Fluidwell F016-P User Manual

Fluidwell F016-P User Manual

Flow rate indicator / totalizer with linearization and scaled pulse output
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User Manual
F016-P
FLOW RATE INDICATOR / TOTALIZER
WITH LINEARIZATION AND SCALED PULSE OUTPUT
Signal input:
pulse, NAMUR or coil flowmeter signal
Signal output:
one scaled pulse reflecting total
Options:
intrinsically safe
backlight
F-Series - Field mounted indicators for safe and hazardous areas
More info: www.fluidwell.com/fseries

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Summary of Contents for Fluidwell F016-P

  • Page 1 FLOW RATE INDICATOR / TOTALIZER WITH LINEARIZATION AND SCALED PULSE OUTPUT Signal input: pulse, NAMUR or coil flowmeter signal Signal output: one scaled pulse reflecting total Options: intrinsically safe backlight F-Series - Field mounted indicators for safe and hazardous areas More info: www.fluidwell.com/fseries...
  • Page 2: Table Of Contents

    Menu 7: Pulse output ..................... 19 5.4.8 Menu 8: Others ......................19 INSTALLATION........................20 Installation / environmental conditions ................20 Handling the F016-P enclosure ..................21 6.2.1 Identification........................21 6.2.2 Opening, assembling and closing the F-Series .............. 22 Mechanical installation....................24 6.3.1...
  • Page 3 Power supply ........................43 7.3.2 Sensor supply ......................... 43 Configuration examples Intrinsically Safe applications ........... 44 7.4.1 F016-P-(OT)-PC-(PX)-XI-(ZB) Battery powered - Ex ia IIC/IIIC ........44 7.4.2 F016-P-OT-PX-XI-(ZB) - Ex ia IIC/IIIC................44 7.4.3 F016-P-OT-PX-XI-ZB - Ex ia IIC/IIIC ................45 7.4.4...
  • Page 4: About This Manual

    ● incorrect functioning of the unit or connected instruments. A note informs you of important information. WARRANTY AND TECHNICAL SUPPORT For warranty and technical support on your Fluidwell products, visit our internet site www.fluidwell.com or contact us at support@fluidwell.com. MODEL REFERENCE Hardware version: 03.03.xx...
  • Page 5: Safety

    F016-P User Manual SAFETY PERSONAL SAFETY ● Explosion hazard: Never open the unit when explosive atmosphere is present, and the unit is connected to a power supply or consuming device like the internal battery supply. ● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy.
  • Page 6: Introduction

    Fig. 1: The F016 This manual describes the daily use, configuration and installation of the F016-P with pulse input from a flowmeter and its available options. The following figure shows the F016-P used in a typical application. Fig. 2:...
  • Page 7: Input

    ● Several options are available for powering the sensor. 3.2.3 OUTPUT ● A scalable pulse output is available from the F016-P, reflecting the passing of a programmable quantity. ● Several driving options are available, depending on the ordered Type. 3.2.4...
  • Page 8: Operation

    Section 2: Safety [»5] INTRODUCTION This chapter describes the daily use and operation of the F016-P. For this, the F-Series is equipped with a control panel that provides the operator with various functions, information and operating modes. 4.1.1...
  • Page 9: Backlight (Type Zb)

    F016-P User Manual Normally, the display is updated depending on the refresh rate selected in the configuration settings. By pressing any key, the display switches to refreshing the information 8 times per second. After 30 seconds of key inactivity, the display returns to the configured refresh rate.
  • Page 10: Internal Error

    User Manual F016-P 4.4.2 INTERNAL ERROR When an internal error occurs, “ALARM” will be displayed. Press the SELECT key several times to display the 4-digit error code. Consult for more information. Section B: Troubleshooting [»52] Page 10 FW_F016-P_M_v0501-01_EN...
  • Page 11: Configuration

    INTRODUCTION This chapter describes how technicians can use configuration settings to configure the F-Series for optimal functionality. Configuration of the F016-P can be done in SETUP mode, using the front keys. CONFIGURING USING SETUP MODE For an overview of Operating modes, see Section 4.1.1: Operating modes [»8]...
  • Page 12: Changing Configuration Settings

    User Manual F016-P 5.2.3 CHANGING CONFIGURATION SETTINGS A menu item either contains a value (a number with optionally a decimal point and sign, e.g. -123.45) or a selection list (e.g. L – m - USGAL). After a menu item is selected in the SETUP menu, a new value can be programmed by performing the following steps.
  • Page 13: Setup Menu Overview

