Vega VEGAPULS 61 Operating Instructions Manual
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Vega VEGAPULS 61 Operating Instructions Manual

Foundation fieldbus
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Operating Instructions
VEGAPULS 61
Foundation Fieldbus
Document ID:
36502
Radar

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Summary of Contents for Vega VEGAPULS 61

  • Page 1 Operating Instructions VEGAPULS 61 Foundation Fieldbus Document ID: 36502 Radar...

  • Page 2: Table Of Contents

    Parameter adjustment with PACTware ... . 46 Saving the parameter adjustment data ... . 47 VEGAPULS 61 • Foundation Fieldbus...
  • Page 3 11.3 Dimensions ....... 77 Safety instructions for Ex areas Please note the Ex-specific safety information for installation and operation in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex-approved instruments. VEGAPULS 61 • Foundation Fieldbus...

  • Page 4: About This Document

    This symbol indicates special instructions for Ex applications. List The dot set in front indicates a list with no implied sequence. à Action This arrow indicates a single action. Sequence Numbers set in front indicate successive steps in a procedure. VEGAPULS 61 • Foundation Fieldbus...

  • Page 5: For Your Safety

    During work on and with the device the required personal protective equipment must always be worn. 2.2 Appropriate use VEGAPULS 61 is a sensor for continuous level measurement. You can find detailed information on the application range in chapter "Product description".

  • Page 6: Ce Conformity

    2.5 CE conformity The device fulfills the legal requirements of the applicable EC guidelines. By attaching the CE mark, VEGA provides a confirmation of successful testing. You can find the CE conformity declaration in the download area of www.vega.com.

  • Page 7: Product Description

    The serial number on the type label of the instrument allows you to call up the order data, operating instructions manuals, sensor data for the service DTM as well as the test certificate (depending on the instrument). To do this, open under www.vega.com, "VEGA Tools" and "serial number search". Scope of the operating...

  • Page 8: Principle Of Operation

    3.3 Packaging, transport and storage Packaging Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180. VEGAPULS 61 • Foundation Fieldbus...

  • Page 9: Accessories And Replacement Parts

    The interface adapter VEGACONNECT enables the connection of communication-capable instruments to the USB interface of a PC. For parameter adjustment of these instruments, an adjustment software such as PACTware with VEGA-DTM is required. You can find further information in the operating instructions "Interface adapter VEGACONNECT" (Document-ID 32628).
  • Page 10 VEGAPULS series 60. A separate version is available for each type of signal output. You can find further information in the operating instructions "Electronics module VEGAPULS series 60 " (Document-ID 36801). VEGAPULS 61 • Foundation Fieldbus...

  • Page 11: Mounting

    With the aluminium double chamber housing, retroactive mounting in this way is not possible - the mounting type must be specified with the order. You can find drawings of these mounting options in chapter "Dimensions". VEGAPULS 61 • Foundation Fieldbus...

  • Page 12: Mounting Preparations, Mounting Strap

    Single chamber housing Angle of inclination 180°, infinitely variable Angle of inclination in three steps 0°, 90° and 180° Double chamber housing Angle of inclination 90°, infinitely variable Angle of inclination in two steps 0° and 90° VEGAPULS 61 • Foundation Fieldbus...

