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Taylor Turbo Charge 8752 Operator Training
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Taylor Turbo Charge 8752 Operator Training

Taylor Turbo Charge 8752 Operator Training

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©Taylor Company 2018

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Summary of Contents for Taylor Turbo Charge 8752

  • Page 1 Parts Controls Operating Procedures Troubleshooting Quiz model Operator Training Main Quit ©Taylor Company 2018...
  • Page 2 After completion of this program, operators should have a good understanding of the machine’s parts, controls, and operational procedures. Please refer to the Operator’s Manual for complete instructions on using and maintaining your Taylor freezer. Main Quit...
  • Page 3 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Parts Identification Drive Shaft Drive Shaft Seal Main Quit...
  • Page 4 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Parts Identification Beater Assembly Beater Shoes Main Quit...
  • Page 5 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Parts Identification Scraper Blade Clip Door Gasket Scraper Blade Front Bearing Main Quit...
  • Page 6 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Freezer Door (8756) Parts Identification Handscrews (8756) Main Quit...
  • Page 7 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Parts Identification Draw Valve Prime Plug Pivot Pins Main Quit...
  • Page 8 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Parts Identification Retaining Pin Pump Body Pump Collar Main Quit...
  • Page 9 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Check Ring Parts Identification Liquid Valve Body Piston Main Quit...
  • Page 10 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Pressure Switch Diaphragm Parts Identification Rubber Poppet Mix Inlet Fitting Pressure Switch Cap Tapered Spring Main Quit...
  • Page 11 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Parts Identification Flare Line Pressure Line Main Quit...
  • Page 12 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Parts Identification Suction Line Mix Probe Mix Cover Boot Mix Inlet Fitting Main Quit...
  • Page 13 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Parts Identification Mix Funnel Center Mix Storage Cover Drip Pan Main Quit...
  • Page 14 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Parts Identification Double-Ended Rear Shell Draw Valve Mix Pump Brush Bearing Brush Brush Brush Main Quit...
  • Page 15 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Parts Identification Brush Set Long Feed Tube Brush Pressure Switch Brush Main Quit...
  • Page 16 Parts Parts Controls Operating Procedures Troubleshooting Quiz Parts Parts Identification O-Ring Taylor Removal Tool Lubricant Main Quit...
  • Page 17 Parts Controls Controls Operating Procedures Troubleshooting Quiz Controls Power Switch When placed in the ON position, the power switch allows control panel operation. Main Quit...
  • Page 18 Parts Controls Controls Operating Procedures Troubleshooting Quiz Controls Mix Low Indicator When the MIX LOW indicator is flashing, the mix tank has a low supply of mix and should be refilled as soon as possible. Note: Foam in the mix, or on the mix sensors, may create erroneous mix level conditions.
  • Page 19 Parts Controls Controls Operating Procedures Troubleshooting Quiz Controls Mix Out Indicator When the MIX OUT indicator is flashing, the mix tank has an insufficient supply of mix to operate the freezer. The AUTO mode is locked out and the freezer shuts down.
  • Page 20 Parts Controls Controls Operating Procedures Troubleshooting Quiz Controls Mix Refrigeration Key When selected, the mix cabinet refrigeration system will operate. The MIX REF function cannot be cancelled unless the AUTO mode is cancelled first. Main Quit...
  • Page 21 Parts Controls Controls Operating Procedures Troubleshooting Quiz Controls Standby Key Pressing the STANDBY key prevents overbeating and product breakdown during long “no sale” periods. The product in the freezing cylinder is warmed to approximately 35° to 40°F (1.7° to 4.4°C). To resume normal operation, press the AUTO key.
  • Page 22 Parts Controls Controls Operating Procedures Troubleshooting Quiz Controls Wash Key When selected, the beater motor begins operation. This mode is used during cleaning/sanitizing procedures. The AUTO mode must be cancelled first to activate the WASH mode. Main Quit...
