Precor StairClimbers Experience 800 line Series Service Manual
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Precor StairClimbers Experience 800 line Series Service Manual

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Summary of Contents for Precor StairClimbers Experience 800 line Series

  • Page 1 Service Manual Experience™ Series 800 line StairClimbers™...

  • Page 2: Table Of Contents

    Fastener Torque Specification Calibration Specification Bolt Grade Identification Bolt Grade Markings Chart Parts Lubricants Cleaning Procedure Approved Cleaning Products Cleaning Procedure Power Requirements Equipment Spacing Requirement Operation Verification Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page ii any questions.
  • Page 3 Hardware Validation Diagnostics Tests Menu (51765761) Club Settings Menu (5651565) Information Display (65) Touchscreen Console Standard Service Menus Service Settings Menu ( (51765761) About menu Equipment Usage menu Maintenance menu(1) Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page iii any questions.
  • Page 4 Step Chain Tension Adjustment About Specifications Service Videos Procedure Gates® Carbon Drive™ Mobile App User Guide Gates Carbon Drive™ Mobile App Download Gates Instructional Video Measurement Guidelines: Specialized Tools Procedure Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page iv any questions.
  • Page 5 Power Entry Switch Assy Replacement About Fuse Replacement Wire Diagram Procedure Handlebar Replacement About Procedure Handlebar HHHR Grips and Remote Stop & Speed Control Buttons Replace- ment Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page v any questions.
  • Page 6 OBS Obstruction Sensor Replacement About Procedure Drive Belt Replacement About Specifications Service Videos Procedure Brake Assembly Replacement About Procedure Drive Chain Replacement About Procedure Input Drive Assy Replacement About Procedure Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page vi any questions.
  • Page 7 Verify (reproduce) the customer issue Verify the Club Settings Verify service bulletin and software update incorporation Verify console operation Verify that there are no current active error codes Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page vii any questions.
  • Page 8 Left and Right Handlebar Cable Wire Diagram Power Entry Assemble Wire Diagram COMM Cable Wire Diagram Product Literature & Videos Service & Maintenance Documentation Precor Websites Service Videos Parts Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page viii any questions.
  • Page 9 Parts List - SCL800 Appendix A : Edition Information Edition Additional Documentation Copyright Appendix B : Notices and Safety Trademarks Intellectual Property Warranty Safety Notices Service Safety Guidelines Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page ix any questions.

  • Page 10: Introduction

    Introduction Only Precor certified technicians are authorized to service Precor equipment. If you are not a Precor certified servicer, you must not attempt to service any Precor product. Call your dealer for service information WARNING: This service documentation is for use by Precor certified servicer pro- viders only.

  • Page 11: Additional Service Documentation And Videos

    "System Wiring Diagram" on page 260 "Product Literature & Videos" on page 264 "Parts " on page 267 "Edition Information" on page i "Service Safety Guidelines" on the facing page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 2 any questions.

  • Page 12: Service Safety Guidelines

    Service Safety Guidelines WARNING: Only Precor certified servicers and technicians are permitted to ser- vice Precor products. Personal injury can result from electrical shock and/or mech- anical moving parts. Review the following safety information prior to servicing the equipment. This safety inform- ation will help to prevent personal injury or damage to the equipment while servicing the equipment.
  • Page 13 Remove jewelry (especially from ears and neck). Tie up long hair. Remove neck ties. Do not wear loose clothing. See Also "Notices and Safety" on page ii "Safety Notices" on page iii Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 4 any questions.

  • Page 14: General Information

    The step drive uses the weight of the user and a resistance brake (EMS brake) to control the step speed. The minimum weight of the Personal Viewing System display. steps per minute Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 5 any questions.
  • Page 15 It is therefore invisible to the human eye. IR is generally understood to encompass wavelengths from the nominal red edge of the visible spectrum around 700 nanometers (fre- quency 430 THz), to 1 millimeter (300 GHz). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 6 any questions.

  • Page 16: Model And Serial Numbers

    Active Status Light: Service and maintenance status light. The hertz (symbol: Hz) is the derived unit of frequency in the International System of Units (SI) and is defined as one cycle per second. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 7 any questions.
  • Page 17 EFX: Moving Ramp/Fixed Arms EFX: Man Ramp/Mov Arms EFX: Fixed Ramp/Moving Arms Treadmill Elliptical Fitness Crosstrainer Adaptive Motion Trainer Upright Bike Recumbent Bike StairClimber Spinner Indoor Cycle Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 8 any questions.

  • Page 18: Serial Numbers

    1 letter build month code, a 2 digit day built, a 2 digit year built and a four digit consecutive daily build number. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 9...

  • Page 19: Serial Number Label Location

    2 General Information Orientation Serial Number Label Location Orientation The equipment orientation (front, right, left, & back) is referenced to an exerciser standing on the machine facing the console. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 10 any questions.

  • Page 20: Tools And Supplies

    5 NM torque is equivalent to 5 newton's of force applied one meter from the center of the bolt, 6 ft-lb is equivalent to 6 lbs of force applied 1 foot away from the center of the bolt. digital volt meter Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 11 any questions.

  • Page 21: Specification Summary

    Electrostatic Discharge or Electrostatic Sensitive Device. Radio Frequency: Identifies electromagnetic signals with frequency spectrum between the 3 kHz (3,000 hertz) to 300 GHz (300 billion hertz) range. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 12 any questions.

  • Page 22: Calibration Specification

    BOLT. Bolt Grade Markings Chart Example bolt grades used on Precor equipment (may not represent all bolt grades). Always match the replacement bolt grade marking to the removed bolt grade marking. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 13 any questions.

  • Page 23: Parts

    Parts IMPORTANT: Always purchase OEM replacement parts and hardware from Pre- cor. If you use parts not approved by Precor, you could void the Precor Limited War- ranty. Use of parts not approved by Precor may cause injury. There is a copy of the parts Exploded View Diagram and Parts Identification List included in the Parts chapter (see Parts)that you can use as a quick reference.

  • Page 24: Cleaning Procedure

    Generic cleaning procedure applicable to all Precor equipment: TIP: There are many product specific PREVENTATIVE MAINTENANCE cleaning videos available on the Precor Connect SERVICE VIDEOS web page. Log in to your Precor Connect servicer account and select SERVICE VIDEOS, see SERVICE VIDEOS.

  • Page 25: Power Requirements

    Equipment Spacing Requirement The minimum side to side spacing between StairClimbers is 20 in (60 m) and the minimum front to back spacing is 20 in (60 m). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 16 any questions.
  • Page 26 2 General Information Equipment Spacing Requirement Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 17 any questions.

  • Page 27: Operation Verification

    1. Access the Hardware Validation Diagnostic Test menu (51765761) and run the following tests: KEYPAD or KEYBOARD TEST: Select KEYPAD TEST and follow prompts to run test. light-emitting diodes. Touchscreen console Control Processing Assembly. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 18 any questions.
  • Page 28 Verify that the stairs can reach the maximum speed and then returns to the minimum speed level. Make sure that the stairs speed change is smooth and that there are no unusual noises. steps per minute Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 19 any questions.
  • Page 29 700 nanometers (fre- quency 430 THz), to 1 millimeter (300 GHz). Handheld Handlebar Heart Rate Heart Rate Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 20 any questions.
  • Page 30 3. On successful completion of all verification tests, return to service. ANT+ (pronounced ant plus) is a wireless protocol for monitoring sensor data such as a person's heart rate or a bicycle's tire pressure Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 21 any questions.

  • Page 31: Standard Service Menus

    Standard Service Menus About There is a set of equipment Standard Service Menus that are supported across Precor car- dio product lines designed to allow servicers and clubs to manage, configure/setup, and maintain/test the equipment: The service menus are grouped into functional service cat-...

  • Page 32: Led Consoles: P10, P30, P30I And P31

    Note: Service access code 65 "Information Display" is not used on touchscreen consoles. The Information Display menus are integrated into the Service Settings menus. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 23 any questions.

