Mea SMARTPACK 70P Owner's/Operator's Manual
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Mea SMARTPACK 70P Owner's/Operator's Manual

70cfm compact petrol driven air compressor
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SMARTPACK 70P
Owners & Operators Manual
70CFM Compact Petrol Driven Air
Compressor
Revision: 1.0
Reviewed Date: 27/03/2019
7223-D0001-01

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Summary of Contents for Mea SMARTPACK 70P

  • Page 1 SMARTPACK 70P Owners & Operators Manual 70CFM Compact Petrol Driven Air Compressor Revision: 1.0 Reviewed Date: 27/03/2019 7223-D0001-01...
  • Page 2 THIS PAGE IS LEFT BLANK INTENTIONALLY. Document No 7223-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 3 MEA Product Registration Form THIS FORM MUST BE COMPLETED AND RETURNED WITHIN 30 DAYS OF INSTALLATION WARRANTY WILL BE VOID Document No 7223-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au...
  • Page 4 CUT HERE MEA Product Registration Form This form must be completed and returned to MEA at the time of Installation. Warranty will be void if this form is not received by MEA within 30 days of installation. MEA Dealer Information...

  • Page 5: Table Of Contents

    10. WARRANTY ......................21 MOBILE ENERGY AUSTRALIA - CONTACTS............23 Both the MEA Product Warranty Registration form (located at the FRONT of this Manual) and the Kohler Engine Warranty Registration form (located at the back of this manual) are to be returned to MEA.

  • Page 6: Product Safety

    Death and permanent disability are possibilities that can occur. The following are suggested as minimum requirements to be followed when operating the MEA Smartpack system. It is important that each work site shall perform a risk analysis and produce a procedure to eliminate or control the hazardous conditions to minimise the risk to personnel and equipment.

  • Page 7: Introduction

    2. INTRODUCTION The MEA (SP70) SmartPack 70 – Petrol utilizes a single cylinder engine to deliver power via a synchronous belt to a self-contained twin screw compressor packaged in the smallest frame possible to ensure the SP70 can be used on the back of a work utility vehicle as easily as it can be used in a garage, workshop or property.

  • Page 8: Specifications

    Relief valve in compressor sump Temperature safety sensor in the compressor Lubrication: All replacement compressor oils must be approved by MEA prior to use. Warranty will be nullified if oil has not been approved. MEA certified and approved synthetic compressor oil Part Number 10019 –...

  • Page 9: Operating Procedure

    4. OPERATING PROCEDURE CHECKS REQUIRED PRIOR TO STARTING EACH DAY Check the oil level in the engine. Check the oil level in the compressor. Check all hoses are secured and not damaged. Replace all damaged hoses before starting. Check all electrical cables are secure. Secure all cables that are not tied down. Check the air inlet and air filter on the engine are clean.
  • Page 10 OPERATING PROCEDURE - Continued STARTING / STOPPING UNIT STARTING THE PETROL ENGINE Check the air outlet valve is closed. If the engine is cold, ensure the choke is applied (under the air filter) Ensure that the fuel tap is on (under the air filter) Turn the key to the right until the engine has started and then release the key.

  • Page 11: Installation

    5. INSTALLATION The compressor is a rotary screw type driven by either a petrol or diesel engine. Compression occurs when inlet air (at normal atmospheric pressure) enters a chamber where it is trapped between the rotating rotor lobes. A lubricated pitch line provides sealing. As the lobes mesh, they reduce the volume of the air (compression).
  • Page 12 (250 mm) clearance between exhaust and any other components mounted on the vehicle. If this is not possible, and was not discussed prior to purchase, please contact MEA to purchase an exhaust deflector. If the unit is installed in an area considered to be enclosed, it is strongly recommended that the unit is tested to certain criteria to ensure proper working.
  • Page 13 (idle speed). Pressure settings of the unit has been adjusted by the factory to the customer specifications. If the pressure is not at the specified pressure, contact MEA before attempting any adjustments.

  • Page 14: Schedule Maintenance

    6. SCHEDULE MAINTENANCE This section is dedicated to the maintenance schedules as outlined by the engine and compressor manufacturer under standard operating conditions. If the conditions are severe steps need to be taken for the affected areas to be maintained at shorter intervals. Daily inspection should happen before each start-up.

  • Page 15: Spare Parts And Service Kits

    7. SPARE PARTS AND SERVICE KITS 7.1 COMPRESSOR Document No 7223-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 16 10019-K0005 (Not Shown) 20012-P0004 RELAY 12V (Not shown) PLEASE CONTACT MEA SPARE PART SALES FOR ITEMS WHICH ARE NOT COVERED HEREIN. Document No 7223-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au...

  • Page 17: Troubleshooting

    5-Check the thermostatic valve. If necessary, 5-The thermostatic valve does not work replace the damaged parts with spare parts kit correctly. Contact MEA for parts required) 6-Clogged oil filter 6-Replace the oil filter During unloading phase, 1-Check the valve. If necessary, replace the 1-The intake valve remains open.
  • Page 18 1-Check the valve. If necessary, replace the under loading phase. (does not close) damaged parts with spare parts kit. 1-Unknown particles inside. 1-Call MEA technical support. Rotor seizure 2-Insufficient lubrication. 2-Call MEA technical support. 1-Separator filter damaged. 1-Replace the separator filter.

  • Page 19: Drawings & Illustrations

    9. DRAWINGS & ILLUSTRATIONS GENERAL ARRANGEMENT DRAWING – OLD PACKSMART61 Document No 7223-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 20 Document No 7223-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 21 Engine Components overview - PETROL FURTHER INFORMATION CAN BE FOUND IN THE ENGINE MANUAL Document No 7223-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 22 V76 Compressor Arrangement Document No 7223-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...
  • Page 23 Pneumatic Circuit 1. Oil return from separator 2. Intake valves 4. Screw Air-End V60 5. Oil cooler 6. Thermostatic valve 7. Safety valve 8. Air/Oil Separator tank 9. Minimum pressure valve 10. Switch to load/unload 11. Pressure switch controller 13. Coalescing Filter 14.
  • Page 24 Wiring LOOM Diagram Document No 7223-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au www.mobileenergyaustralia.com.au...

  • Page 25: Warranty

    Components supplied under warranty shall be warranted for the remainder of the original warranty period. MEA factory rebuilt components shall be warranted for a period of 6 months from date of shipment. MEA OBLIGATIONS The obligation of MEA is limited to repairing or replacing parts, during normal business hours, at an authorized service facility, any component, that in the judgment of MEA are defective.
  • Page 26 A registration form is provided to the Buyer with the product(s). The form must be fully completed by the Buyer and returned to MEA upon completion of the installation of the product(s) in order to validate the warranty. No warranty claims will be processed unless MEA has received a fully completed warranty registration form.

  • Page 27: Mobile Energy Australia - Contacts

    MOBILE ENERGY AUSTRALIA - CONTACTS Sales Email: sales@mobileenergyaustralia.com.au Office: 07 3273 6803 Spare Parts BH Office: 07 3273 6803 Email: sales@mobileenergyaustralia.com.au Service BH Office: 07 3273 6803 Email: workshop@mobileenergyaustralia.com.au Document No 7223-D0001-01 Mobile Energy Australia Pty Ltd 39 Dulacca Street, Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P: +61 7 3273 6803 sales@mobileenergyaustralia.com.au...

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