  • Page 23 Parts Controls Controls Operating Procedures Troubleshooting Quiz Controls Auto Key When selected, the main refrigeration system is activated. This mode is used to serve product. The WASH function is automatically cancelled, and the MIX REF and PUMP functions are locked in. Main Quit...
  • Page 24 Parts Controls Controls Operating Procedures Troubleshooting Quiz Controls Pump Key When selected, the air/mix pump will operate as required. This mode is used during cleaning/sanitizing procedures. Main Quit...
  • Page 25 Parts Controls Controls Operating Procedures Troubleshooting Quiz Controls Reset Button The reset protects the beater motor from an overload condition. To properly reset the freezer: 1. Press the AUTO key to cancel the cycle. 2. Turn the power switch to the OFF position. 3.
  • Page 26 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 1 Assembly Lubricate the groove on the Sanitizing beater drive shaft and slide the Priming seal into the groove on the shaft. Fill the boot seal Draining (installed ribbed-end out) with Rinsing lubricant.
  • Page 27 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 2 Assembly Install the drive shaft through Sanitizing the rear shell bearing in the Priming freezing cylinder. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 28 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Inspect scraper blades. If Assembly any nicks or signs of wear Sanitizing are present, replace both Priming blades. Scraper blades should be replaced every Draining 90 days. Rinsing Cleaning Check the scraper blade clips to make sure they Disassembly...
  • Page 29 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 3 Assembly If the blades and clips are Sanitizing in good condition, install Priming the scraper blade clips on the scraper blades. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 30 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 4 Assembly Place the rear scraper blade Sanitizing over the rear holding pin on Priming the beater. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 31 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 5 Assembly Slide the beater, with blade, Sanitizing halfway into the freezing Priming cylinder to assist in assembling the front scraper blades and Draining beater shoes. Rinsing Cleaning Install the front scraper blade over the front holding pin.
  • Page 32 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 6 Assembly Install the beater shoes to Sanitizing prevent scoring of the freezing Priming cylinder and damage to the freezer door. Draining Rinsing Beater shoes should be Cleaning replaced every 90 days.
  • Page 33 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 7 Assembly Slide the beater assembly the Sanitizing rest of the way into the freezing Priming cylinder. Draining The beater should not protrude Rinsing beyond the front of the freezing Cleaning cylinder.
  • Page 34 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 8 Assembly Place the large rubber gasket(s) Sanitizing in the groove(s) on the back side Priming of the freezer door. Draining Slide the white plastic bearing(s) Rinsing over the baffle rod(s) to prevent Cleaning damage to the beater assembly and freezer door.
  • Page 35 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 9 Assembly Slide the o-rings into the Sanitizing grooves on the prime Priming plug(s), and apply an even coat of lubricant to the Draining o-rings and the shaft(s). Rinsing Cleaning Prime plug o-rings should be...
  • Page 36 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 10 Assembly Insert the prime plug(s) into Sanitizing the hole(s) at the top of the Priming freezer door and push down. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 37 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 11 Assembly Install the freezer door. Sanitizing Priming Maintain pressure during installation to keep the door Draining gasket(s) from falling off. Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 38 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 12 Assembly Install the handscrews in a Sanitizing criss-cross pattern. Priming On the 8756, install the Draining short handscrews on the Rinsing bottom and the long Cleaning handscrews on the top. Disassembly Brush Clean Main...
  • Page 39 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 13 Assembly Slide the two o-rings into the Sanitizing grooves on the draw Priming valve(s) and lubricate. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 40 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 14 Assembly Lubricate the inside of the Sanitizing freezer door spout(s) to Priming prevent damage to draw valve o-rings during Draining assembly. Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 41 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 15 Assembly Insert the draw valve(s) from Sanitizing the bottom of the door until Priming the slot comes into view. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 42 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 16 Assembly Slide the o-ring(s) into the Sanitizing groove(s) on the pivot pin(s) Priming and lubricate. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 43 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 17 Assembly Slide the fork of the draw Sanitizing handle(s) in the slot of the Priming draw valve(s) and secure with pivot pin(s). Draining Rinsing On the 8756, slide the long Cleaning pivot pin through the right and middle draw handles.