  • Page 13: Mounting Instructions

    The polarisation plane is the direction of the electrical wave component. By turning the instrument in the connection flange or mounting boss, the polarisation can be used to reduce the effects of false echoes. VEGAPULS 61 • Foundation Fieldbus...
  • Page 14 Fig. 5: Position of the polarisation plane with VEGAPULS 61 with encapsulated antenna system Marking hole Fig. 6: Position of the polarisation plane with VEGAPULS 61 with plastic horn antenna Marking bars When mounting the sensor, keep a distance of at least 200 mm Mounting position (7.874 in) to the vessel wall.
  • Page 15 Fig. 8: Mounting of the radar sensor on vessels with conical bottom Inflowing medium Do not mount the instruments in or above the filling stream. Make sure that you detect the product surface, not the inflowing product. VEGAPULS 61 • Foundation Fieldbus...
  • Page 16 Fig. 10: Recommended socket mounting If the reflective properties of the medium are good, you can mount VEGAPULS 61 on sockets which are higher than the length of the antenna. You will find recommended values for socket heights in the following illustration.
  • Page 17 If large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small, inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections. VEGAPULS 61 • Foundation Fieldbus...
  • Page 18 (C band) should be used. As an alternative, sensors with guided microwave can be used. These are unaffected by foam generation and are best suited for such applications. VEGAPULS 61 • Foundation Fieldbus...
  • Page 19 With threaded fitting, the marking is on the hexagon, with flange connection between the two flange holes All holes in the surge pipe must be in one plane with this marking Instructions for the measurement: VEGAPULS 61 • Foundation Fieldbus...
  • Page 20 Diameter should be constant over the complete length Measurement in the by- An alternative to measurement in a surge pipe is measurement in a pass bypass tube outside of the vessel. VEGAPULS 61 • Foundation Fieldbus...
  • Page 21 40 mm (1½") For the parameter adjustment, select "Application standpipe" and enter the tube diameter to compensate errors due to running time shift A false signal suppression with integrated sensor is recommended but not mandatory VEGAPULS 61 • Foundation Fieldbus...
  • Page 22 Installation in the centre of the flume and vertical to the liquid surface Distance to the overfall orifice Distance of orifice opening above ground Min. distance of the orifice opening to bottom water Min. distance of the sensor to max. storage level VEGAPULS 61 • Foundation Fieldbus...
  • Page 23 Installation of the sensor at the inlet side Installation in the centre of the flume and vertical to the liquid surface Distance to the Venturi flume Min. distance of the sensor to max. storage level VEGAPULS 61 • Foundation Fieldbus...

  • Page 24: Connecting To The Bus System

    Power is supplied via the H1 power supply. Connection to signal The signal conditioning instruments VEGAMET and VEGASCAN have digital sensor recognition. When connecting VEGAPULS 61, an up-to- conditioning instru- ments date software version of the signal conditioning instrument is required for the signal conditioning instrument.

  • Page 25: Connection

    In case of flexible cores without end sleeves, press the terminal head with a small screwdriver; the terminal opening is freed. When the screwdriver is released, the terminal closes again. VEGAPULS 61 • Foundation Fieldbus...

  • Page 26: Wiring Plan, Single Chamber Housing

    Voltage supply/Signal output Contact pins for the indicating and adjustment module or interface adapter Simulation switch ("1" = mode for simulation release) For external indicating and adjustment unit Ground terminal for connection of the cable screen VEGAPULS 61 • Foundation Fieldbus...

  • Page 27: Wiring Plan, Double Chamber Housing

    Simulation switch ("on" = mode for simulation release) Connection compart- ment Fig. 22: Connection compartment, double chamber housing Voltage supply/Signal output For indicating and adjustment module or interface adapter Ground terminal for connection of the cable screen VEGAPULS 61 • Foundation Fieldbus...

  • Page 28: Wiring Plan With Double Chamber Housing Ex D

    6 7 8 Fig. 24: Electronics compartment, double chamber housing Internal connection to the connection compartment Contact pins for the indicating and adjustment module or interface adapter Simulation switch ("on" = mode for simulation release) VEGAPULS 61 • Foundation Fieldbus...
  • Page 29 Fig. 25: Connection compartment with double chamber housing Ex d Voltage supply/Signal output Ground terminal for connection of the cable screen Plug M12 x 1 for VEGA- DIS 61 Fig. 26: Top view of the plug connector Pin 1...

  • Page 30: Wiring Plan - Version Ip 66/Ip 68, 1 Bar

    (+) and blue (-) to power supply or to the processing system Shielding 5.7 Switch on phase After VEGAPULS 61 is connected to the bus system, the instrument carries out a self-test for approx. 30 seconds. The following steps are carried out: Internal check of the electronics Indication of the instrument type, the firmware as well as the...

  • Page 31: Insert Indicating And Adjustment Module

    Fig. 28: Insert indicating and adjustment module Note: If you intend to retrofit the instrument with an indicating and adjustment module for continuous measured value indication, a higher cover with an inspection glass is required. VEGAPULS 61 • Foundation Fieldbus...

