Precor Pacific FITNESS Solana Assembly And Maintenance Manual
Precor Pacific FITNESS Solana Assembly And Maintenance Manual

Precor Pacific FITNESS Solana Assembly And Maintenance Manual

Strength-training fitness equipment

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Solana
Strength-Training
Fitness Equipment
Leg Press
(optional equipment)
Assembly and Maintenance Guide

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Summary of Contents for Precor Pacific FITNESS Solana

  • Page 1 Solana Strength-Training Fitness Equipment Leg Press (optional equipment) Assembly and Maintenance Guide...
  • Page 2: Important Safety Instructions For Using The Equipment

    For information about product operation or use. Make sure that all fasteners and cables are avant d’entreprendre tout programme d’exercise. Si service, check out the Precor web site at secure and in good working condition. vous avez des étourdissements ou des faiblesses, www.precor.com or contact an authorized...
  • Page 3: Table Of Contents

    Solana Assembly and Maintenance Guide Table of Contents Important Safety Instructions for Using the Equipment ............2 Personal Safety During Assembly .................... 2 Obtaining Service ........................2 Before You Begin ................... 5 Unpacking the Equipment ......................5 Optional Equipment ......................... 5 Preparations....................
  • Page 4 Solana Assembly and Maintenance Guide Adjustments and Maintenance ..............30 1. Cable Adjustments ..................... 30 2. Selector Stem Adjustments ..................31 Forward Angle Adjustment ..................31 Backward Angle Adjustment ..................32 Side-to-Side Vertical Adjustment ................33 5. Maintenance ......................33 Warranty Card and Specifications ..............
  • Page 5: Before You Begin

    Be careful to open boxes and assemble components in the sequence presented in this manual. If any items are missing, contact the dealer from whom you purchased the unit or call 1-800-4-PRECOR for the dealer nearest you. Optional Equipment Optional equipment that you can purchase through your dealer includes the 250-lb Weight Stack and the Leg Press.
  • Page 6: Preparations

    (the long, narrow part beneath the head). according to the following guidelines, you could void easier access. Refer to the following diagram: the Precor limited warranty. • Insert all bolts in the same direction. For aesthetic purposes, insert all the bolts in the...
  • Page 7: Assembly Instructions

    Solana Assembly and Maintenance Guide Assembly Instructions Assembly of the Solana takes professional installers about 2 hours to complete. If this is the first time you have assembled this type of equipment, plan on significantly more time. Professional installers are highly recommended! However, if you acquire the appropriate tools, obtain assistance, and follow the assembly steps sequentially, the process will take time, but is fairly easy.
  • Page 8: Open Box 1

    Solana Assembly and Maintenance Guide Open Box 1 Open Box 1 Open Box 1 Open Box 1 Open Box 1 Use tie cutters to open the boxes. Contents of Box 1 In this section, you will assemble the main structure of the Solana.
  • Page 9: Assemble Main Structure

    Solana Assembly and Maintenance Guide 1. Assemble Main Structur Assemble Main Structur Assemble Main Structur Assemble Main Structure e e e e Assemble Main Structur A. Have an assistant hold the Main Upright steady while you align it with the Base Frame. Attach using two 3-inch bolts four washers two locknuts...
  • Page 10 Solana Assembly and Maintenance Guide B. Attach the Chest Press Upright to the Base Frame Chest Press using Upright two 3-inch bolts four washers 2 - 3" bolts 2 - 3" bolts 4 - washers two locknuts 4 - washers 2 - locknuts 2 - locknuts CAUTION: Tighten the bolts enough so that the Chest...
  • Page 11: Assemble Weight Stack

    Solana Assembly and Maintenance Guide 2. Assemble Weight Stack 2 - 1" bolts A. Place two Guide Rods in the large holes on Base Frame. The Guide Rods will be unstable until you complete this step. Avoid getting lubricant from the Rods on your clothing or on other parts of the machine.
  • Page 12: Open Box 2