  • Page 44 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 18 Assembly Snap the design cap(s) Sanitizing over the bottom of each Priming door spout. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 45 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 19 Assembly Install the rear drip pan into the Sanitizing hole in the side panel. Priming Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 46 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Assembly Procedures Step 20 Assembly Install the front drip tray and Sanitizing splash shield. Priming Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 47 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 1 Assembly Inspect check bands and o-rings Sanitizing for any nicks, cuts, or signs of Priming wear. Check bands and o-rings should be replaced every 90 Draining days.
  • Page 48 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 2 Assembly Slide the three check bands Sanitizing (flat side out) and o-rings into Priming the grooves on the liquid valve body. Draining Rinsing DO NOT lubricate the check Cleaning bands or o-rings.
  • Page 49 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 3 Assembly Put a small amount of Sanitizing lubricant inside the piston and Priming insert the liquid valve body into the piston. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 50 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 4 Assembly Lightly lubricate the inside Sanitizing of the pump body to prevent Priming damage to the piston o-ring during assembly. Draining Rinsing Too much lubricant will affect Cleaning check band operation.
  • Page 51 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 5 Assembly Insert the piston and liquid valve Sanitizing body into the pump cylinder and Priming push upward. Draining Align the steel button at the base Rinsing of the liquid valve body with the Cleaning...
  • Page 52 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 6 Assembly Slide the o-ring into the Sanitizing groove on the mix inlet Priming fitting. Lubricate the o-ring to prevent air from being Draining sucked into the mix. Rinsing Cleaning O-rings must be replaced...
  • Page 53 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 7 Assembly Attach the spring and Sanitizing poppet to the end of the Priming mix inlet fitting. Draining The spring must be Rinsing securely fastened and not Cleaning allowed to float freely.
  • Page 54 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 8 Assembly Insert the mix inlet fitting into Sanitizing the hole in the base of the Priming liquid valve body and secure with retaining pin. Draining Rinsing Cleaning Disassembly...
  • Page 55 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 9 Assembly Inspect the suction line for Sanitizing cracks or holes. Priming Attach the suction line to the Draining barbed end of the mix inlet Rinsing fitting, and allow the weighted Cleaning end to hang freely.
  • Page 56 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 10 Assembly Attach one end of the flare Sanitizing line to the threaded fitting Priming on the lower side of the pump cylinder. Draining Rinsing Lubricate the hose on the Cleaning flare line fitting to avoid twisting when tightening.
  • Page 57 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 11 Assembly Place the pump collar over the Sanitizing pump cylinder. Priming Align the drive hole in the piston Draining to the ball crank of the motor Rinsing reducer, while aligning the Cleaning...
  • Page 58 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 12 Assembly Lubricate both sides of the Sanitizing pressure switch diaphragm. Priming Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 59 Air/Mix Pump Assembly Procedures Step 13 Assembly Place the diaphragm onto the Sanitizing pressure switch. Priming The Taylor lube will hold the Draining diaphragm onto the pressure Rinsing switch and provide a liquid seal. Cleaning Do NOT install the diaphragm into Disassembly the pressure switch cap.
  • Page 60 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Air/Mix Pump Assembly Procedures Step 14 Assembly Screw the cap securely onto the Sanitizing housing. Priming Repeat the air/mix pump Draining assembly procedures for the Rinsing other side of the freezer on the Cleaning model 8756.
