15mm of visible thread once the fender is on the screw.

  • Page 51: Range Extender And Water Bottle Position

    Range Extender and Water Bottle Position Here are some possible options of how to fit the battery range extender and waterbottle(s) onto the frame’s water-bottle-cage mounts, depending on the frame size. On frame size XXS, unfortunately the range extender cannot be installed with a bottle cage at the same time.

  • Page 52: Seat Post Minimum And Maximum Insertion

    Required Minimum Seatpost Cut Length = C - (“Desired Saddle Height” – A) » Example: For a desired saddle height of 600mm on a XX-Small Subito frame. » The required minimum seatpost cut length is: 135 - (600-520) = 55mm.

  • Page 53: Additionnal Documentation

    - Subito Distributor Procedure - Ebike_Activation_Guide_v1.1_28022019 Dealer - Dealer APP Manual (EN V1.0) End user - Subito Quick Start Guide - Subito Range Extender Availlable at: https://mahle-smartbike.com/downloads/ - MAHLE - iWoc ONE - Quick User Guide (EN-ES-DE-FR-IT-PT-NL) - MAHLE - X35-Care+Maintenance (EN-ES-DE-FR-IT-PT-NL)

This manual is also suitable for:

Subito e-gravelSubito e-road

Table of Contents