  • Page 33: How To Access The Standard Service Menus

    4 Standard Service Menus How to Access the Standard Service Menus How to Access the Standard Service Menus P10, P30, P30i and P31 LED consoles Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 24 any questions.

  • Page 34: P80 Touchscreen Console

    2. Press and hold the Pause key while pressing CH up >VOL down > VOL up > CH down: 3. Use the touch keypad to type in the service access code. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 25 any questions.

  • Page 35: P62 And P82 Touchscreen Consoles

    2. Press and hold the VOL down key while pressing CH up >CH down > CH down > CH up: 3. At the Sign-In screen, type in the service access code. Touchscreen Display Calibration shortcut Console shortcut to access the Touchscreen Calibration test. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 26 any questions.

  • Page 36: Debug Information Report Shortcut

    Short for Universal Serial Bus, is an industry standard developed in the mid-1990s that defines the cables, connectors and communications protocols used in a bus for connection, communication, and power supply between computers and electronic devices. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 27 any questions.
  • Page 37 4 Standard Service Menus How to Access the Standard Service Menus IMPORTANT: Do not remove the USB drive until the "Report was successful" mes- sage is shown, (approx. 1 min). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 28 any questions.

  • Page 38: Navigating The Service Menus

    3. On P31 SCL800 StairClimber consoles, the PAUSE key is replaced with the STOP key. There is also an additional handlebar grip Remote STOP key that performs the same func- tions. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 29 any questions.

  • Page 39: P30I Consoles

    • Use the touchscreen BACK softkey to return to the pre- vious menu display. • Continue selecting the BACK softkey to exit the service software. PAUSE hardkey Stop a running diagnostic test. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 30 any questions.

  • Page 40: P62 Touchscreen Consoles

    • Continue selecting the BACK hardkey to exit the service software. PAUSE hardkey Stop a running diagnostic test. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 31 any questions.

  • Page 41: Led Console Standard Service Menus

    • SPMA xxx: the A spm sensor. Active Status Light: Service and maintenance status light. steps per minute Printed circuit assembly, generally referred to as either an upper PCA or lower PCA. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 32 any questions.
  • Page 42 It is therefore invisible to the human eye. IR is generally understood to encompass wavelengths from the nominal red edge of the visible spectrum around 700 nanometers (fre- quency 430 THz), to 1 millimeter (300 GHz). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 33 any questions.

  • Page 43: Club Settings Menu (5651565)

    Language for single use workouts can also be set by the user from the workout options. Default: English SET UNITS Sets the measurement units to U.S. Standard or Metric. Default: U.S. SELECT UNITS Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 34 any questions.
  • Page 44 Sets the maximum remote step rate. Settings: Disable/Enable RATE Default: Disabled SET CUSTOM PROGRAM You can create and save two custom workouts on your treadmill and one custom workout on your other Precor equipment. SET CUSTOM Range: ON/OFF WORKOUTS 1 AND 2 Default: OFF Note: The Total Body Workout can only be turned on in this Club Settings menu.

  • Page 45: Information Display

    Used to track the belt replacement number of steps. Reset the belt step count after each belt replacement. ODOMETER The odometer provides the accumulated Elliptical Fitness Crosstrainer Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 36 any questions.
  • Page 46 On treadmills, it is the console to base function interface and the motor con- troller unit (MCU). On self-powered units, it is the lower PCA console to base function inter- face. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 37 any questions.
  • Page 47 OFF on some models: (1) ASL equipped machines only. (2) TRM600 series treadmills only. (3) SCL800 StairClimber only. (4) Not used on SCL800 models. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 38 any questions.

  • Page 48: Touchscreen Console Standard Service Menus

    LAN equipment carrying the Wi-Fi logo have been interoperability tested for compatibility with one (or more) 802.11 standards, and certified by the Wi-Fi Alliance to be sold under the Wi-Fi brand. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 39 any questions.
  • Page 49 Note: Must be connected to the internet and register with ® (Preva Business Suite). menu: Settings > Partition Configuration Partition Con- OEM use only, contact Precor Customer Service for inform- figuration ation. Preva Business Suite Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 40...

  • Page 50: About Menu

    "Error Code Troubleshooting Guide", see Error Code Troubleshooting TRM800 version 1 treadmills mfg. dates 2010 thru 2014. TRM800 version 1 treadmills mfg. dates 2010 thru 2014. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 41 any questions.
  • Page 51 Network Time Protocol (NTP) is a networking protocol for clock synchronization between computer systems over packet-switched, variable-latency data networks. Upright Bike Recumbent Bike Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 42 any questions.

  • Page 52: Equipment Usage Menu

    Used to report that there is a maintenance issue that requires attention; it could indicate routine maintenance is due or that a machine failure (error code) has occurred that required atten- tion. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 43 any questions.
  • Page 53 Yellow Pulsing There is a current non-recoverable fault con- Motor controller, motor controller unit, or motor controller module: used on treadmills, con- tains the LPCA and motor controller functionality. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 44 any questions.

  • Page 54: System Settings Menu

    2. Select Configure > Configuration > select a network from the list and enter your credentials to access that network. 3. Select Back to save settings and return to the Con- nectivity screen. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 45 any questions.
  • Page 55 System Settings > TV Settings TV Settings menu Configuration TV settings and channel guide. menu: System Settings > TV Settings > Channel Guide     » Channel Guide TV channel configuration. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 46 any questions.
  • Page 56 Specify the workout duration and equipment Limits for your facility. menu: System Settings > Audio Settings > Default Wired Headphone Volume     » Default Wired Headphone Volume Range: 1 to 15 Default: 6 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 47 any questions.
  • Page 57 Bluetooth is a wireless technology standard for exchanging data over short distances (using short-wavelength UHF radio waves in the ISM band from 2.4 to 2.485 GHz from fixed and mobile devices, and building personal area networks (PANs). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 48 any questions.

  • Page 58: System Tests Menu

    System Tests > Brake Test If the brake is operational, provides the following operating information: Brake Test PWRB XXX: The current power bits. RPM: Brake generator RPM. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 49 any questions.
  • Page 59 Direct Current: electrical current that only flows in one direction. Alternating Current: electric current which periodically reverses direction between positive and negative polarity. liquid crystal display. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 50 any questions.

  • Page 60: Club Settings (5651565)

    Refer to the following touchscreen console service menus for similar equipment inform- ation: About menu, see "About menu" on page Equipment Usage, menu see "" on page Maintenance menu, see "" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 51 any questions.

  • Page 61: Adjustment Procedures

    "Drive Belt Tension Adjustment" on the facing page "Drive Chain Tension Adjustment" on page 60 "Step Chain Tension Adjustment" on page 66 " Gates® Carbon Drive™ Mobile App User Guide" on page 71 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 52 any questions.

  • Page 62: Drive Belt Tension Adjustment

    " Gates® Carbon Drive™ Mobile App User Guide" on page The hertz (symbol: Hz) is the derived unit of frequency in the International System of Units (SI) and is defined as one cycle per second. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 53 any questions.

  • Page 63: Specialized Tools

    4. Set the Holding Brake handle to OFF (all the way back). This will allow the drive belt and stairs to move when the power is OFF. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 54 any questions.
  • Page 64 Drive and Brake assembly pulleys. Review the following steps: a. Rotate the pulleys several rotations to make sure the belt is properly seated and aligned. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 55 any questions.
  • Page 65 " Gates® Carbon Drive™ Mobile App User Guide" on page 71. Make the measurement midway between the Drive and Brake Assy pulleys. Include three consistent frequency measurements per FREQUENCY AVERAGE result. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 56 any questions.
  • Page 66 Make a Carbon Drive™ app sonic belt tension frequency measurement (FREQUENCY AVERAGE), see " Gates® Carbon Drive™ Mobile App User Guide" on page Counter clockwise direction Clockwise direction Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 57 any questions.
  • Page 67 +/- 10 Hz. If the belt tension is out-of-specification, repeat the belt tension adjustment process. Return to service 7. Set the Holding Brake handle to ON (all the way forward). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 58 any questions.
  • Page 68 "Top Cover Replacement" on page 81). 10. Connect the power cord and switch the power ON. 11. Verify machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 59 any questions.