  • Page 61 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 1 Assembly Prepare a pail of sanitizing Sanitizing solution and place it inside the Priming mix cabinet. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 62 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 2 Assembly Brush clean the mix inlet tube Sanitizing with the long brush and Priming sanitizing solution. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 63 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 3 Assembly Connect the free end of the Sanitizing flare line to the threaded fitting Priming on the mix inlet tube. Draining Lubricate the hose on the flare Rinsing line fitting to avoid twisting Cleaning...
  • Page 64 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 4 Assembly Attach the quick disconnect Sanitizing fitting of the pressure line to the Priming other fitting on the mix inlet tube. Allow the other end to hang free. Draining Rinsing Lightly pull on the pressure line...
  • Page 65 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 5 Assembly Insert the free end of the suction Sanitizing line and the pressure line into Priming the pail of sanitizing solution. Draining Be sure the suction tube Rinsing counterweight is tight and Cleaning...
  • Page 66 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 6 Assembly Place the power switch in the Sanitizing ON position, then press the Priming PUMP key. This will sanitize the air/mix pump and pressure line. Draining Rinsing After 15 seconds, press the Cleaning PUMP key to stop pump...
  • Page 67 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 7 Assembly Connect the free end of the Sanitizing pressure line to the pressure Priming switch. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 68 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 8 Assembly Place an empty pail Sanitizing beneath the door spout, Priming then raise the prime plug. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 69 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 9 Assembly Press the WASH and PUMP Sanitizing keys to sanitize the inside of the Priming pump and freezing cylinder. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 70 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 10 Assembly When a steady stream of Sanitizing sanitizing solution is flowing from Priming the prime plug hole in the bottom of the freezer door, press the Draining PUMP key to deactivate pump Rinsing operation.
  • Page 71 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 11 Assembly Open the draw valve to release Sanitizing the pressure, then press the Priming PUMP key to start pump operation. Draining Rinsing Releasing pressure allows Cleaning sanitizer to flow into the freezing cylinder.
  • Page 72 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 12 Assembly When a steady stream of water Sanitizing flows through the prime plug Priming hole, press the PUMP key to stop operation. Draining Rinsing After one minute, open the draw Cleaning valve again to release the pressure.
  • Page 73 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 13 Assembly Press the WASH and PUMP Sanitizing keys to stop operation. The draw Priming valve should be left open to allow the remaining sanitizer to Draining flow out. Rinsing Cleaning Be sure to stop PUMP...
  • Page 74 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Sanitizing Procedures Step 14 Assembly Disconnect the pressure line Sanitizing from the pressure switch, drain Priming the sanitizer, then reconnect. Draining Repeat sanitizing procedures for Rinsing the second freezing cylinder on Cleaning the model 8756.
  • Page 75 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Priming Procedures Step 1 Assembly Sanitize the mix tank, mix Sanitizing tank cover, mix storage Priming cover, and funnel. Draining Place the mix tank and the Rinsing cover in the mix cabinet. Cleaning Failure to install the mix Disassembly...
  • Page 76 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Priming Procedures Step 2 Assembly Insert the prongs of the mix Sanitizing probe inside the mix tank and Priming connect the mix probe in the socket receptacle. Draining Rinsing Place the free end of the Cleaning suction line into the mix tank.
  • Page 77 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Priming Procedures Step 3 Assembly Install the funnel. Fill the mix Sanitizing tank with fresh mix. Priming Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 78 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Priming Procedures Step 4 Assembly Remove the funnel and install the Sanitizing mix storage cover and mix cover Priming boot. Close the mix cabinet door. Draining Note: Keep the mix cabinet door Rinsing closed (unless filling the mix tank Cleaning...
  • Page 79 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Priming Procedures Step 5 Assembly Place an empty pail beneath the Sanitizing door spout and open the draw Priming valve. Draining With the prime plug raised, Rinsing press the PUMP key. Mix will be Cleaning pumped through the freezing cylinder and force out any...
  • Page 80 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Priming Procedures Step 6 Assembly When a steady stream of mix Sanitizing is flowing from the prime plug Priming hole, press the PUMP key to stop operation. Draining Rinsing Once mix stops flowing from Cleaning the prime plug hole, push down the prime plug.
