Related Manuals for M&C PSS SS-5
Summary of Contents for M&C PSS SS-5
- Page 1 Gas Conditioning Unit Series PSS ® SS-5, SS-5/3 Instruction Manual Version 1.01.01...
- Page 2 Dear customer, Thank you for buying our product. In this manual you will find all necessary information about this M&C product. The information in the manual is fast and easy to find, so you can start using your M&C product right after you have read the manual.
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Page 3: Table Of Contents
List of Contents General information............................4 Declaration of conformity ..........................4 Safety instructions ............................5 Intended use ........................................5 Warranty ................................. 5 Used terms and signal indications......................6 Introduction ..............................8 Function of the M&C Jet-Stream heat exchanger ..................8 Application .............................. -
Page 4: General Information
HEAD OFFICE M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 – 0 Fax: 02102 / 935 – 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com GENERAL INFORMATION The product described in this instruction manual has been built and tested in our production facility. All M&C products are packed to be shipped safely. -
Page 5: Safety Instructions
SAFETY INSTRUCTIONS Follow these basic safety procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force. -
Page 6: Used Terms And Signal Indications
USED TERMS AND SIGNAL INDICATIONS This means that death, severe physical injuries and/or important material damage will occur in case the respective safety measures are not fulfilled. Danger This means that death, severe physical injuries and/or important material damage may occur in case the respective safety measures are not fulfilled. Warning This means that minor physical injuries may occur in case the respective safety measures are not fulfilled. - Page 7 Wear protective gloves! Working with chemicals, sharp objects or extremely high temperatures requires wearing protective gloves. Wear safety glasses! Protect your eyes while working with chemicals or sharp objects. Wear safety glasses to avoid getting something in your eyes. Wear protective clothes! Working with chemicals, sharp objects or extremely high temperatures requires wearing protective clothes.
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Page 8: Introduction
INTRODUCTION The unit, which is mounted on an aluminium plate, is a complete sample gas conditioning unit suitable for continuous use and can be easily integrated into analytical systems. This minimizes the effort for the procurement of individual components and small parts as well as the assembly of the individual parts. The compact design only requires a small amount of space. -
Page 9: Application
APPLICATION The gas conditioning and sampling system is ideally suited for both intermittent and continuous operation. The components of the system SS-5... are intended for "standard use." We also provide a wide range of additional equipment and other components if special measurements are required. ... -
Page 10: Technical Data
TECHNICAL DATA Gas Conditioning Type SS-5 SS-5/3 Part No. version 230 V 50 Hz 03G5000 03G5500 Part No. version 115 V 60 Hz 03G5000a 03G5500a Sample outlet dew point Range of adjustment: +2 to +15 °C, factory setting: +5 °C Dew point stability At const. -
Page 11: Description
DESCRIPTION Power Status contact Option supply 1 = Sample gas IN LA1.2 TRM1.2 2 = Sample gas OUT 3 = Condensate OUT GL 18 (all connections DN 4/6) >° <° Cooler GL 25 Terminal mounting rail Cooler, sample gas OUT Cooler, sample gas IN Fine filter FP-2T... - Page 12 To protect downstream analyzers, the overtemperature alarm contact (+8 °C) of the cooler automatically switches the sample gas pump on or off. The resulting condensation is continuously discharged by means of the SR25.2 peristaltic pump. A pre-filter, PF2 has been fitted in the condensation hose in between the heat exchanger and peristaltic pump. This prevents particles in the condensate entering the pump.