  • Page 69: Drive Chain Tension Adjustment

    Drive Chain Adjustment Procedure Review entire procedure before starting. 1. Switch the power OFF and disconnect the power cord (slide the red release tab reward to unlock). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 60 any questions.
  • Page 70 4. Do a general inspection of the Drive Chain system components: the Tensioner assembly: the Frequency Damper Chain Guide, the Drive Chain, the upper Drive Sprocket, and the lower Intermediate Sprocket. Replace any worn or damaged parts. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 61 any questions.
  • Page 71 (10 mm),: a. If NOT within specification, continue procedure to adjust the tension. b. If within specification, verify the minimum pinch point distance, see Pinch Point Distance Measurement. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 62 any questions.
  • Page 72 Minimum Pinch Point Distance 1" (2.5 cm. a. If not within specification, continue to the next step. b. If within specification, go to Return To Service. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 63 any questions.
  • Page 73 Replace the chain and verify the specification. Return to service 9. Set the Holding Brake handle to ON (all the way forward). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 64 any questions.
  • Page 74 Covers Replacement" on page 88). Top cover (see "Top Cover Replacement" on page 81). 14. Verify full machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 65 any questions.

  • Page 75: Step Chain Tension Adjustment

    Specifications System Component Specification Step Chain Tension The rear step shaft chain link is within the top half of the step chain tension adjustment slot. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 66 any questions.

  • Page 76: Service Videos

    Verify that the step chain is within spe- cification: The rear step shaft chain link is within the top half of the step chain tension Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 67...
  • Page 77 5. Move the chain so that the rear step shaft (shaft that connects the steps to the chain) can be viewed in the tension adjustment slot (located on the frame right and left mid upright tubes). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 68 any questions.
  • Page 78 9. Repeat the tension verification and adjustment for both the left and right step chains. Return to service 10. Set the Holding Brake handle to ON (all the way forward). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 69 any questions.
  • Page 79 Covers Replacement" on page 88). Top cover (see "Top Cover Replacement" on page 81). 15. Verify full machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 70 any questions.

  • Page 80: Gates® Carbon Drive™ Mobile App User Guide

    Gates Carbon Drive App download The hertz (symbol: Hz) is the derived unit of frequency in the International System of Units (SI) and is defined as one cycle per second. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 71 any questions.

  • Page 81: Gates Instructional Video

    The “FREQUENCY AVERAGE” is the average of three individual belt tension "FREQUENCIES" measurement results. Always include three frequency results in the “FREQUENCY AVERAGE” result. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 72 any questions.

  • Page 82: Specialized Tools

    (iOS or Android). 1. If the app is not installed, install the Gates Carbon Drive™ Mobile App , see Gates Carbon Drive™ Mobile App. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 73 any questions.
  • Page 83 4. Before starting to make a measurement, review the Measurement Guidelines topic which provides valuable information that will help you to use the Carbon Drive app. 5. Select the Frequency page. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 74 any questions.
  • Page 84 7. Typically choose the belt measurement location as close as possible to the midway point between the two measurement pulleys. Refer to the belt adjustment procedure for specific details. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 75 any questions.

  • Page 85: How To Delete Measurements

    IMPORTANT: This app MUST be used in a quiet environment. How to delete measurements: 1. To delete a measurement, tap the measurement frequency icon and then select DELETE. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 76 any questions.
  • Page 86 5 Adjustment Procedures Gates® Carbon Drive™ Mobile App User Guide Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 77 any questions.

  • Page 87: Replacement Procedures

    "Intermediate Sprocket & Speed Sensor Wheel Replacement" on page 211 "Speed Sensor PCA board Replacement" on page 218 "Stair Step Replacement" on page 222 "Lower Bearing Rail Replacement" on page 232 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 78 any questions.

  • Page 88: Covers And Panels Replacement

    "Top Cover Replacement" on page 81 Top Cover "Top Cover Replacement" on page 81 Upper and Lower Forward "Upper and Lower Forward Access Covers Replace- Access Covers ment" on page 88 StairClimber Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 79 any questions.
  • Page 89 "Inner Panel Covers Replacement" on page 98 Chain Rail Covers "Chain Rail Cover Replacement" on page 103 Step Covers "Step Cover Replacement" on page 108 Lower Handlebar Caps "Handlebar Replacement" on page 131 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 80 any questions.

  • Page 90: Service Videos

    1. Insert a nylon flat tip screwdriver into the slot between the Gasket Support and Upper Forward covers (located below the neck weldment). Then carefully pry up to remove the Neck Gasket and Gasket Support covers. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 81 any questions.
  • Page 91 Repeat to release the second front Tab. Next release the left and right side cover Tabs. Use both hands to simultaneously strike the left and right side tab symbols releasing the Top cover Tabs. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 82 any questions.
  • Page 92 Chain Rail covers. Remove the Top cover by lifting the front upward while sliding the cover forward until the rear hinge tabs clear the Chain Rail covers. Then lift up the back of the cover and rearward to remove. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 83 any questions.
  • Page 93 Then rotate the front of the Top cover downward while inserting the hinge tabs into the left and right Chain Rail cover tab slots. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 84 any questions.
  • Page 94 Access and Forward Access cover locking clips. Use the palm of your hand to strike the top of the Top cover at each Tab position to snap and lock in place. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 85...
  • Page 95 3. Place the Neck Gasket Support cover in position and strike to snap in place. Then carefully place the Neck Gasket around the neck weldment, split facing front, and then press fit the Gasket into the Gasket Support cover. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 86 any questions.
  • Page 96 6 Replacement Procedures Covers and Panels Replacement Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 87 any questions.

  • Page 97: Upper And Lower Forward Access Cover Replacement

    Then release the two Lower Forward Access cover left and right side tabs using the same process. c. After all four tabs are released, lift the cover assembly upward and forward to remove. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 88 any questions.
  • Page 98 3. Skip step if the Upper and Lower Forward Access covers do not need to be sep- arated. Remove the seven T20 screws to separate the Upper and Lower Forward Access cov- ers. Retain part(s) and/or fastener(s) for installation. Installation Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 89 any questions.
  • Page 99 Lower tabs first and then the upper tabs. Verify that the four cover tabs are securely locked in place. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 90 any questions.
  • Page 100 6 Replacement Procedures Covers and Panels Replacement 3. Replace the Top cover, see "Top Cover Replacement" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 91 any questions.

  • Page 101: Side Access Covers Replacement

    2. Grasp the front edge and pull forward to remove the Side Access covers. There are seven tabs that attach the cover to the Base, Step, and Chain Rail covers. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 92...
  • Page 102 Base, Step, and Chain Rail cover tabs. Continue to push the cover rearward to lock all seven mounting tabs in place. 2. Repeat procedure for both left and right Side Access covers. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 93 any questions.
  • Page 103 3. Reinstall the Front cover (see "Upper and Lower Forward Access Covers Replace- ment" on page 88) and Top cover (see "Top Cover Replacement" on page 81). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 94 any questions.

  • Page 104: Base Cover Replacement

    Two screws are located in the front attaching the cover to the front lower frame weldment. The other two screws attach the rear of the cover to the left and right Step covers. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 95 any questions.
  • Page 105 Make sure the cover tabs align with the lower frame weldment and the Step cover mounting tabs while pushing the cover into position. Continue to push the cover rearward to lock all mounting tabs in place. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 96 any questions.
  • Page 106 "Side Access Covers Replacement" on page 92), Front cover (see "Upper and Lower Forward Access Covers Replacement" on page 88), and Top cover (see "Top Cover Replacement" on page 81), . Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 97 any questions.