  • Page 81 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Priming Procedures Step 7 Assembly Press the AUTO key. Sanitizing Priming Repeat priming procedures for the other side of the freezer on Draining the model 8756. Rinsing Cleaning When the unit cycles off (approximately 7 minutes), the Disassembly product is ready to be served.
  • Page 82 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Draining Product Procedures Step 1 Assembly Press the AUTO and MIX REF Sanitizing keys to cancel freezer operation. Priming Open the mix cabinet door and Draining remove the mix storage Rinsing cover(s), mix tank cover(s), mix Cleaning tank(s), mix probe(s), and mix...
  • Page 83 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Draining Product Procedures Step 2 Assembly Place an empty pail beneath Sanitizing the door spout. Priming Press the WASH and PUMP Draining keys, and draw the product Rinsing from the freezing cylinder. Cleaning When the freezing cylinder becomes empty, press the...
  • Page 84 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Draining Product Procedures Step 3 Assembly If local health codes permit the Sanitizing use of rerun, place an Priming approved, sanitized container beneath the door spout and Draining follow draining instructions. Rinsing Place the covered container in Cleaning...
  • Page 85 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Rinsing Procedures Step 1 Assembly Fill the empty pail in the mix Sanitizing cabinet with 2 gallons (7.6 liters) Priming of cool, clean water. Draining Place the free end of the suction Rinsing line in the water.
  • Page 86 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Rinsing Procedures Step 2 Assembly Press the PUMP key. Water will Sanitizing be pumped through the air/mix Priming pump and out through the pressure line. Draining Rinsing After 15 seconds, press the Cleaning PUMP key to stop pump operation.
  • Page 87 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Rinsing Procedures Step 3 Assembly Drain and connect the free end Sanitizing of the pressure line to the Priming pressure switch. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 88 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Rinsing Procedures Step 3 Assembly Place an empty pail beneath the Sanitizing door spout. Raise the prime plug Priming and press the WASH and PUMP keys. Draining Rinsing When a steady stream of rinse Cleaning water is flowing from the prime plug hole, open the draw valve...
  • Page 89 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Rinsing Procedures Step 4 Assembly Disconnect the pressure line Sanitizing from the pressure switch. Drain Priming the water, and then reconnect. Draining Repeat rinsing procedures using Rinsing clean, warm water, until the Cleaning discharged water is clear.
  • Page 90 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Cleaning Procedures Step 1 Assembly Prepare a pail of cleaning Sanitizing solution, and place it inside the Priming mix cabinet. Place the suction line in the water. Draining Rinsing Disconnect the pressure line Cleaning from the pressure switch and place it in the cleaning solution.
  • Page 91 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Cleaning Procedures Step 2 Assembly Press the PUMP key. Cleaning Sanitizing solution will be pumped through Priming the air/mix pump and out through the pressure line. Draining Rinsing After 15 seconds, press the Cleaning PUMP key to stop operation.
  • Page 92 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Cleaning Procedures Step 3 Assembly Drain and connect the free end Sanitizing of the pressure line to the Priming pressure switch. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 93 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Cleaning Procedures Step 4 Assembly Place an empty pail beneath the Sanitizing door spout, raise the prime plug, Priming and press the WASH and PUMP keys. Draining Rinsing When a steady stream of Cleaning solution is flowing from the prime plug hole, pull down the draw...
  • Page 94 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Cleaning Procedures Step 5 Assembly Once solution stops flowing from Sanitizing the door spout, close the draw Priming valve and press the WASH and PUMP keys to stop operation. Draining Rinsing Repeat cleaning procedures for Cleaning the other side of the freezer on...
