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Related Manuals for Avery Weigh-Tronix ZP2 Series
Summary of Contents for Avery Weigh-Tronix ZP2 Series
- Page 1 ZP2XX Family Bench Scales User Instructions AWT35-100129 Issue AA...
- Page 2 This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time.
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Page 4: Manual Revision History
Manual revision history Current Date Created Details of Changes Issue January 2023 New manual ZP2XX Family User Instructions... -
Page 5: Table Of Contents
Table of Contents page Manual Revision History ..........................4 Table of Contents ............................5 Chapter 1 General information and warnings ..................7 About this manual ......................7 Text conventions ......................7 Special messages ....................... 7 Installation .......................... 8 Electrical installation ......................8 Pluggable equipment .................... - Page 6 Communication Ports ....................... 37 Interface Cable Specifications ..................38 NCI Serial Communications Protocol ................38 Standard Commands ....................38 AutoPrint Modes ......................39 Chapter 7 Error Codes and Troubleshooting ..................41 Troubleshooting ....................... 41 Chapter 8 Spare parts ..........................43 ZP2XX Family User Instructions...
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Page 7: Chapter 1 General Information And Warnings
Text conventions General information and warnings 1.1 About this manual This manual is divided into chapters by the chapter number and the large text at the top of a page. Subsections are labeled as shown by the 1.1 and 1.1.1 headings. The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual. -
Page 8: Installation
REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE. CAUTION: Installation, configuration, and servicing are only to be done by qualified service personnel as authorized by Avery Weigh-Tronix. 1.3 Electrical installation CAUTION: The power cable must be connected to an earth-grounded electrical outlet. -
Page 9: Routine Maintenance
Wet conditions 1.4 Routine maintenance IMPORTANT: This equipment must be routinely checked for proper operation and calibration. Application and usage will determine the frequency of calibration required for safe operation. Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock. -
Page 10: Chapter 2 Specifications
Specifications Description The ZP2XX models are digital electronic parcel bench scales specifically designed for shipping applications and are Legal-for-Trade. The scales have built-in intelligence that enables them to be easily interfaced with a computer or other data-processing device. Capacity/Resolution Model Platter Size Capacity (lb) Capacity (kg) - Page 11 Power Supply UL/CSA/CE approved wall-mount adapter. Input:100~240V 50/60hz, 0.4A max Output: 12V/1A DC OUTPUT 12W Frequency 50/60 Hz Standard Power Requirements 0.1 amp maximum Operating Temperature 14ºF to 104ºF (-10ºC to 40ºC) 10% to 95% RH (non-condensing) Construction Model ZP2XX: Painted mild steel base with stainless steel weigh platter. Overload protection: Fixed center and corner stops.
- Page 12 Sealing Access to the Service Switch is located under the platter on the display housing. The switch is under the access plate that can be secured with a lead wire or a pressure sensitive security seal. The remote display has no metrological features that require use of a security seal.
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Page 13: Chapter 3 Initial Setup
Initial Setup 3.1 Unpacking the Scale Remove contents of the shipping container. Inspect the scale for evidence of shipping damage. Immediately report any damage to the shipper. Remove shipping stops. Locate the power supply and other spare parts under the weight platter. 3.2 Installing the Scale Mount the scale on a stable, level surface that is free from air currents and vibration. - Page 14 Loosen the collars or jam nuts on the leveling feet. Level the scale by using the level bubble under the scale platter as a guide. Be sure all four feet are in firm contact with the counter, then tighten all collars and jam nuts. Make sure all power cords, remote display cables, etc., are not touching the live weighing surface.