  • Page 107: Inner Panel Covers Replacement

    "Upper and Lower Forward Access Covers Replacement" on page are removed. 2. Set the Holding Brake handle to OFF (all the way back). This will allow the steps to move. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 98 any questions.
  • Page 108 Inner Panel cover. The steps will need to be moved up/down as needed to access the lower screws. Both the left and right covers have the same screw pattern. Retain part (s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 99 any questions.
  • Page 109 1. Position the Inner Panel cover between the stairs and frame aligning the screw holes. Do not fully tighten screws until all fourteen (14x) T20 torque screws have been installed. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 100 any questions.
  • Page 110 4. Set the Holding Brake handle to the ON position (all the way forward). This will keep the stairs from moving. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 101 any questions.
  • Page 111 5. Reinstall the Front cover assembly (see "Upper and Lower Forward Access Covers Replacement" on page 88) and Top cover (see "Top Cover Replacement" on page 81). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 102 any questions.

  • Page 112: Chain Rail Cover Replacement

    88) and Side Access covers, (see "Side Access Covers Replacement" on page 92). 2. Remove the left and/or right Handlebar(s) as needed. see "Handlebar Replacement" on page 131. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 103 any questions.
  • Page 113 4. Remove the three #3 Phillips mounting screws. Two upper and one lower. Then lift the cover up and off the frame handlebar mounting tube and remove. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 104 any questions.
  • Page 114 5. Place the cover over the frame handlebar mounting tube and align the screw mount- ing holes. Secure using three #3 Phillips mounting screws. Two upper and one lower screw. Fully tighten screws. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 105 any questions.
  • Page 115 6 Replacement Procedures Covers and Panels Replacement 6. Reinstall the Inner Panel left and/or right cover(s) as needed, see "Inner Panel Covers Replacement" on page 98). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 106 any questions.
  • Page 116 "Side Access Covers Replacement" on page 92), Front cover (see "Upper and Lower Forward Access Covers Replacement" on page 88) and Top cover (see "Top Cover Replacement" on page 81). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 107 any questions.

  • Page 117: Step Cover Replacement

    ASL board. Active Status Light: Service and maintenance status light. Printed circuit assembly, generally referred to as either an upper PCA or lower PCA. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 108 any questions.
  • Page 118 Covers and Panels Replacement 5. Remove the six #3 Phillips screws and remove the Step cover. Installation 1. Reinstall the Step cover and secure using the six #3 Phillips screws. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 109 any questions.
  • Page 119 "Side Access Covers Replacement" on page 92), Front cover (see "Upper and Lower Forward Access Covers Replacement" on page 88) and Top cover (see "Top Cover Replacement" on page 81). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 110 any questions.

  • Page 120: Handlebar Replacement

    Contact Heart Rate sensor, same as HHHR (Handheld Heart Rate sensor). Upper PCA board Heart Rate Printed circuit assembly, generally referred to as either an upper PCA or lower PCA. Handheld Handlebar Heart Rate speed control Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 111 any questions.
  • Page 121 2. Remove the console rear Access Panel cover. Retain part(s) and/or fastener(s) for installation. Disconnect a device power cord plug or cable connector from the power receptacle or out- let. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 112 any questions.
  • Page 122 4. For the Left Handlebar removal, disconnect the left handlebar CHR/SPD CTRL cable from the right handlebar CHR/STOP "Y" cable connector. No other cables need to be disconnected. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 113 any questions.
  • Page 123 Disconnect the HHHR cable from the HR PCA board. Carefully feed the cable through the hole in the armor weldment. Disconnect the right handlebar CHR/STOP CTRL cable from the console UPCA "REMOTE CNTRL" (J13) connector. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 114 any questions.
  • Page 124 Carefully insert a plastic tip flat blade screwdriver into the removal slot to pry apart "unsnap" the covers and remove. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 115 any questions.
  • Page 125 Retain part(s) and/or fastener(s) for installation. 9. If you are removing the Chain Rail cover, go back and remove the loosened lower handlebar post bottom screw. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 116 any questions.
  • Page 126 Carefully feed the console interface cable and connector(s) through the mast handlebar mounting bracket and console mounting plate. Secure using the two "7/32" hex key screws and fully tighten. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 117 any questions.
  • Page 127 Handlebar post screws. 13. For the Left Handlebar installation, reconnect the left handlebar CHR/SPD CTRL cable to the right handlebar CHR/STOP "Y" cable connector. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 118 any questions.
  • Page 128 Reconnect the right handlebar CHR/STOP cable to the console UPCA "REMOTE CNTRL" (J13) connector. 15. Reinstall the console onto the mast mounting plate. Secure using the four 5/32" (4 mm) hex key console mounting bolts. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 119 any questions.
  • Page 129 TIP: Adding a thin layer of lubricant (Super Lube) onto the rubber O-ring will help fit the O-ring into the Cap covers O-ring groove. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 120 any questions.
  • Page 130 Covers and Panels Replacement 20. Connect the power cord and switch the power ON. 21. Verify machine operation (see "Operation Verification" on page 18) and return to ser- vice. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 121 any questions.

  • Page 131: Drip Shield Replacement

    "Top Cover Replacement" on page Forward Upper/Lower Access covers (see "Upper and Lower Forward Access Covers Replacement" on page Side Access Covers (see "Side Access Covers Replacement" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 122 any questions.
  • Page 132 Fully tighten the left and right #3 Phillips Drip Shield front screws. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 123...
  • Page 133 "Top Cover Replacement" on page 6. Connect the power cord and switch the power ON. 7. Verify machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 124 any questions.

  • Page 134: Power Cord Replacement

    How to Connect and Disconnect Simply pull the red release tab while removing or inserting to unlock or lock the plug in place. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 125 any questions.

  • Page 135: Power Entry Switch Assy Replacement

    The Power Entry Switch assy uses two 250 VAC, 2 A, 5 × 20 mm, time-lag, surge withstand, glass body, cartridge fuses. Alternating Current: electric current which periodically reverses direction between positive and negative polarity. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 126 any questions.

  • Page 136: Wire Diagram

    If blown, discard and replace with new good condition fuse. 3. Insert two good condition fuses and reinstall the fuse drawer. Wire Diagram SCL800 Power Entry Switch Assembly wire diagram. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 127 any questions.

  • Page 137: Procedure

    Disconnect the green chassis ground wire spade connector. 4. Remove the two #3 Phillips screws and remove the Power Entry Switch Assembly from the bracket. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 128 any questions.
  • Page 138 2. Reconnect the following cables to the back of the Input power switch assembly, see "" on page 127.: Reconnect the power cable brown and blue spade connectors: Reconnect the green chassis ground wire spade connector. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 129 any questions.
  • Page 139 "Upper and Lower Forward Access Covers Replacement" on page Top cover (see "Top Cover Replacement" on page 6. Verify full machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 130 any questions.

  • Page 140: Handlebar Replacement

    Contact Heart Rate sensor, same as HHHR (Handheld Heart Rate sensor). Upper PCA board Heart Rate Printed circuit assembly, generally referred to as either an upper PCA or lower PCA. Handheld Handlebar Heart Rate speed control Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 131 any questions.