  • Page 95 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Cleaning Procedures Step 6 Assembly Place the power switch in the Sanitizing OFF position before Priming disassembling the machine. Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 96 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Disassembly Procedures Step 1 Assembly Always open draw valves to relieve Sanitizing pressure before disassembly. Priming Remove the handscrews, freezer Draining door, beater(s), shoes, scraper Rinsing blades, and drive shaft(s). Take Cleaning these parts to the sink for cleaning.
  • Page 97 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Disassembly Procedures Step 2 Assembly Remove the pressure switch cap Sanitizing from the mix cabinet. Priming Remove the diaphragm from the Draining cap or pressure switch – the Rinsing diaphragm may or may not be in Cleaning the pressure switch cap.
  • Page 98 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Disassembly Procedures Step 3 Assembly Remove the front drip tray and Sanitizing splash shield. Priming Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...

  • Page 99: Brush Cleaning

    Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Brush Cleaning Procedures Step 1 Assembly Prepare a sink with cleaning Sanitizing solution. Priming Remove the seal(s) from the Draining drive shaft(s). Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 100 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Brush Cleaning Procedures Step 2 Assembly Remove the scraper blade clips Sanitizing from the scraper blades. Priming Draining Rinsing Cleaning Disassembly Brush Clean Main Quit...
  • Page 101 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Brush Cleaning Procedures Step 3 Assembly From the freezer door, remove Sanitizing the gasket(s), front bearing(s), Priming pivot pin(s), draw handle(s), draw valve(s), prime plug(s), Draining and design cap(s). Rinsing Cleaning Remove all o-rings.
  • Page 102 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Brush Cleaning Procedures Step 4 Assembly Remove the flare line(s), suction Sanitizing line(s), retaining pin(s), mix inlet Priming fitting(s), and liquid valve body(ies) from the pump Draining cylinder(s). Rinsing Cleaning Remove the piston(s) from the pump cylinder(s).
  • Page 103 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Brush Cleaning Procedures Step 5 Assembly Using the black bristle brush, Sanitizing clean the rear shell bearing(s) at Priming the back of the freezing cylinder(s) with a small amount Draining of cleaning solution. Rinsing Cleaning Disassembly...
  • Page 104 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Brush Cleaning Procedures Step 6 Assembly Using the long, flexible brush and Sanitizing cleaning solution, clean the mix Priming inlet tube(s) in the mix cabinet. Draining Thoroughly clean the tube(s) all Rinsing the way up to the freezing Cleaning...
  • Page 105 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Brush Cleaning Procedures Step 7 Assembly Remove the rear drip pan Sanitizing from the side panel and take Priming it to the sink for cleaning. Draining Inspect the drip pan for leaks Rinsing daily.
  • Page 106 Parts Controls Operating Procedures Operating Procedures Troubleshooting Quiz Operating Brush Cleaning Procedures Step 8 Assembly Brush clean all disassembled Sanitizing parts in the cleaning solution. Priming Make sure all lubricant and mix Draining film is removed. Rinsing Cleaning Brush clean the draw valve core(s) in the freezer door.

  • Page 107: Troubleshooting

    Parts Controls Operating Procedures Troubleshooting Troubleshooting Quiz Troubleshooting Product is too soft. Cause: Inadequate water supply on water Cause: Worn scraper blades. cooled units. Remedy: Replace blades regularly. Remedy: Check the water supply. Check water lines for leaks or kinks. Cause: Dirty condensers or air filters on air cooled units.
  • Page 108 Parts Controls Operating Procedures Troubleshooting Troubleshooting Quiz Troubleshooting Product is too stiff. The drive shaft is stuck in the gear box coupling. Cause: Out-of-date mix. Remedy: Use fresh mix. When using rerun, Cause: The gear box is out of alignment. skim off the foam and mix 50% rerun with Remedy: Call an authorized service technician.
  • Page 109 Parts Controls Operating Procedures Troubleshooting Troubleshooting Quiz Troubleshooting Freezing cylinder walls are scored. Cause: Broken pins on beater assembly. Cause: The front bearing is missing or worn. Remedy: Repair or replace the beater Remedy: Install or replace the front bearing assembly.