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Page 15: Chapter 4 Operation
Operation 4.1 Power Up Test Sequence When the scale is first powered on, it will perform a test sequence. During this sequence, the display will show the following: The model number and the software revision level. A numeric counting test for all segments of the display. 4.2 Operation Controls Normal Weighing Mode - The UNITS key will change the units of measure between lb and kg. -
Page 16: Scale Display
4.3 Scale Display Figure 4.1 - Indicates the weight is stable - Indicates the scale is at stable zero Gross - appears when the scale is in normal weighing mode (Gross mode), and a pushbutton Tare has not been enabled. Net - Appears when a Tare is in effect and the scale is in Net weighing mode. -
Page 17: Connections
4.4 Connections Figure 4.2 shows the connections found on the rear of the unit with their definition of use. The ZP2XX Series is intended to only use 1 interface connector (USB B, USB mini or 9 Pin RS-232) to transmit data to the computer or host device. Figure 4.2 Rear Connections Connector Description... -
Page 18: Operation - Performing A Pushbutton Tare Or Net Weighing
Place an item to be weighed on the scale platter … The scale will display the gross weight. Remove the item from the scale platter. Figure 4.3 ZP2XX display 4.5.1 Operation - Performing a Pushbutton Tare or Net Weighing With the scale powered on, make sure the scale platter is empty and the display is at zero. -
Page 19: Data Bits And Stop Bits Settings
Data Bits and Stop Bits Settings The DIP switch (Figure 4.4) is located at the rear of the scale. Use a pen or small screw driver to change the switch settings on or off. Figure 4.4 DIP Switch 4.6.2 Data Bits and Stop Bits Settings For RS-232 and USB VCP communication ports, the following are unable to be configured: Data Bits: 7 bits... -
Page 20: Dip Switch Default Settings Definition
4.6.3 DIP Switch Default Settings Definition Pin # Definition Switch Position Baud Rate OFF = 9600 ON = 19200 Parity OFF = Even (Always required for use with SMA and NCI protocols) ON = None Interface Protocol Settings 3 & 4 Protocol Pin 3 Pin 4... -
Page 21: Chapter 5 Configuration
Configuration 5.1 User Function Menu - Approved Mode The User Function (UF-1 thru UF-9) menu allows the scale to be configured for your specific application needs for legal and non-legal for trade applications. The items you can configure are as follows in the legal for trade mode: User Function Description UF-1 (System Values) - Page 22 User Function Description UF-4 (Backlight Adjust the operation of the backlight display. For battery operation it is recommended to use “Lit oFF”. Settings) Available values are: Lit A – Automatic Mode, without activity the backlight display will automatically turn off after 30 seconds of no use.
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Page 23: User Function Menu (Non-Legal For Trade)
5.2 User Function Menu (NON-LEGAL FOR TRADE) When the Service Switch is configured in the OPEN or Service Menu position or the Approval Mode in the Service Menu has been set to none, the following non legal for trade menus are available (see next page): ZP2XX Family User Instructions... -
Page 24: User Function Menu Tree
5.2.1 User Function Menu Tree... -
Page 25: Service Menu Access
User Function Menu Tree 5.3 Service Menu Access The ZP2XX Series provides access to the service menus through the Service Switch. Remove the weight platter of the unit, the Service Switch is located under the metal tab on the display housing and secured with two screws. Figure 5.1 Remove one of the screws to gain access to the Service Switch. -
Page 26: Accessing The Service Menu Mode
5.4 Accessing the Service Menu Mode Turn the scale off. Move the Service Switch to the Open position, toward the right side of the base, when facing the scale display. Turn the scale on using the keyboard. While the unit is performing the display test, press and hold the TARE key anytime until the display shows 0629. - Page 27 User Function Menu Tree Value Description Available setting and/or use LF-5 AZT (Auto Zero AZT or Auto Zero Tracking automatically zero the scale if it does not return. The zero Tracking) tracking value is based on the resolution or division size of the scale multiplied by the AZT setting.