    F016-P User Manual SETUP MENU OVERVIEW TOTAL DEFAULT UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit DECIMALS 0 - 3 0.000010 - 9,999,999 K-FACTOR DECIMALS K-FACTOR 0 - 6 FLOW RATE...
  • Page 14: Setup Menu Explanations

    User Manual F016-P SETUP MENU EXPLANATIONS 5.4.1 MENU 1: TOTAL Calculating the K-factor for Total The K-factor is used to convert the flowmeter pulse frequency to a quantity. Two examples are given. Example 1 ● The flowmeter generates 2.4813 pulses per liter.
  • Page 15 255. The lower the number of pulses, the higher the power consumption of ● the F016-P will be (important for battery powered applications). For low frequency applications (below 10 Hz), do not program more ●...
  • Page 16: Menu 3: Display

    ● 4.1: POWER MANAGEMENT > LCD UPDATE BATTERY MODE The F016-P has two main modes: operational and shelf mode. In shelf mode the product can be stored for several years with extremely low power consumption from the battery. All settings and totals are maintained in memory.
  • Page 17: Menu 5: Flowmeter

    5.4.5 MENU 5: FLOWMETER FLOWMETER SIGNAL Selects the type of input sensor pickup / signal. The F016-P can process several types of input signal. The settings with LP are used to apply a built-in low-pass filter. FLOWMETER SELECTION CHARACTERISTICS TYPE OF SIGNAL...
  • Page 18 User Manual F016-P K-Factor KF0=51.64178 MF1=0.691300 KF1=35.7 @ 64Hz. KF2=47.5 @ 93Hz. MF2=0.919798 MF3=1.041792 KF3=53.8 @ 161Hz. KF4=49.2 @ 336Hz. MF4=0.952717 KF5=52.9 @ 514Hz. MF5=1.024364 51.6 35.7 Frequency 64 93 10,000 Fig. 7: Example of K-Factors and linearization points When a new frequency is measured, the corresponding Meter Factor is calculated by interpolating between the linearization points.
  • Page 19: Menu 7: Pulse Output

    F016-P User Manual LINEARIZATION DECIMALS Determines the number of decimals for the frequency entered at FREQUENCY . The following can be selected: 6.1..8: LINEARIZATION > FREQ. / M-FACTOR 1..8 00000 – 1111.1 – 222.22 – 33.333 5.4.7 MENU 7: PULSE OUTPUT...
  • Page 20: Installation

    Personnel must read and understand this Operating Manual before carrying out its instructions. ● The F016-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 21: Handling The F016-P Enclosure

    F016-P User Manual HANDLING THE F016-P ENCLOSURE 6.2.1 IDENTIFICATION The F-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model Type XI. Refer to for identification and installation labels Section 7: Intrinsically safe applications [»38]...
  • Page 22: Opening, Assembling And Closing The F-Series

    User Manual F016-P Fig. 10: Example of F0-Series installation label (Safe Area - Type PM or PF) Serial number and year of production The serial number can be reviewed on the identification label, the installation label, or in . The production SETUP 8.3: OTHERS >...
  • Page 23 F016-P User Manual Closing / replacing the cover 1. Re-insert all terminals to their original position. 2. Carefully position the front cover onto the back cover, making sure that the gasket falls nicely into the gutter of the back cover.
  • Page 24: Mechanical Installation

    User Manual F016-P MECHANICAL INSTALLATION 6.3.1 MECHANICAL DIMENSIONS Aluminum and stainless steel enclosures 75 mm (2.95") 90 mm (3.54") 130 mm (5.12") 112 mm (4.40") 12mm 12mm 30 mm 30 mm 30mm 30mm M16 x 1,5 M16 x 1,5 M20 x 1,5...
  • Page 25 F016-P User Manual Non-metallic enclosures 75 mm (2.95") 130 mm (5.12") 112 mm (4.40") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12”...
  • Page 26: Mounting The F-Series

    User Manual F016-P 6.3.2 MOUNTING THE F-SERIES The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the product is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials.
  • Page 27: Electrical Installation

    ● The wire screens shall be terminated at one side to prevent wire loops. Inside of the F016-P, the different common ground terminals are connected to each other. It is advised, as illustrated, to terminate the wire screens in the vicinity of the sensor and to insulate the wire screen with a shrink tube at the F016-P side.
  • Page 28: Field Wiring Connections