  • Page 110 Parts Controls Operating Procedures Troubleshooting Troubleshooting Quiz Troubleshooting Insufficient mix in the freezing cylinder. Cause: The mix pump is pumping foam. Cause: Suction line is not fully submerged in Remedy: Incorrect handling of rerun. Remove the mix. all foam. Remedy: Arrange the suction line so the weighted end is fully submerged.
  • Page 111 Parts Controls Operating Procedures Troubleshooting Troubleshooting Quiz Troubleshooting Insufficient mix in the freezing cylinder (continued). Cause: The mix inlet tube is frozen or clogged. Cause: Improper seal of suction line to the Remedy: Use the long, flexible brush and mix inlet fitting. sanitizing solution to clear the restriction in the Remedy: Remove the suction line from the mix inlet tube.
  • Page 112 Parts Controls Operating Procedures Troubleshooting Troubleshooting Quiz Troubleshooting Mix in the mix cabinet is too warm. Mix in the mix cabinet is too cold. Cause: Warm mix was placed in the tank. Cause: The mix cabinet refrigeration system Remedy: Mix added to the mix tank should be needs adjustment.
  • Page 113 Parts Controls Operating Procedures Troubleshooting Troubleshooting Quiz Troubleshooting The machine will not operate in the AUTO mode. Cause: Low on mix. The MIX OUT light is Cause: The machine is unplugged. flashing. Remedy: Plug the machine into the wall Remedy: Add mix to the mix tank and press the receptacle.
  • Page 114 Parts Controls Operating Procedures Troubleshooting Troubleshooting Quiz Troubleshooting No product is being dispensed. Cause: The mix probe was not installed Cause: Machine is unplugged. properly, or is damaged. Remedy: Plug machine into the wall receptacle. Remedy: Check the mix probe installation. Cause: The power switch is in the OFF position.
  • Page 115 Parts Controls Operating Procedures Troubleshooting Troubleshooting Quiz Troubleshooting Excessive mix leakage from the Excessive mix leakage into the rear bottom of the door spout. drip pan. Cause: Worn, missing, or incorrect o-ring is Cause: Worn or missing drive shaft seal. on the draw valve.
  • Page 116 Parts Controls Operating Procedures Troubleshooting Troubleshooting Quiz Troubleshooting The air/mix pump does not operate. Cause: The pressure switch diaphragm was installed incorrectly or was missing. Remedy: The diaphragm must be correctly installed in the pressure switch cap or the housing. Cause: The pump motor is not activated.
  • Page 117 Quiz Instructions: This quiz is intended to reemphasize some of the information provided in this program, but should not be used as a formal evaluation. Click on the box with the best answer. Wrong answers are indicated in red. The quiz will advance to the next question when the correct answer is selected.
  • Page 118 How often should scraper blades and o-rings be replaced? Never Every 4 months Every 3 months None of the above Exit Quiz...
  • Page 119 How often should scraper blades and o-rings be replaced? Never Every 4 months Every 3 months None of the above Exit Quiz...
  • Page 120 How often should scraper blades and o-rings be replaced? Never Every 4 months Every 3 months None of the above Exit Quiz...
  • Page 121 How often should scraper blades and o-rings be replaced? Never Every 4 months Every 3 months None of the above Exit Quiz...
  • Page 122 How often should scraper blades and o-rings be replaced? Never Every 4 months  Every 3 months None of the above Exit Quiz...
  • Page 123 What is the serving temperature of soft serve ice cream? 13º to 15ºF 16º to 18ºF (-10.6º to -9.4ºC) (-8.9º to -7.8ºC) 20º to 22ºF None of the above (-6.7º to -6.1ºC) Exit Quiz...