    Solana Assembly and Maintenance Guide Open Box 2 Open Box 2 Open Box 2 Open Box 2 Open Box 2 Use tie cutters to open the box. Cable Assemblies Box 2 includes the Seat Frame, Pec Fly Arm, Chest Press, Lat Bar and cable assemblies. The illustration shows the entire Solana assembly once you have completed installing the contents of box 2.
  • Page 13: Assemble Press Arm

    Solana Assembly and Maintenance Guide 3. Assemble Press Arm A. On one end of the Threaded Shaft, attach one 1⁹⁄₁₆-inch washer one cap washer one ½-inch locknut one dome cap B. Insert the Threaded Shaft through the Main Upright. C. While someone supports the Press Arm, align it with the Threaded Shaft on the Main Upright and attach it using one 1⁹⁄₁₆-inch washer...
  • Page 14 Solana Assembly and Maintenance Guide D. Slide the Height Extender through the Press Arm Bracket and attach them using a small hex head screw near the base of the Height Extender. Wrench tighten. The screw acts as a stop so that the extender cannot slide out of the Press Arm Bracket.
  • Page 15 Solana Assembly and Maintenance Guide Align one of the Height Extender holes with the mounting hole for the Press Arm Release Spring. Thread the Press Arm Release Spring (at the end of the Press Arm Cable) into the Press Arm Height Extender Bracket.
  • Page 16 Solana Assembly and Maintenance Guide H. While someone holds the Quick Release Handle down, raise the Press Arm and align the Height Extender with the Round Mounting Flange on the Check that the Quick release Press Arm Bracket. operates smoothly and efficiently.
  • Page 17: Assemble Chest Press/Pec Fly

    Solana Assembly and Maintenance Guide 4. Assemble Chest Press/Pec Fly A. To ease assembly, place the Chest Press flat on Chest Press the floor. Attach two 3½-inch pulleys between the Upright two uprights using two 7½-inch bolts four barrel spacers 1 - ½"...
  • Page 18: Assemble Seat Pads

    Solana Assembly and Maintenance Guide 5. Assemble Seat Pads Note: Lubricate the chrome Seat Extension with the supplied lubricant. The lubricant helps the two Seat Brackets slide more easily. To ease installation, assemble the Seat Brackets and Seat Pads on the Seat Extension before mounting it on the Chest Press Upright.
  • Page 19 Solana Assembly and Maintenance Guide Attach the Backpad Side Bars to the Backpad Supports using Seat Pad two 3¼-inch bolts Backpad Side Bar four washers Seat Base Spacer Flange two ½-inch barrel spacers two locknuts The sequence will be bolt, washer, Side Bar, barrel spacer, Backpad Support, washer, locknut.
  • Page 20 Solana Assembly and Maintenance Guide Align the Seat Base Flange with the mounting bracket on the Long Seat Bracket. Attach using one ½-inch by 5¾-inch bolt Thigh two ½-inch washers one locknut Mount Wrench tighten. J. Insert a Pop Pin into each Seat Bracket and wrench tighten.
  • Page 21: Install Seat Extension

    Solana Assembly and Maintenance Guide 6. Install Seat Extension CAUTION: Have an assistant help you install the Flat bar Seat Extension to the Chest Press Upright. A. Attach two Flat Bars to the end of the Base Frame using one 3¼-inch bolt two washers Flat Bar one locknut...
  • Page 22: Assemble Leg Extension

    Solana Assembly and Maintenance Guide 7. Assemble Leg Extension A. Attach the Leg Extension to the top mounting hole 1 - ½" by 3 " bolt 2 - ½" washers on the Flat Bars using 1 - ½" locknut 2 - hex set one ½-inch by 3¼-inch bolt screws (inside) two ½-inch washers...
  • Page 23: Install Main Cable And Pulley