    F016-P Connecting Protective Earth to a non-metallic enclosure When the F016-P is supplied with a non-metal enclosure (e.g. plastic), the field mount enclosure meets the requirements of class 2 (double insulated). Therefore any incoming PE conductor can be terminated with an insulating end cap.
  • Page 29: Power Supply

    C22.2 No. 61010-1 / UL61010-1 / EN/IEC 61010-1. The F016-P can be powered from an external power supply. For Type PX or PD, an optional internal power supply is also available in the form of a lithium battery (Type PB). When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply.
  • Page 30: Terminal Connectors Safe Area Applications - Type Px, Pd

    To configure the sensor supply, see for details. Section 6.4.5: Sensor supply [»29] Coil The F016-P is suitable for use with flowmeters with a coil output signal. Two sensitivity levels can be selected with the SETUP-function ( SETUP 5.1: FLOWMETER > SIGNAL [»17]...
  • Page 31 Terminals 1 - 2: NPN signal input The F016-P is suitable for use with flowmeters with a PNP output signal. Terminal 3 offers 3.2V which has to be switched by the sensor to terminal 2 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
  • Page 32 Terminals 1 - 2 and 6: Active signal Reed switch The F016-P is suitable for use with flowmeters with a reed switch. To avoid pulse bounce from the reed-switch, it is advised to select REED LP - low-pass filter ( SETUP 5.1: FLOWMETER >...
  • Page 33: Terminals 4-5: Power Supply - Type Px And Pd

    TERMINALS 4-5: POWER SUPPLY - TYPE PX AND PD To power the F016-P a 8-30V DC (type PX) or 16-30V DC (type PD) power supply can be applied. Connect the "-" to terminal 4 and the "+" to terminal 5.
  • Page 34: Terminal Connectors Safe Area Applications - Type Pf, Pm

    Overview of terminal connectors - Type PF or PM 6.6.1 TERMINALS GND-1-2: POWER SUPPLY To power the F016-P with a power supply option of type PF or type PM, connect a suitable power supply to the terminals as indicated in below table. Note: NC is not connected.
  • Page 35: Terminals 3-4: Pulse Output

    To configure the sensor supply, see for details. Section 6.4.5: Sensor supply [»29] Coil The F016-P is suitable for use with flowmeters with a coil output signal. Two sensitivity levels can be selected with the SETUP-function ( SETUP 5.1: FLOWMETER > SIGNAL [»17] ●...
  • Page 36 Terminals 5 - 6: NPN signal input The F016-P is suitable for use with flowmeters with a PNP output signal. For a reliable pulse detection, the pulse amplitude has to go above 1.2 V. Signal setting PNP-LP employs a low-pass...
  • Page 37 Terminals 5 - 7: Active signal Reed switch The F016-P is suitable for use with flowmeters with a reed switch. To avoid pulse bounce from the reed switch, it is advised to select REED LP - low-pass filter ( SETUP 5.1: FLOWMETER >...
  • Page 38: Intrinsically Safe Applications

    User Manual F016-P INTRINSICALLY SAFE APPLICATIONS IDENTIFICATION The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model Type XI. If Type XI is not indicated your unit is not suitable for Intrinsically Safe applications!
  • Page 39: Electrical Installation In Hazardous Areas

    Personnel must read and understand this Operating Manual before carrying out its instructions. ● The F016-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 40: Electrical Data - Control Drawing

    User Manual F016-P 7.2.2 ELECTRICAL DATA - CONTROL DRAWING trol Dr ing F -P-XI Ce t r ific t a ion F0-SERIES – Type -XI T RMINAL CONNE CTORS F0 ERIE c mm on ground Ce tif r ica e number: CSA.08.2059461...
  • Page 41: Installations Based On Atex Or Iecex Certificate

    F016-P User Manual 7.2.3 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions ● For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1168 X. ● For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx DEK 08.0006X.
  • Page 42: Electrical Data - Annex 1

    User Manual F016-P 7.2.4 ELECTRICAL DATA - ANNEX 1 Annex 1 ( mo el p s eci fic) to prod uct certif c i ates KEMA 03ATEX1168 X, IECEx DEK 08. 00 6 X Model F0..-P-XI Int nal supply for use w...
  • Page 43: Terminal Connectors Hazardous Area Applications