  • Page 32: Adjustment System

    The functions of the individual keys are shown in the above illustration. Approx. 10 minutes after the last pressing of a key, an automatic reset to measured value indication is triggered. Any values not confirmed with [OK] will not be saved. VEGAPULS 61 • Foundation Fieldbus...

  • Page 33: Parameter Adjustment

    With bulk solids, these are dust generation, material cone and additional echoes from the vessel wall. To adapt the sensor to these different measuring conditions, the selection "Liquid" or "Bulk solid" should be made in this menu item. VEGAPULS 61 • Foundation Fieldbus...
  • Page 34 The following options are available when "Liquid" is selected: The selection "Standpipe" opens a new window in which the inner diameter of the applied standpipe is entered. The following features form the basis of the applications: Storage tank: VEGAPULS 61 • Foundation Fieldbus...
  • Page 35 Very agitated surface, foam generation Dosing vessel: Setup: all vessel sizes possible Product speed: Fast filling and emptying Vessel is very often filled and emptied Vessel: narrow installation situation Process/measurement conditions Condensation, buildup on the antenna VEGAPULS 61 • Foundation Fieldbus...
  • Page 36 In outside facilities water and snow on the vessel top possible Transportable plastic tank: Vessel Material and thickness different Measurement through the vessel top Process/measurement conditions Measured value jump with vessel change Open water (gauge measurement): Gauge rate of change: slow gauge change Process/measurement conditions VEGAPULS 61 • Foundation Fieldbus...
  • Page 37 If you want to measure the total height of both liquids reliably, please contact our service department or use an instrument specially designed for interface measurement. The following options are available when "Bulk solid" is selected: The following features form the basis of the applications: VEGAPULS 61 • Foundation Fieldbus...
  • Page 38 Large distance to the medium Demonstration: Adjustment for all applications which are not typically level measurement Sensor accepts all measured value changes within the measuring range immediately Typical applications Instrument demonstration Object recognition/monitoring (additional settings required) VEGAPULS 61 • Foundation Fieldbus...
  • Page 39 10 % and 90 % is also possible. Starting point for these distance specifications is always the seal surface of the thread or flange. By means of these settings, the real level is calculated. VEGAPULS 61 • Foundation Fieldbus...
  • Page 40 Setup/Max. adjustment Proceed as follows: Select with [->] the menu item max. adjustment and confirm with [OK]. Prepare the percentage value for editing with [OK] and set the cursor to the requested position with [->]. VEGAPULS 61 • Foundation Fieldbus...
  • Page 41 The selected curve is continuously updated. With the [OK] key, a submenu with zoom functions is opened: "X-Zoom": Zoom function for the meas. distance "Y-Zoom": 1, 2, 5 and 10x signal magnification in "dB" VEGAPULS 61 • Foundation Fieldbus...
  • Page 42 Select the menu item "Additional settins" with [->] and confirm with [OK]. With [->] you have to select the menu item "False signal suppression" and confirm with [OK]. Confirm again with [OK]. Confirm again with [OK] and select with [->] "Create new". VEGAPULS 61 • Foundation Fieldbus...
  • Page 43 [ESC] and [->] key. Additional settings/Re- When a reset is carried out, all settings (with only a few exceptions) are reset. The exceptions are: PIN, language, lighting, SIL and HART mode. VEGAPULS 61 • Foundation Fieldbus...
  • Page 44 Peak values measured value: Resetting of the measured min. and max. distances to the actual measured value. Select the requested reset function [->] and confirm with [OK]. The following table shows the default values of VEGAPULS 61: Menu section Menu item...

  • Page 45: Saving The Parameter Adjustment Data

    If it is necessary to exchange a sensor, then the indicating and adjustment module is inserted into the replacement instrument and the data are also written into the sensor via the menu item "Copy sensor data". VEGAPULS 61 • Foundation Fieldbus...