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Page 28: Service Menu Tree
5.4.1 Service Menu Tree... -
Page 30: Scale Menu
5.5 Scale Menu The scale menu is used to configure the maximum capacity and division size (resolution), Calibration Weight (primary units of measure) and units key configuration. The Units key and calibration unit of measure are configured by factory default with the following code: 110002 –... -
Page 31: Scale Menu Tree
Scale Menu Tree 5.5.1 Scale Menu Tree ZP2XX Family User Instructions... -
Page 32: Capacity And Size Configuration Examples
5.5.2 Capacity and Size Configuration Examples Model ZP212 Factory Default Legal for Trade Configuration with Calibration to: 200 x 0.05 lb 100 x 0.02 kg 150 x 0.05 lb 75 x 0.02 kg 100 x 0.02 lb 50 x 0.01 kg Calibration Wt Max Capacity 020000... -
Page 33: Standard Calibration (Span)
Capacity and Size Configuration Examples 5.6 Standard Calibration (Span) Since this is a legal for trade scale, it is recommended by the manufacturer to calibrate the scale using legal for trade weights, when placing into service, at full capacity. Standard Calibration allows you to perform calibration using the recommended full weight capacity or less. -
Page 34: Linear Calibration
Once accepting the last digit, press the ZERO key. 20.00 (calibration weight value entered) will display and flash Place your calibration weight on the scale, press the ZERO key. “- - - - - “ is briefly displayed indicating the scale is performing calibration The scale will then return to normal weighing mode 5.8 LF 3 - Linear Calibration Linear calibration is used when span calibration does not provide linear weight reading... -
Page 35: Non-Legal For Trade Mode Password
Capacity and Size Configuration Examples Repeat steps 4 and 5, making sure the calibration weight value is maximum capacity. Press the ZERO key. The scale will then return to normal weighing mode. 5.9 NON-LEGAL FOR TRADE MODE Password If you have configured the scale in the LF-6 service mode for none, this allows you access to the service menu and other user menu functions without moving the service switch into the open position. -
Page 36: Gravity Mode
Place your calibration weight on the scale, then press the ZERO key “- - - - - “ is briefly displayed indicating the scale is performing calibration The scale will then return to normal weighing mode. 5.11 Gravity Mode Gravitational variations may affect the accuracy of your scale during initial installation. The gravitational value is set to the origin of manufacture. -
Page 37: Chapter 6 Communication
Communication 6.1 Communication Ports The ZP2XX family of scales are designed to communicate with only one of the following communication ports: 1 serial RS232, 1 USB VCP or 1 USB HID. Only one of these interface devices can be used from the scale at a time. Driver required when connected to a PC. -
Page 38: Interface Cable Specifications
Scale baud and parity needs to be set to the default setting 96E (baud 9600, Parity: even) as shown in Baud Rate and Parity Options on page Driver required when connected to a PC. Download driver from the password protected portion of www.averyweigh-tronix.com. USB HID Used primarily with Auto Print Protocols, to push the data into the existing software programs with no programing required. -
Page 39: Autoprint Modes
Standard Commands <LF>xxxx.xxuu<CR> <LF>hh<CR><ETX> Results Returns decimal weight with units plus scale status. S<CR> Scale Response <LF>hh<CR><ETX> Results Returns to scale status. Z<CR> Scale Response <LF>hh<CR><ETX> Results Scale is zeroed, returns status. H<CR> Scale Response <LF>xxxx.xxxuu<CR> <LF>hh<CR><ETX> Results Returns decimal wt in 10x with units plus scale status. T<CR>... - Page 40 AUTO-2: Weight is automatically transmitted when the item is placed on the scale and the weight stabilizes. This option is normally used in an application where the item placed on the scale is sealed and ready for the shipment weight to be registered. The minimum stable weight required to trigger an auto SEND is set at five display divisions (i.e.
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Page 41: Chapter 7 Error Codes And Troubleshooting
“Err-T” - Error when performing a Tare function from the keyboard 7.1 Troubleshooting Perform the following steps in the order presented until the described problem is corrected. If the problem cannot be corrected, contact your Avery Weigh-Tronix service provider. No Power (Display is Blank) Check that the primary side of the cord is plugged into the AC outlet, and the secondary side is properly connected to the power jack on the back of the scale. - Page 42 Display shows -UL- (Indicates that the scale is below zero or under capacity.) Verify that weigh platter is on the scale. Press the ZERO key. Power off, remove any items from the platter, and then power on the scale. Recalibrate the scale. Replace the load cell.
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Page 43: Chapter 8 Spare Parts
Spare parts MODEL PART NUMBER DESCRIPTION ZP212/ZP218 AWT15-100087 Load Cell HBM 1-SP4MC3MR/100kg-1 ZP224 AWT15-100088 Load Cell HBM 1-SP4MC3MR/150kg-1 ZP Series AWT15-100089 Main PCB/Display Kit ZP Series AWT15-100085 Interface Communications PCB ZP Series AWT15-100083 AC Power Adapter Kit ZP212 AWT15-100075 Battery 6V/3.2AH Kit Including Bracket/Screws ZP212 AWT15-100084 Handle Kit Including Bolts... - Page 45 Avery Weigh-Tronix USA 1000 Armstrong Dr. Fairmont MN 56031 USA Tel: 507-238-4461 Fax: 507-238-4195 Email: usinfo@awtxglobal.com www.averyweigh-tronix.com...
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How do you figure out the baud rate and protocol ?