  • Page 141: Procedure

    2. Remove the console rear Access Panel cover. Retain part(s) and/or fastener(s) for installation. Disconnect a device power cord plug or cable connector from the power receptacle or out- let. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 132 any questions.
  • Page 142 4. For the Left Handlebar removal, disconnect the left handlebar CHR/SPD CTRL cable from the right handlebar CHR/STOP "Y" cable connector. No other cables need to be disconnected. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 133 any questions.
  • Page 143 Disconnect the HHHR cable from the HR PCA board. Carefully feed the cable through the hole in the armor weldment. Disconnect the right handlebar CHR/STOP CTRL cable from the console UPCA "REMOTE CNTRL" (J13) connector. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 134 any questions.
  • Page 144 Carefully insert a plastic tip flat blade screwdriver into the removal slot to pry apart "unsnap" the covers and remove. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 135 any questions.
  • Page 145 Retain part(s) and/or fastener(s) for installation. 9. If you are removing the Chain Rail cover, go back and remove the loosened lower handlebar post bottom screw. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 136 any questions.
  • Page 146 Carefully feed the console interface cable and connector(s) through the mast handlebar mounting bracket and console mounting plate. Secure using the two "7/32" hex key screws and fully tighten. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 137 any questions.
  • Page 147 Handlebar post screws. 13. For the Left Handlebar installation, reconnect the left handlebar CHR/SPD CTRL cable to the right handlebar CHR/STOP "Y" cable connector. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 138 any questions.
  • Page 148 Reconnect the right handlebar CHR/STOP cable to the console UPCA "REMOTE CNTRL" (J13) connector. 15. Reinstall the console onto the mast mounting plate. Secure using the four 5/32" (4 mm) hex key console mounting bolts. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 139 any questions.
  • Page 149 TIP: Adding a thin layer of lubricant (Super Lube) onto the rubber O-ring will help fit the O-ring into the Cap covers O-ring groove. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 140 any questions.
  • Page 150 Handlebar Replacement 20. Connect the power cord and switch the power ON. 21. Verify machine operation (see "Operation Verification" on page 18) and return to ser- vice. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 141 any questions.

  • Page 151: Handlebar Hhhr Grips And Remote Stop & Speed Control Buttons Replace- Ment

    STOP key and handlebar remote STOP button provide the same functionality. Handheld Handlebar Heart Rate Emergency Stop: Safety clip and lanyard attached to the stop switch to immediately turn off power bringing the machine to a stop. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 142 any questions.

  • Page 152: Procedure

    2. Remove the three #2 Phillips screws, disconnect the HHHR cable from the heart rate sensor, and remove the bottom HHHR grip. Heart Rate Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 143 any questions.
  • Page 153 6. Connect the HHHR cable to the top HHHR grip sensor. 7. Then position the Remote Control Keypad and the HHHR top grip onto the handlebar and secure using the one #2 Phillips screw. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 144 any questions.
  • Page 154 8. Connect the HHHR cable to the bottom HHHR grip sensor and reinstall the bottom HHHR grip onto the handlebar. Secure using the three #2 Phillips screws. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 145 any questions.

  • Page 155: Left Handlebar Hr Grip And Remote Speed Control Button Replace- Ment

    1. Switch the power OFF and disconnect the power cord (slide the red release tab reward to unlock). 2. Remove the three #2 Phillips screws, disconnect the HHHR cable, and remove the bottom HHHR grip. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 146 any questions.
  • Page 156 6. Connect the HHHR cable to the top HHHR grip sensor. 7. Then position the Remote Speed Control Keypad and HHHR top grip onto the handle- bar and secure using the one #2 Phillips screw. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 147 any questions.
  • Page 157 8. Connect the HHHR cable to the bottom HHHR grip sensor and reinstall the bottom HHHR grip onto the handlebar. Secure using the three #2 Phillips screw and fully tighten. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 148 any questions.
  • Page 158 Grasp the left and right HHHR grips and verify that the console heart rate indic- ator is operating correctly. 11. Verify full machine operation (see "Operation Verification" on page 18) and return to service. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 149 any questions.
  • Page 159 6 Replacement Procedures Handlebar HHHR Grips and Remote Stop & Speed Control But- tons Replacement Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 150 any questions.

  • Page 160: Lpca (Lower Pca) Board Replacement

    On treadmills, it is the console to base function interface and the motor con- troller unit (MCU). On self-powered units, it is the lower PCA console to base function inter- face. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 151 any questions.

  • Page 161: Lpca Interface Cable Connections

    6 Replacement Procedures LPCA (Lower PCA) Board Replacement LPCA Interface Cable Connections Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 152 any questions.
  • Page 162 6 Replacement Procedures LPCA (Lower PCA) Board Replacement Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 153 any questions.

  • Page 163: Procedure

    "Drip Shield Replacement" on page 122. speed Obstruction sensor. Printed circuit assembly, generally referred to as either an upper PCA or lower PCA. Electrostatic Discharge or Electrostatic Sensitive Device. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 154 any questions.
  • Page 164 Interface Holding Brake (J3) Tach SPD SNSR (J6) Manual Stop (J9) Data COMM (J2) Active Status Light (J12) OBS Receiver (J8) OBS Emitter (J4) PWR (M1-BRN, M2-BLU) Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 155 any questions.
  • Page 165 LPCA (Lower PCA) Board Replacement Interface EMS Brake - LOAD (J7) 6. Remove the three #2 Phillips screw fasteners and remove the LPCA board. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 156 any questions.
  • Page 166 6 Replacement Procedures LPCA (Lower PCA) Board Replacement Installation 7. Reinstall the LPCA onto the mounting bracket and secure using the three #2 Phillips screws and fully tighten. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 157 any questions.
  • Page 167 8. Reinstall the following LPCA interface cables: Interface Holding Brake(J3) Tach - SPD SNSR (J6) Manual Stop(J9) Data COMM (J2) Active Status Light (J12) OBS Receiver (J8) OBS Emitter (J4) PWR (M1-BRN, M2-BLU) Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 158 any questions.
  • Page 168 Then slide the LPCA cover left to snap the tabs in place. Reinstall the one #2 Phillips screw fastener and fully tighten. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 159...
  • Page 169 "Top Cover Replacement" on page 12. Connect the power cord and switch the power ON. 13. Verify machine operation (see "Operation Verification" on page 18) and return to ser- vice. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 160 any questions.

  • Page 170: Active Status Light "Asl" Pca Board Replacement

    "Inner Panel Covers Replacement" on page Active Status Light: Service and maintenance status light. Printed circuit assembly, generally referred to as either an upper PCA or lower PCA. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 161 any questions.
  • Page 171 On treadmills, it is the console to base function interface and the motor con- troller unit (MCU). On self-powered units, it is the lower PCA console to base function inter- face. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 162 any questions.
  • Page 172 7. Remove the six #3 Phillips screws and remove the right Step cover (see "Step Cover Replacement" on page 108). 8. Remove the two T20 torque screws and the ASL mounting bracket. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 163 any questions.
  • Page 173 9. To remove the ASL PCA board, use a small flat blade screwdriver to pry the bottom PCA spring clip down while pulling the bottom edge of the PCA board from the mount- ing bracket. Installation Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 164 any questions.
  • Page 174 11. Reinstall the ASL mounting bracket onto the right Step cover and secure using the two T20 torque screws. Fully tighten the screws. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 165 any questions.
  • Page 175 13. Reconnect the ASL cable to the ASL PCA board. The ASL PCA cable connects to the LPCA "ASL" (J12) connector (see "LPCA (Lower PCA) Board Replacement" on page 151). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 166 any questions.
  • Page 176 ACTIVE STATUS LIGHT test (" LED Console Standard Service Menus" on page 32). Verify that the current ASL light color matches the status light state. 17. Switch the power OFF. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 167 any questions.
  • Page 177 "Upper and Lower Forward Access Covers Replacement" on page Top cover (see "Top Cover Replacement" on page 19. Verify full machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 168 any questions.

  • Page 178: Obs Obstruction Sensor Replacement

    Review entire procedure before starting. The OBS "receiver" and "emitter" sensors use the same replacement procedure. Removal 1. Switch the power OFF and disconnect the power cord (slide the red release tab reward to unlock). Obstruction sensor. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 169 any questions.
  • Page 179 On treadmills, it is the console to base function interface and the motor con- troller unit (MCU). On self-powered units, it is the lower PCA console to base function inter- face. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 170 any questions.
  • Page 180 The OBS Emitter sensor connects to the LPCA "OBS Emit- ter" (J4) connector and the OBS Receiver sensor connects to the LPCA "OBS receiver" (J8) connector (see "LPCA (Lower PCA) Board Replacement" on page 151). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 171 any questions.
  • Page 181 6 Replacement Procedures OBS Obstruction Sensor Replacement 8. Make sure the Holding Brake handle is set to ON (all the way forward). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 172 any questions.
  • Page 182 It is therefore invisible to the human eye. IR is generally understood to encompass wavelengths from the nominal red edge of the visible spectrum around 700 nanometers (fre- quency 430 THz), to 1 millimeter (300 GHz). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 173 any questions.
  • Page 183 6 Replacement Procedures OBS Obstruction Sensor Replacement Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 174 any questions.