  • Page 46: Setup With Pactware

    DTM Collection. Furthermore, not all described functions are included in older firmware versions. You can download the latest instrument software from our homepage. A description of the update procedure is also available in the Internet. VEGAPULS 61 • Foundation Fieldbus...

  • Page 47: Saving The Parameter Adjustment Data

    The standard version is available as a free-of-charge download under http://www.vega.com. The full version is available on CD from the agency serving you. 7.3 Saving the parameter adjustment data We recommend documenting or saving the parameter adjustment data via PACTware.

  • Page 48: Set Up With Other Systems

    DD adjustment programs such as, for example, AMS™ and PDM. A free-of-charge download of these files is available via Internet. Move via www.vega.com and "Downloads" to "Software". 8.2 Communicator 375, 475 Device descriptions for the instrument are available as DD or EDD for parameter adjustment with the Field Communicator 375 or 475.

  • Page 49: Diagnosis And Service

    PACTware/DTM or the control system with EDD. Data are also read out or reset. Depending on the instrument, the echo curve created during setup can be stored alternatively also via the indicating and adjustment module. VEGAPULS 61 • Foundation Fieldbus...

  • Page 50: Status Messages

    Clean or exchange process component or antenna F017 l Adjustment not within spe- l Change adjustment accor- cification ding to the limit values Adjustment (difference between min. span too small and max. ≥ 10 mm) VEGAPULS 61 • Foundation Fieldbus...
  • Page 51 Adjustment not within the l Check or correct installa- vessel height/measuring tion and/or parameter ad- Installation/S- range justment etup error l Max. measuring range of l Use an instrument with the instrument not suffici- bigger measuring range VEGAPULS 61 • Foundation Fieldbus...
  • Page 52 filling Overfilling l Check level in the vessel Maintenance The following table shows the error codes and text messages in the status message "Maintenance" and provides information on causes as well as corrective measures. VEGAPULS 61 • Foundation Fieldbus...

  • Page 53: Fault Rectification

    Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM. In many cases, the causes can be determined this way and faults rectified. VEGAPULS 61 • Foundation Fieldbus...

  • Page 54: Exchanging The Electronics Module

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is available to you 7 days a week round-the-clock. Since we offer this service world-wide, the support is only available in the English language.

  • Page 55: How To Proceed In Case Of Repair

    Connect the sensor to power supply and provide a connection from the PC to the instrument via the interface adapter. Start PACTware and move via the menu "Project" to the VEGA project assistant. Select "USB" and "Set instruments online". Activate the project assistant with "Start".

  • Page 56: Dismounting

    Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGAPULS 61 • Foundation Fieldbus...

  • Page 57: Supplement

    0.7 … 3.4 kg (1.543 … 7.496 lbs) Weight depending on process fitting and housing material 4 Nm Max. torque, mounting screws - strap on the sensor housing Max. torque for NPT cable glands and Conduit tubes VEGAPULS 61 • Foundation Fieldbus...
  • Page 58 35 m (114.8 ft) Max. measuring range Recommended measuring range up to 10 m (32.81 ft) Encapsulated antenna system up to 20 m (65.62 ft) Plastic horn antenna Output variable Output Signal digital output signal, Foundation Fieldbus protocol VEGAPULS 61 • Foundation Fieldbus...
  • Page 59 Air pressure Installation reference conditions > 200 mm (7.874 in) Min. distance to installations Reflector Corner reflector Largest false echo 20 dB smaller than the useful False reflections echo Deviation with liquids See following diagrams VEGAPULS 61 • Foundation Fieldbus...
  • Page 60 Firm specifications are hence not possible. Deviation under EMC influence ≤ ±30 mm Variables influencing measurement accuracy Temperature drift - Digital output ±3 mm/10 K relating to the max. measuring range or max. 10 mm VEGAPULS 61 • Foundation Fieldbus...
  • Page 61 Outside the specified beam angle, the energy of the radar signal has a level of -3 dB (50 %) EIRP: Equivalent Isotropic Radiated Power Tested according to the guidelines of German Lloyd, GL directive 2. VEGAPULS 61 • Foundation Fieldbus...
  • Page 62 Single chamber housing M20 x 1.5 Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF. Only with Ex d version Only with Ex d version Only with Ex d version VEGAPULS 61 • Foundation Fieldbus...
  • Page 63 Accuracy ±1 °C (1.8 °F) Voltage supply Operating voltage 9 … 32 V DC Non-Ex instrument 9 … 32 V DC Non-Ex instrument 9 … 17.5 V DC EEx-ia instrument - Power supply FISCO model VEGAPULS 61 • Foundation Fieldbus...
  • Page 64 Depending on the version, instruments with approvals can have different technical data. For these instruments, the corresponding approval documents have to be taken into account. These are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "serial number search" as well as via "Downloads" and "Approvals".