    Solana Assembly and Maintenance Guide 8. Install Main Cable and Pulley A. Insert the Selector Stem in the Weight Stack with the threaded hole at the top. Hold the Selector Stem approximately one foot above the Top Cap Weight. B. Insert the Weight Pin to suspend the Selector Stem.
  • Page 24 Solana Assembly and Maintenance Guide Note: As you feed the cable through the following Feed the cable under and then over the bottom steps, remove any twists in the cable before pulley of the Chest Press Arm. securing the pulleys. To remove a twist in the cable, J.
  • Page 25 Solana Assembly and Maintenance Guide 1 - 4½" pulley 1 - 2" bolt Main Upright 2 - washers 1 - 3½" pulley 1 - locknut 1 - 3½" pulley 1 - 2" bolt 1 - 2¾" bolt 1 - 4½" pulley 2 - washers 2 - ½"...
  • Page 26 Solana Assembly and Maintenance Guide 9. Install Lower Cable and Pulley A. Attach the lower cable (#43903-101) in the Pulley Window at the end of the Leg Extension using one 2½-inch bolt two ¹³⁄₁₆-inch step spacers one locknut Wrench tighten. B.
  • Page 27 Solana Assembly and Maintenance Guide E. Feed the cable over one 3½-inch pulley and attach it to the Floating Pulley Plates (from step 8G) using See inset. one 2-inch bolt two washers one locknut. Wrench tighten. Create a cable retainer in the lower hole of the 1 - 3½"...
  • Page 28 Solana Assembly and Maintenance Guide Feed the cable under one 3½-inch pulley and attach it between the two plates on the Base Frame using one 2¼-inch bolt two washers one locknut Wrench tighten. J. Wrap the cable under one 3½-inch pulley and attach it between the two plates at the other end of the foot support of the Base Frame using one 2¼-inch bolt...
  • Page 29 Solana Assembly and Maintenance Guide 10. Apply Weight Decals A. Remove the backing for the decals labeled “1–5.” Press the decals to the front surface of the top five weight plates in the tab location as indicated. Remove the front decal protector. B.
  • Page 30: Adjustments And Maintenance

    CAUTION: Take the time to perform the following steps. If the cables do not have the proper tension you could void the Precor Limited Warranty. If you experience any of the above signs of cable problems, make the adjustment as follows: A.
  • Page 31: Selector Stem Adjustments

    Solana Assembly and Maintenance Guide 2. Selector Stem Adjustments To prevent the Selector Stem from contacting the inside of the Weight Stack when the machine is in use, you need to check the vertical angle of the Selector Stem (steps A and B). If the stem slides smoothly without contacting the inside of the weight plates, assembly of the unit is complete.
  • Page 32: Backward Angle Adjustment

    Solana Assembly and Maintenance Guide D. Reassemble the Top Cap Weight, Selector Stem, and U bracket. E. Test again the movement of the Selector Stem inside the Weight Stack. If the Selector Stem continues to contact the plates, repeat steps A through E until the Selector Stem slides through the Weight Stack without contacting the plates.
  • Page 33: Side-To-Side Vertical Adjustment

    Solana Assembly and Maintenance Guide Side-to-Side Vertical Adjustment Pull the Selector Stem and If the Selector Stem contacts the inside of the Weight Top Cap Weight up to Stack during use or the Weight Pin becomes difficult to expose at least 5 holes. insert in the Weight Stack, the Selector Stem may be out of alignment vertically side to side.
  • Page 34 2. Bearings, Guide rods, Cams, Pulleys, Belts, Cables, Hand grips, and Miscellaneous parts will be Servicers for warranty trips within their normal warranted for a period of three years. Note that for the Precor Strength Products S3.xx, and service area to repair motorized treadmills and the Pacific Fitness Solana and Zuma, the warranted period is five years.
  • Page 35 Warranty Card# 36287-108 of Precor’s product designs is hereby forewarned that Precor considers the unauthorized appropriation of its proprietary rights to be a very serious matter. Precor will vigorously Exploded Views# 43683-103 pursue all unauthorized appropriation of its proprietary rights.

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