  • Page 124 What is the serving temperature of soft serve ice cream? 13º to 15ºF 16º to 18ºF (-10.6º to -9.4ºC) (-8.9º to -7.8ºC) 20º to 22ºF None of the above (-6.7º to -6.1ºC) Exit Quiz...
  • Page 125 What is the serving temperature of soft serve ice cream? 13º to 15ºF 16º to 18ºF (-10.6º to -9.4ºC) (-8.9º to -7.8ºC) 20º to 22ºF None of the above (-6.7º to -6.1ºC) Exit Quiz...
  • Page 126 What is the serving temperature of soft serve ice cream? 13º to 15ºF 16º to 18ºF (-10.6º to -9.4ºC) (-8.9º to -7.8ºC) 20º to 22ºF None of the above (-6.7º to -6.1ºC) Exit Quiz...
  • Page 127 What is the serving temperature of soft serve ice cream? 13º to 15ºF 16º to 18ºF  (-10.6º to -9.4ºC) (-8.9º to -7.8ºC) 20º to 22ºF None of the above (-6.7º to -6.1ºC) Exit Quiz...
  • Page 128 When priming the machine, only use: Fresh mix Day old mix Rerun None of the above Exit Quiz...
  • Page 129 When priming the machine, only use: Fresh mix Day old mix Rerun None of the above Exit Quiz...
  • Page 130 When priming the machine, only use: Fresh mix Day old mix Rerun None of the above Exit Quiz...
  • Page 131 When priming the machine, only use: Fresh mix Day old mix Rerun None of the above Exit Quiz...
  • Page 132 When priming the machine, only use:  Fresh mix Day old mix Rerun None of the above Exit Quiz...
  • Page 133 The draw rate should be adjusted to deliver: 5 - 7.5 oz. (142 - 213 g.) 5 - 7.5 oz. (142 - 213 g.) of product per second of product in 10 seconds 7 - 10 oz. (198 - 233 g.) 8 - 15oz.
  • Page 134 The draw rate should be adjusted to deliver: 5 - 7.5 oz. (142 - 213 g.) 5 - 7.5 oz. (142 - 213 g.) of product per second of product in 10 seconds 7 - 10 oz. (198 - 233 g.) 8 - 15oz.
  • Page 135 The draw rate should be adjusted to deliver: 5 - 7.5 oz. (142 - 213 g.) 5 - 7.5 oz. (142 - 213 g.) of product per second of product in 10 seconds 7 - 10 oz. (198 - 233 g.) 8 - 15oz.
  • Page 136 The draw rate should be adjusted to deliver: 5 - 7.5 oz. (142 - 213 g.) 5 - 7.5 oz. (142 - 213 g.) of product per second of product in 10 seconds 7 - 10 oz. (198 - 233 g.) 8 - 15oz.
  • Page 137 The draw rate should be adjusted to deliver: 5 - 7.5 oz. (142 - 213 g.) 5 - 7.5 oz. (142 - 213 g.)  of product per second of product in 10 seconds 7 - 10 oz. (198 - 233 g.) 8 - 15oz.
  • Page 138 Before installing scraper blades, operators should inspect the blades for: Nicks Cracks Signs of wear All of the above Exit Quiz...
  • Page 139 Before installing scraper blades, operators should inspect the blades for: Nicks Cracks Signs of wear All of the above Exit Quiz...
  • Page 140 Before installing scraper blades, operators should inspect the blades for: Nicks Cracks Signs of wear All of the above Exit Quiz...
  • Page 141 Before installing scraper blades, operators should inspect the blades for: Nicks Cracks Signs of wear All of the above Exit Quiz...
  • Page 142 Before installing scraper blades, operators should inspect the blades for: Nicks Cracks  Signs of wear All of the above Exit Quiz...
  • Page 143 You now have a great understanding of your Taylor 8752/8756 freezer. With this knowledge, you'll be able to keep it running at its optimum level. Go Back to Training | Quit...

This manual is also suitable for:

Turbo charge 8756