  • Page 65: Supplementary Information Foundation Fieldbus

    Transmitter Function Resource Block (RB) Blocks Transducer Block (TB) Standard Block (AI) 30 mS Execution Time Advanced Function Discret Input (DI) Blocks PID Control Output Splitter (OS) Signal Characterizer (SC) Integrator Input Selector (IS) VEGAPULS 61 • Foundation Fieldbus...
  • Page 66 (Secondary Value 1), carries out a linearization (Primary Value) and makes the values on its output available for further function blocks. min/max Linearization adjustment Lin% m(d) Sensor_Value Secondary Secondary Primary Value 2 Value 1 Value Fig. 35: Schematic presentation Transducer Block (TB) VEGAPULS 61 • Foundation Fieldbus...
  • Page 67 The function block "Discret Input (DI)" takes the original measured value selected by a Channel Number and makes it available to additional function blocks on its output. Fig. 37: Schematic presentation function block Discret Input (DI) VEGAPULS 61 • Foundation Fieldbus...
  • Page 68 A retrograde calculation function is realised by using the linear imaging function inversely. A cascading of several Output Splitters is supported by an integrated decision table for the combinability of inputs and outputs. Fig. 39: Schematic presentation function block Output Splitter VEGAPULS 61 • Foundation Fieldbus...
  • Page 69 Optionally the function axis can be exchanged in channel 2 so that the block can be also used in a reverse control loop. Fig. 40: Schematic presentation function block Signal Characterizer VEGAPULS 61 • Foundation Fieldbus...
  • Page 70 flow volume can be calculated and integrated. This can be used for calculation of volume and mass changes in the vessel or for optimisation of flow controls. Fig. 41: Schematic presentation function block Integrator VEGAPULS 61 • Foundation Fieldbus...
  • Page 71 The user can select the requested algortihm according to the name without known the formula. The following algorithms are available: Flow compensation, linear Flow compensation, square root Flow compensation, approximate BTU flow Traditional Multiply Divide Average Traditional Summer Fourth order polynomial Simple HTG compensated level VEGAPULS 61 • Foundation Fieldbus...
  • Page 72 ") with the status of the transducer SECONDA- block. The unit is defined in " RY_VALUE_2_UNIT " FILL_HEIGHT_VA- Filling height. The unit is defined in FILL_HEIGHT_VALUE_UNIT " " FILL_HEIGHT_VA- Filling height unit LUE_UNIT CONST_VALUE Constant value VEGAPULS 61 • Foundation Fieldbus...
  • Page 73 PHYSICAL_VALUES Distance, distance unit, distance status, level and status DEVICE_UNITS Distance and temperature units of the instrument APPLICATION_- Medium type, media, application type, CONFIG vessel bottom, vessel height LINEARIZATION_- Type of linearization TYPE_SEL SIMULATION_- PHYSCAL VEGAPULS 61 • Foundation Fieldbus...
  • Page 74 GU_ID_END ECHO_CURVE_R- Echo curve data ECHO_EVALUA- Echo parameters, first large echo, amplitu- de threshold first large echo ECHO_DECIDER Echo selection criteria, fault signal on loss of echo, delay on fault signal on loss of echo VEGAPULS 61 • Foundation Fieldbus...
  • Page 75 TION_CURVE DEVICE_STATU- Device status S_ASCII ECHO_CURVE_- Parameters as curve selection and resolu- PLICSCOM_REQU- tion ECHO_CURVE_- Parameters as start and end PLICSCOM_LIMITS APPROVAL_WHG Sensor acc. to WHG DEVICE_STATE_- Function check, maintenance required, out CONFIG of specification VEGAPULS 61 • Foundation Fieldbus...
  • Page 76 Width focusing range, time for opening the CONFIG focusing range, min. measurement reliabi- lity in and outside the focusing range NOISE_DETECTI- Increase of the system noise ON_INFO NOISE_DETECTI- System noise treatment ON_CONFIG ECHO_MEM_SA- VE_CURVE_TYPE ECHO_MEM_STA- Busy, curve type, error code VEGAPULS 61 • Foundation Fieldbus...