  • Page 184: Drive Belt Replacement

    WARNING: The Drive belt must be replaced at 39 million steps steps of use. The belt could break if used beyond this limit causing immediate unanticipated stair movement and possible injury to the exerciser. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 175 any questions.

  • Page 185: Specifications

    The hertz (symbol: Hz) is the derived unit of frequency in the International System of Units (SI) and is defined as one cycle per second. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 176 any questions.
  • Page 186 Optional: Add tape to mark the position of the front carriage bolt nut on the belt ten- sion adjustment slot. This reference mark will provide a belt tension starting point for the replacement belt installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 177 any questions.
  • Page 187 10. Twist the Drive belt sideways so that the grooves face the pulley and slide the belt downward through the gap between the Brake Assy and Drive pulley. Counter clockwise direction Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 178 any questions.
  • Page 188 If there is no reference mark, tighten the belt tension until snug enough to produce a vibration when plucked. Do not over tension the belt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 179 any questions.
  • Page 189 "Drip Shield Replacement" on page 122. 16. Reinstall the following covers: Base cover (see "Base Cover Replacement" on page Side Access Covers (see "Side Access Covers Replacement" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 180 any questions.
  • Page 190 32. The new drive belt 39 million steps count replacement limit must start at zero steps. 19. Verify machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 181 any questions.

  • Page 191: Brake Assembly Replacement

    3. Remove the Drip Shield, see . 4. Set the Holding Brake handle to OFF (all the way back). This will allow the drive belt and stairs to move. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 182 any questions.
  • Page 192 On treadmills, it is the console to base function interface and the motor con- troller unit (MCU). On self-powered units, it is the lower PCA console to base function inter- face. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 183 any questions.
  • Page 193 7. Use a 1/2" wrench to remove the rear Brake Assembly carriage bolt and the front Brake Assembly carriage bolt with tensioner bracket. Retain part(s) and/or fastener(s) for installation. 8. Remove the Drive belt off the Brake Assy pulley. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 184 any questions.
  • Page 194 Installation 10. Inspect the condition of the drive belt. If worn or damaged, replace the belt. Clean the belt and place onto the Drive pulley. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 185 any questions.
  • Page 195 12. Lift the Brake Assy and place the Drive belt onto the Brake Assy pulley. The drive belt helps to carry the weight of the Brake Assy while installing the carriage bolts. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 186...
  • Page 196 14. Reinstall the tension adjustment bolt into the tensioner bracket. Tighten until the belt has enough tension to create a vibration when plucked. Do not over tighten the ten- sion. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 187 any questions.
  • Page 197 17. Set the Holding Brake handle to ON (all the way forward). The hertz (symbol: Hz) is the derived unit of frequency in the International System of Units (SI) and is defined as one cycle per second. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 188 any questions.
  • Page 198 Side Access Covers (see ) Forward Upper/Lower Access covers (see ) Top cover (see ) 22. Verify machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 189 any questions.

  • Page 199: Drive Chain Replacement

    Removal 1. Switch the power OFF and disconnect the power cord (slide the red release tab reward to unlock). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 190 any questions.
  • Page 200 Note: The Drive Chain Tensioner is spring loaded under tension. Always use one hand to hold and keep the spring housing from snapping rearward while loosening the mounting bolt. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 191 any questions.
  • Page 201 If the chain is worn, stretched, or damaged discard and replace. Installation 6. Place the Drive Chain onto the upper Drive Sprocket and then walk the chain onto the lower intermediate Sprocket. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 192 any questions.
  • Page 202 8. Reinstall the Drive Chain Tensioner, snug but do not fully tighten the 9/16" hex head mounting bolt. Tension the Drive Chain to specification, see "Drive Chain Tension Adjustment" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 193 any questions.
  • Page 203 "Upper and Lower Forward Access Covers Replacement" on page Top cover (see "Top Cover Replacement" on page 13. Verify full machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 194 any questions.

  • Page 204: Input Drive Assy Replacement

    2. Remove the following covers: Top cover (see "Top Cover Replacement" on page Forward Upper/Lower Access covers (see "Upper and Lower Forward Access Covers Replacement" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 195 any questions.
  • Page 205 5. Remove the Drive Belt and Brake Assembly, see "Brake Assembly Replacement" on page 182. Retain part(s) and/or fastener(s) for installation. 6. Remove the Drive Chain, see "Drive Chain Replacement" on page 190 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 196 any questions.
  • Page 206 Input Drive Assy Replacement 7. Remove the Intermediate Sprocket and Speed Sensor Wheel, see "Intermediate Sprocket & Speed Sensor Wheel Replacement" on page 211. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 197 any questions.
  • Page 207 Retain part(s) and/or fastener(s) for installation. Printed circuit assembly, generally referred to as either an upper PCA or lower PCA. Electrostatic Discharge or Electrostatic Sensitive Device. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 198 any questions.
  • Page 208 Assembly bracket over and into the weldment mounting hole. Align the three mount- ing bolt holes and secure using the three 1/2" mounting bolts and fully tighten. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 199 any questions.
  • Page 209 CAUTION: Protect the Speed Sensor PCA board from grease and cleaning flu- ids. 12. Reinstall the Intermediate Sprocket and Speed Sensor Wheel, see "Intermediate Sprocket & Speed Sensor Wheel Replacement" on page 211. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 200 any questions.
  • Page 210 Tighten the intermediate shaft bolt first and then the intermediate sprocket set screws. 13. Reinstall the Drive Chain and tension to specification, see "Drive Chain Replace- ment" on page 190 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 201 any questions.
  • Page 211 14. Reinstall the Drive Belt and Brake Assembly, see "Brake Assembly Replacement" on page 182. 15. Tension the Drive Belt to specification, see "Drive Belt Tension Adjustment" on page 53 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 202 any questions.
  • Page 212 "Upper and Lower Forward Access Covers Replacement" on page Top cover (see "Top Cover Replacement" on page 22. Verify full machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 203 any questions.

  • Page 213: Intermediate Sprocket & Speed Sensor Wheel Replacement

    Any pressure on the steps will cause the stairs to move. Keep hands and fingers clear of any step chain, drive chain, or stair step pinch points. Removal Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 204 any questions.
  • Page 214 3. Set the Holding Brake handle to OFF (all the way back). This will allow the stairs to move when the power is OFF. 4. Remove the Drive Chain, see "Drive Chain Replacement" on page 190 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 205 any questions.
  • Page 215 Discard the Nylok bolt and retain the Fender washer. CAUTION: Nylok blue patch fasteners are one time use only. When removed, dis- card and replace with a new Nylok fastener for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 206 any questions.
  • Page 216 Retain part(s) and/or fastener(s) for installation. Installation 9. Slide the following components onto the Intermediate Assy Shaft in the following order but do not tighten the fasteners: Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 207 any questions.
  • Page 217 Intermediate assembly shaft Nylok blue patch bolt. Tighten the shaft bolt first and then the sprocket set screws. 11. Reinstall the Drive Chain and tension to specification, see "Drive Chain Replace- ment" on page 190 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 208 any questions.
  • Page 218 6 Replacement Procedures Intermediate Sprocket & Speed Sensor Wheel Replacement 12. Set the Holding Brake handle to ON (all the way forward). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 209 any questions.
  • Page 219 "Upper and Lower Forward Access Covers Replacement" on page Top cover (see "Top Cover Replacement" on page 17. Verify full machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 210 any questions.