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Page 13: Receipt Of Goods And Storage
RECEIPT OF GOODS AND STORAGE The gas conditioning and sampling system SS-5... is a completely pre-assembled unit. An instruction manual is included in the scope of delivery. • Please take the gas conditioning system and possible special accessories carefully out of the packaging material immediately after arrival, and compare the goods with the items listed on the delivery note;... -
Page 14: Supply Connections
SUPPLY CONNECTIONS 13.1 HOSE CONNECTIONS Do not switch tube connections; connections are marked accordingly. After all lines have been connected, the tightness must be checked. Note All hose connections are equipped as standard with 4/6 mm compression fittings made of polypropylene (PP) for gas inlet temperatures up to a maximum of 80 °C (see chapter 9). -
Page 15: Electrical Connections
13.2 ELECTRICAL CONNECTIONS Wrong supply voltage can damage the equipment. When connecting the equipment, make sure that the supply voltage is identical with the information Warning provided on the model type plate! For the erection of power installations with rated voltages up to 1000V, the requirements of VDE 0100 and relevant standards and specifications must be observed! Note... -
Page 16: Figure 5 Electrical Connections For Ss-5 And Ss-5/3, 115 V
Terminal X1, 115 V Figure 5 Electrical connections for SS-5 and SS-5/3, 115 V Option temperature controller 701 for heated sample lines: A 7-pin connection socket is provided in the side panel for the electrical supply and control of a heated cable with Pt100 sensor or thermocouple. -
Page 17: Preparations For Commissioning
PREPARATIONS FOR COMMISSIONING Before initial startup, all plant- and process-specific safety measures must be observed. It is mandatory for the operator to complete the enclosed risk assessment of the product. The gas exposure risk must be assessed by the operator regarding the hazards posed by process and calibration gas and the setup at the installation site (e.g. -
Page 18: Closing Down
The following minimal gas flow rates have been determined on the basis of the requirements of the maximum pressure on both sides of the gas measuring pumps N3KPE and N9KPE: Note N 3 KPE approximately 60 Nl/h air, N 9 KPE approximately 200 Nl/h air Premature damage can be caused to the pump membrane if less than the minimal total amount of flow is extracted as a result of excess pressure. -
Page 19: Trouble Shooting
The frequency of the maintenance work depends on the operational process and can therefore only be determined in each individual case. Maintenance instructions of the individual components can be found in the instruction manuals for individual components. All parts to be maintained are easily accessible and installed on the aluminium mounting plate of the sample gas conditioning unit. -
Page 20: Proper Disposal Of The Device
Problem Display Possible Causes Check/Solution Diaphragm pump does Check voltage on terminals X1/8 and X1/11; not work Contaminated Remove the tubes at the pump head and check; diaphragm pump Clean pump if necessary; Gas sample Remove sample line at gas inlet; Middle LED on probe/sample line Gas flow? -
Page 21: Spare Parts List
SPARE PARTS LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and are not binding. For spare parts of components which are not presented in the following list please see the specific instruction manuals or leaflets added in the appendix. -
Page 22: Risk Assessment
Portable Sampling System Versions SS-5, SS-5/3 (C) consumable parts, (R) recommended spare parts, (S) spare parts recommended quantity SS-5... being in operation [years] C/R/S Option flowmeter FM40: 90A0015 Flowmeter glass for FM40 range 7-70 Nl/h air 94F0010 Flowmeter glass for FM40 range 15-150 Nl/h air 94F0015 Flowmeter glass for FM40... -
Page 23: Figure 6 Overview Risk Assessment
The product complies with the current regulations according to state-of-the-art science and technology. Nevertheless, not all sources of danger can be eliminated while observing technical protective measures. Therefore, the following risk assessment and the description of exposure hazards refer to the work steps mentioned above. Risk rank or required Risk value performance level... - Page 24 Caution risk of being crushed by rotating parts Risk rank - group A The product contains rotating parts. Do not open covers until the device has been switched off. Caution glass Risk rank - group A The product contains glass components. In general, for electrical and mechanical work on the product, wear personal protective equipment (PPE) in accordance with the risk assessment.
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Page 25: Appendix
Caution crushing hazard Risk rank group A The work must be performed by trained personnel only. This applies to products weighing less than < 40 kg [≈ 88.2 lbs]: The product can be transported by 1 to 2 person(s). The instructions for appropriate personal protective equipment (PPE) must be observed. -
Page 26: Figure 7 Circuit Diagram Ss-5 And Ss-5/3, 115 V And 230 V
Figure 7 Circuit diagram SS-5 and SS-5/3, 115 V and 230 V SS-5, SS-5/3 | 1.01.01 www.mc-techgroup.com...
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