  • Page 77: Dimensions

    11 Supplement 11.3 Dimensions The following dimensional drawings represent only an extract of the possible versions. Detailed dimensional drawings can be downloaded on www.vega.com under "Downloads" and "Drawings". Plastic housing ~ 69 mm ~ 84 mm (3.31") (2.72") ø 79 mm ø...
  • Page 78 ø 86 mm ø 80 mm ø 79 mm (3.39") (3.15") (3.11") M16x1,5 M20x1,5/ ½ NPT M20x1,5/ M20x1,5/ ½ NPT ½ NPT Single chamber version, electropolished Single chamber version, precision casting Double chamber version, precision casting VEGAPULS 61 • Foundation Fieldbus...
  • Page 79 Single chamber version, precision casting Double chamber version, precision casting - threaded version VEGAPULS 61 SW 50 mm (1.97") G1½A / 1½ NPT ø 39 mm (1.54") Fig. 49: VEGAPULS 61 - Threaded version G1½ A and 1½ NPT VEGAPULS 61 • Foundation Fieldbus...
  • Page 80 (2.68") ø 84 mm (3.31") Fig. 50: VEGAPULS 61 - hygienic fitting Clamp 2" (ø 64 mm) and 3" (ø 91 mm) PN 16 DIN 32676, ISO 2852/316L Bolting according to DIN 11851 DN 50 and DN 80 Tuchenhagen Varivent DN 32...
  • Page 81 2,5 mm (0.10") 1.4301 PBT-GF30 75 mm (2.95") 107 mm (4.21") 9 mm (0.35") 115 mm (4.53") 12 mm (0.47") Fig. 51: VEGAPULS 61 - version with mounting bracket 170 or 300 mm in length VEGAPULS 61 • Foundation Fieldbus...
  • Page 82 ø 21 mm (4.21") (0.83") ø 75 mm (2.95") ø 115 mm (4.53") ø 156 mm (6.14") ø 200 mm (7.87") Fig. 52: VEGAPULS 61 - compression flange suitable for DN 80 PN 16/ASME 3" 150lbs/JIS80 10K VEGAPULS 61 • Foundation Fieldbus...
  • Page 83 ø 75 mm (2.95") ø 98 mm (3.86") ø 115 mm (4.53") ø 126 mm (4.96") Fig. 53: VEGAPULS 61 - adapter flange DN 100/4"/JIS 100 as well as DN 150/6"/JIS 150 Adapter flange Seal VEGAPULS 61 • Foundation Fieldbus...
  • Page 84 Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellectuelle. Pour plus d'informations, on pourra se référer au site http://www.vega.com VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad industrial. Para mayor información revise la pagina web http://www.vega.com Линии...
  • Page 85 - Electronics module 10 - Khafagi-Venturi ume 23 - Rectangular ume 22 Foam generation 18 Sensor orientation 17 Function blocks Serial number 7 - Analog Input (AI) 67 Service hotline 54 - Arithmetic 71 Socket 16 VEGAPULS 61 • Foundation Fieldbus...
  • Page 86 Index Status messages 50 Storage 9 Surge pipe 19 Type label 7 Vessel form 39 Vessel height 39 Vessel installations 17 VEGAPULS 61 • Foundation Fieldbus...
  • Page 87 Index VEGAPULS 61 • Foundation Fieldbus...
  • Page 88 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information avail- able at the time of printing. © VEGA Grieshaber KG, Schiltach/Germany 2011 36502-EN-110127 Subject to change without prior notice...

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