  • Page 220: Intermediate Sprocket & Speed Sensor Wheel Replacement

    Any pressure on the steps will cause the stairs to move. Keep hands and fingers clear of any step chain, drive chain, or stair step pinch points. Removal Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 211 any questions.
  • Page 221 3. Set the Holding Brake handle to OFF (all the way back). This will allow the stairs to move when the power is OFF. 4. Remove the Drive Chain, see "Drive Chain Replacement" on page 190 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 212 any questions.
  • Page 222 Discard the Nylok bolt and retain the Fender washer. CAUTION: Nylok blue patch fasteners are one time use only. When removed, dis- card and replace with a new Nylok fastener for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 213 any questions.
  • Page 223 Retain part(s) and/or fastener(s) for installation. Installation 9. Slide the following components onto the Intermediate Assy Shaft in the following order but do not tighten the fasteners: Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 214 any questions.
  • Page 224 Intermediate assembly shaft Nylok blue patch bolt. Tighten the shaft bolt first and then the sprocket set screws. 11. Reinstall the Drive Chain and tension to specification, see "Drive Chain Replace- ment" on page 190 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 215 any questions.
  • Page 225 6 Replacement Procedures Intermediate Sprocket & Speed Sensor Wheel Replacement 12. Set the Holding Brake handle to ON (all the way forward). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 216 any questions.
  • Page 226 "Upper and Lower Forward Access Covers Replacement" on page Top cover (see "Top Cover Replacement" on page 17. Verify full machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 217 any questions.

  • Page 227: Speed Sensor Pca Board Replacement

    "Side Access Covers Replacement" on page Base cover (see "Base Cover Replacement" on page Printed circuit assembly, generally referred to as either an upper PCA or lower PCA. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 218 any questions.
  • Page 228 On treadmills, it is the console to base function interface and the motor con- troller unit (MCU). On self-powered units, it is the lower PCA console to base function inter- face. speed Electrostatic Discharge or Electrostatic Sensitive Device. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 219 any questions.
  • Page 229 Speed Sensor PCA to the LPCA through the bulkead. Make sure to reattach the cable to the frame cable ties. 10. Make sure the Holding Brake handle is set to ON (all the way forward). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 220 any questions.
  • Page 230 Covers Replacement" on page Top cover (see "Top Cover Replacement" on page 16. Verify full machine operation and return to service, see "Operation Verification" on page steps per minute Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 221 any questions.

  • Page 231: Stair Step Replacement

    1. Switch the power OFF and disconnect the power cord (slide the red release tab reward to unlock). 2. Remove the following covers: Top cover (see "Top Cover Replacement" on page Forward Upper/Lower Access covers (see "Upper and Lower Forward Access Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 222 any questions.
  • Page 232 "upper" and "lower" Rear Step Shaft crimp-on retaining rings can be accessed from the left side directly above the Drive Chain Ten- sioner. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 223 any questions.
  • Page 233 (2x) and bearing for installation. Note: . The rear step shafts will be removed from the right side. The right side crimp-on retaining rings do not need to be removed. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 224 any questions.
  • Page 234 Insert a hex key, screwdriver, etc. (approx. 3/8" / 7 mm diameter) through the chain shaft connecting link into the to the stair step sub-assembly to temporarily Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 225...
  • Page 235 10. While holding the stair step sub-assembly, remove the "upper" and "lower" rear step shafts from the right side. Then remove the temporary stair holder tools and remove the stair step sub-assembly. Stair step sub-assembly Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 226 any questions.
  • Page 236 Secure using two new crimp-on retaining rings. Slide the crimp-on retaining rings into the slots near the ends of the Front Step Shaft . Then use pliers to Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 227...
  • Page 237 Push shaft through the right "upper" step chain connecting link, upper stair step riser/tread assembly joint, and left "upper" step chain connecting link. 4. Repeat procedure to install the "lower" rear stair step shaft. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 228 any questions.
  • Page 238 Insert the crimp-on retaining ring into the shaft slot and then use pliers to squeeze the ends of the crimp-on retaining ring until they touch. Make sure the retaining ring fits tightly into and around the shaft slot. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 229 any questions.
  • Page 239 Use the handlebar or console STOP button to verify the braking operation. 9. Switch the power OFF. 10. Reinstall the Drip Shield, see "Drip Shield Replacement" on page 122. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 230 any questions.
  • Page 240 "Upper and Lower Forward Access Covers Replacement" on page Top cover (see "Top Cover Replacement" on page 12. Verify full machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 231 any questions.

  • Page 241: Lower Bearing Rail Replacement

    Left and right Side Access Covers (see "Side Access Covers Replacement" on page 92). Left and right Inner Panel Covers (see "Inner Panel Covers Replacement" on page 98). Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 232 any questions.
  • Page 242 3. Set the Holding Brake handle to ON (all the way front). This will hold the stairs from moving when the power is OFF. Lower Bearing Rail Plate Removal The right and left side lower bearing rail plate removal procedure is the same. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 233 any questions.
  • Page 243 Then remove the four silver guide rail spacer and two black tall guide rail spacer mounting bolts, nuts, spacers and the upper bearing rail sheet. Retain part(s) and/or fastener(s) for installation. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 234 any questions.
  • Page 244 5. Remove the two #2 Phillips lower bearing rail plate mounting screws and remove. Retain the two screws for installation. Discard the lower bearing rail plate if worn. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 235 any questions.
  • Page 245 The right and left side lower bearing rail plate installation procedure is the same. 6. Position the lower bearing rail plate onto the frame weldment and secure using the two #2 Phillips mounting screws. Fully tighten the screws. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 236 any questions.
  • Page 246 1/2" hex head bolts and nuts. Fully tighten the inner four sliver guide rail spacer fasteners and then the two outer black tall spacer fasten- ers. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 237 any questions.
  • Page 247 Covers Replacement" on page 88). Top cover (see "Top Cover Replacement" on page 81). 10. Verify full machine operation and return to service, see "Operation Verification" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 238 any questions.
  • Page 248 6 Replacement Procedures Lower Bearing Rail Replacement Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 239 any questions.

  • Page 249: Troubleshooting

    Use the following basic troubleshooting steps to help guide you through a systematic approach to troubleshoot and resolve equipment issues: Active Status Light: Service and maintenance status light. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 240 any questions.

  • Page 250: Validate The Customer Reported Issue

    Outlet voltage to low: Low out-of-spec outlet voltage can be caused by a large voltage drop in the facility circuit panel-to-wall outlet circuit due to an extremely Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 241 any questions.

  • Page 251: Verify (Reproduce) The Customer Issue

    For power require- ment information, refer to the Power Requirements topic. Make sure that each Precor treadmill is connected to a separate 20 amp individual branch circuit outlet. No other devices can be connected to the same circuit outlet except for one optional (Personal Viewing System) display if installed.

  • Page 252: Verify Console Operation

    7 Troubleshooting Basic Troubleshooting Steps How to find and download service bulletins and tech-tips: 1. Log in to your Precor Connect Servicer account ( Precor Connect Partner's 2. From the Connect Home page, select the DOCUMENTATION pane > SERVICE BULLETINS link to view the list of the equipment service bulletins and Tech-Tips.

  • Page 253: Verify That There Are No Current Active Error Codes

    Error Code Troubleshooting Guide for information to help resolve the issue. Also, when calling Precor customer service for assistance, refer to the Error Log or CPA Event Log for additional information to help the representative resolve the issue. Refer to Error Code & CPA Error Log, see "Error Log &...

  • Page 254: Verify That There Are No New Error Codes

    Also make sure that there are no related service bulletins that may resolve the issue. Browse the list of available Troubleshooting procedures for related Troubleshoot- ing information. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 245 any questions.

  • Page 255: Error Log & Cpa Event Log

    On treadmills, it is the console to base function interface and the motor con- troller unit (MCU). On self-powered units, it is the lower PCA console to base function inter- face. Upper Printed Circuit Assembly board located in the console. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 246 any questions.

  • Page 256: Error Log

    Error Log Error Log Error Log Applies To: LED (P10, P30, P30i and P31) consoles About Active Status Light: Service and maintenance status light. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 247 any questions.
  • Page 257 Typical Error Log data format metrics: Error/Warning code entry number: 1 thru "n" (1 is the newest error code and "n" is the oldest) Event Type: Error "ERR" or Warning "WRN" Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 248 any questions.