    7.3.1 POWER SUPPLY The F016-P can be powered from an external power supply. For Types PX or PD, an optional internal power supply is also available in the form of an intrinsically safe lithium primary battery (Type PC). When both external and internal power supplies are available, the internal power supply is interrupted and will serve as a backup supply.
  • Page 44: Configuration Examples Intrinsically Safe Applications

    Sensor supply voltage on Terminal 3: 1.2-3.2V DC. Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F016-P, the battery will be disabled automatically until the power is disconnected 7.4.2 F016-P-OT-PX-XI-(ZB) - EX IA IIC/IIIC Fig. 40:...
  • Page 45: F016-P-Ot-Px-Xi-Zb - Ex Ia Iic/Iiic

    F016-P-OT-PX-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F016-P, the battery will be disabled automatically until the power is disconnected. 7.4.4 F016-P-OT-PD-XI-ZB - EX IA IIC/IIIC Fig. 42:...
  • Page 46: Maintenance

    Personnel must read and understand this Operating Manual before carrying out its instructions. ● The F016-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed.
  • Page 47: Battery Replacement

    F016-P User Manual BATTERY REPLACEMENT 8.3.1 SAFETY INSTRUCTIONS ● Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated battery can become unsafe. Unsafe batteries can cause serious injury. Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or expose the contents to water.
  • Page 48: Battery Replacement Procedure

    User Manual F016-P 8.3.2 BATTERY REPLACEMENT PROCEDURE Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in Section 8.3.1: Safety instructions [»47] When used in Intrinsically Safe applications - Type PC: The hook-and-loop fastener that holds the battery is antistatic and thus fit for Hazardous Area use.
  • Page 49: Appendix A - Technical Specification

    F016-P User Manual APPENDIX A - TECHNICAL SPECIFICATION GENERAL DISPLAY Type High intensity reflective numeric and alphanumeric LCD, UV-resistant Digits 7 with height 17mm (0.67”) and 11 with height 8mm (0.31”). Various symbols and measuring units. Dimensions 90 x 40 mm (3.5” x 1.6”)
  • Page 50 User Manual F016-P POWER REQUIREMENTS Type PB SAFE AREA ONLY - Standard lithium primary battery. Life up to 5 years. Type PC INTRINSICALLY SAFE - Certified lithium primary battery. Life up to 5 years. Type PD 16-30 V DC. Max power consumption 1 W.
  • Page 51: Input

    F016-P User Manual HAZARDOUS AREA (TYPE XI OR XF) Intrinsically safe ATEX appr. KEMA 05ATEX1168 X IECEx appr. IECEx KEM 08.0006X Type XI II 1 G Ex ia IIC T4 Ga Ex ia IIC T4 Ga II 1 D Ex ia IIIC T 100ºC Da...
  • Page 52: Appendix B - Troubleshooting

    APPENDIX B - TROUBLESHOOTING Table 1 lists and describes how to troubleshoot problems that can occur when installing or operating the F016-P. Table 2 lists internal alarm codes and conditions signaled by a blinking ALARM flag on the display ). Press the SELECT key several times to display the 4-digit error code shown in Table 2.
  • Page 53: Appendix C - Legal Information

    DECLARATIONS OF CONFORMITY EU De cla tio n of Conformi Fluidwell F0‒Series indicators he , February 2022 We, Fluidwell BV, declare under our s e ol respons ibility that the F0 ‒Series indicators are de igne d and will operate conform the following applicable European...
  • Page 54 User Manual F016-P LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE: DATE: TOTAL UNIT DECIMALS K-FACTOR DECIMALS K-FACTOR FLOW RATE UNIT TIME UNIT DECIMALS K-FACTOR DECIMALS K-FACTOR CALCULATION CUT-OFF DISPLAY FUNCTION total BACKLIGHT BACKLIGHT BRIGHTNESS POWER MANAGEMENT LCD UPDATE 1 sec...
  • Page 55 F016-P User Manual OTHERS TYPE / MODEL F016-P SOFTWARE VERSION 03.xx.xx SERIAL NUMBER xxxxxxx PASS CODE 0000 TAG NUMBER 0000000 FW_F016-P_M_v0501-01_EN Page 55...
  • Page 56 Fluidwell bv P.O. Box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives the Netherlands the Netherlands © Copyright 2022 - FW_F016-P_M_v0501-01_EN...

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