  • Page 258: Cpa Event Log

    IMPORTANT: . Make sure to only use the CPA ERROR or CPA WARNING tagged event codes for service related issues, refer to the Error Code Troubleshooting Guide for description and troubleshooting information. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 249 any questions.

  • Page 259: Contact Precor Customer Support At Support@Precor.com Or 800.786.8404 With

    The CPA Event Log provides the following function softkeys Softkey Description REFRESH Refreshes the CPA Event Log with any missing current error codes. CLEAR Removes all error codes from the CPA Error Log. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 250 any questions.
  • Page 260 The save CPA Event Error Log feature is used by Precor to investigate machine issues. Occasionally, Precor may request you to save the CPA Error Log error code data to a USB flash drive and then send the USB drive to Precor customer service.

  • Page 261: Active Status Light "Asl

    ASL Light Equipment Location The ASL light is located on the lower right side at the rear of the step cover. Active Status Light: Service and maintenance status light. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 252 any questions.

  • Page 262: Asl Overview

    On treadmills, it is the console to base function interface and the motor con- troller unit (MCU). On self-powered units, it is the lower PCA console to base function inter- face. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 253 any questions.

  • Page 263: Asl Settings And Functions

    ASL state" on the facing page. P10, P30, P30i and P31 consoles: Access Hardware Validation (51765761) > AS LIGHT BRIGHTNESS > select HIGH, MED, LOW, or OFF. SCL800 P31 Consoles: Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 254 any questions.
  • Page 264 Access Hardware Validation (51765761) > ACTIVE STATUS LIGHT > current ASL state. SCL800 P31 Consoles: Access Information Display (65) > ACTIVE STATUS LIGHT > current ASL state. P62, P80, and P82 consoles: Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 255 any questions.
  • Page 265 A manually or machine self-cleared error code will change the ASL state from pulsing yellow to the solid Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 256...
  • Page 266 Event Log and clear the error code by selecting the Clear con- trol. Note: Clearing the CPA Event Log does NOT clear the error codes from the Event Log. Touchscreen console Control Processing Assembly. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 257 any questions.

  • Page 267: Preventive Maintenance (Pm)

    Precor product web page, see " PM Guides" below. There are also many PM ser- vice task instructional videos available to view from the Precor Connect servicer web site, " PM Service Videos" on the facing page. Precor Customer PM Plans...

  • Page 268: Pm Service Videos

    There are many products that have product PM service videos. The list of current available product PM videos are located on the Precor Connect > SERVICE VIDEOS web page. Not all products currently include PM videos, please review the web site for the latest video updates.

  • Page 269: System Wiring Diagram

    9 System Wiring Diagram System Wiring Diagram System Wire Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 260 any questions.

  • Page 270: Left And Right Handlebar Cable Wire Diagram

    9 System Wiring Diagram Left and Right Handlebar Cable Wire Diagram Left and Right Handlebar Cable Wire Diagram Left and Right Handlebar Cable Wire Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 261 any questions.

  • Page 271: Power Entry Assemble Wire Diagram

    9 System Wiring Diagram Power Entry Assemble Wire Diagram Power Entry Assemble Wire Diagram Power Entry Assembly Wire Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 262 any questions.

  • Page 272: Comm Cable Wire Diagram

    9 System Wiring Diagram COMM Cable Wire Diagram COMM Cable Wire Diagram COMM Cable Wire Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 263 any questions.

  • Page 273: Product Literature & Videos

    • Part Numbers • Exploded View Diagrams • Service Bulletins • Software Updates • Service Videos Precor Technician Certification Training Service & Install Training Precor E-Learning Center E-Learning System Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 264 any questions.

  • Page 274: Service Videos

    Drive Chain Adjustment Step Chain Adjustment Step Chain Adjustment ‡ Always log in to your Precor connect servicer account. Guest login users do not have access to all features. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 265...
  • Page 275 10 Product Literature & Videos Service Videos Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 266 any questions.

  • Page 276: Parts

    Precor Connect Partner's website to view the equipment's most current Exploded View Diagram and Parts Identification List information. How to use Precor Connect to find part Information 1. Log in to the Precor Connect Partner website. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 267 any questions.
  • Page 277 Then go to the Parts Identification Table, locate the bubble number in the "BUBBLE #" column and the associated part number in the "PART #" column Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 268 any questions.
  • Page 278 11 Parts Precor Connect Partner's website Description Description Model Description Service Manual Link Serial Code Bubble Numbers Exploded View Link Part Numbers Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 269 any questions.

  • Page 279: Exploded View Diagrams And Parts List

    Exploded View Diagram and part number information Exploded View Diagram: "Exploded View Diagram" on the facing page Parts List: " Parts List - SCL800" on page 280 Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 270 any questions.

  • Page 280: Exploded View Diagram

    11 Parts Exploded View Diagram Exploded View Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 271 any questions.
  • Page 281 11 Parts Exploded View Diagram Exploded View Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 272 any questions.
  • Page 282 11 Parts Exploded View Diagram Exploded View Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 273 any questions.
  • Page 283 11 Parts Exploded View Diagram Exploded View Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 274 any questions.
  • Page 284 11 Parts Exploded View Diagram Exploded View Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 275 any questions.
  • Page 285 11 Parts Exploded View Diagram Exploded View Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 276 any questions.
  • Page 286 11 Parts Exploded View Diagram Exploded View Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 277 any questions.
  • Page 287 11 Parts Exploded View Diagram Exploded View Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 278 any questions.
  • Page 288 11 Parts Exploded View Diagram Exploded View Diagram Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 279 any questions.

  • Page 289: Parts List - Scl800

    Parts List - SCL800 Parts List - SCL800 Log in to your Precor Connect servicer account to obtain the latest Part Identification List., "Precor Connect Partner's website" on page 267. Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 280 any questions.
  • Page 290 WELDMENT, PRIMARY AXLE, PAINTED PPP000000305782101 ASSY, TAKE-UP PPP000000305762101 KEY, PRIMARY SPROCKET PPP000000305763101 KEY, INTERMEDIATE SPROCKET PPP000000305752101 PLATE, LOWER BEARING RAIL PPP000000010217148 BELT, DRIVE, 470J12 POLY V seas0105/sites/teams/cs/BOM/Commercial/CLM/Lists/SCL80021 AXPN AWBN BOM/AllItems.aspx?PageView=Shared&InitialTabId=Ribbon.WebPart… Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 281 any questions.
  • Page 291 SCREW,PAN HD PHIL,8-32 X .75,STL,CLR ZN PPP000000013687102 SCREW, INNER PANEL PPP000000013665150 HFS,3/8-16X1.50,GR5,ZN,MPOINT,PATCH PPP000000013666400 HFS, 5/16-18 X 4.00, GR8, ZN PPP000000305753101 SPACER, GUIDE RAIL PPP000000305756101 SPACER, GUIDE RAIL, TALL seas0105/sites/teams/cs/BOM/Commercial/CLM/Lists/SCL80021 AXPN AWBN BOM/AllItems.aspx?PageView=Shared&InitialTabId=Ribbon.WebPart… Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 282 any questions.
  • Page 292 11 Parts Parts List - SCL800 Parts List Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page 283 any questions.

  • Page 293: Appendix A : Edition Information

    No part of this manual may be reproduced in any form or by any means (including electronic storage and retrieval or translation into a foreign language) without prior agreement and writ- ten consent from Precor Incorporated as governed by United States and international copy- right laws.

  • Page 294: Appendix B : Notices And Safety

    Any party contemplating the use of Precor product designs is hereby forewarned that Precor considers the unauthorized appro- priation of its proprietary rights to be a very serious matter. Precor will vigorously pursue all unauthorized appropriation of its proprietary rights.

  • Page 295: Safety Notices

    Service Safety Guidelines Prior to doing any machine service, review the Service Safety Guidelines, see "Service Safety Guidelines" on page Contact Precor Customer Support at support@precor.com or 800.786.8404 with Page iii any questions.

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