Avery Weigh-Tronix ZK840 User Instructions
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Avery Weigh-Tronix ZK840 User Instructions

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ZK840
Picklist Application
User Instructions
AWT35-501768
Issue AA

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Summary of Contents for Avery Weigh-Tronix ZK840

  • Page 1 ZK840 Picklist Application User Instructions AWT35-501768 Issue AA...

  • Page 2: Table Of Contents

    This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the specification, design, price or conditions of supply of any product or service at any time.

  • Page 3: Table Of Contents

    Chapter 2 Introduction ..........................9 Front panel keys ......................10 Softkeys ........................... 10 Annunciators ........................10 Powering up a ZK840 indicator ..................10 Adjusting screen contrast ....................11 Touch screen calibration ....................11 Web access ........................11 Menu access and navigation ................... 12 Escaping or exiting from a menu ................
  • Page 4 EDIT key ........................36 IMPORT key ......................36 EXPORT key ......................36 RESET key ........................ 36 Totals key ......................... 36 Battery key ........................37 Chapter 7 Print and barcode formats ....................38 Barcodes .......................... 39 ZK840 Picklist Application User Instructions...

  • Page 5: Chapter 1 General Information And Warnings

    N O U S E R S E R V I C E A B LE P A R T S . R E FE R T O Q U A LI FI E D S E R V I C E P E R S O N N E L FO R S E R V I C E . ZK840 Picklist Application User Instructions...

  • Page 6: Safe Handling Of Equipment With Batteries

    Application and usage will determine the frequency of calibration required for safe operation. Always isolate the indicator from the power supply before starting any routine maintenance to avoid the possibility of electric shock. ZK840 Picklist Application User Instructions...

  • Page 7: Cleaning The Machine

    To avoid the risk of RSI (Repetitive Strain Injury), place the machine on a surface which is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage. 1.6 Sharp objects Do not use sharp objects such as screwdrivers or long fingernails to operate the keys. ZK840 Picklist Application User Instructions...

  • Page 8: Chapter 2 Introduction

    Other options available are a stack light kit for visual confirmation of outputs, two columns for mounting the indicator above the BSQ base, battery packs and scanners. The ZK840 allows five bases to be used (one local BSQ base, two remote BSQ bases and two analog platforms). Other base combinations are available.

  • Page 9: Front Panel Keys

    May also be W2 or W3. Appears when a Preset Tare is active. 2.4 Powering up a ZK840 indicator The indicator is always active as long as power is received. Power must be 100-240 VAC with a frequency of 50 or 60 Hz, or 9-36 VDC.

  • Page 10: Adjusting Screen Contrast

    To adjust the screen contrast press and hold the PRINT ( ) key on the left side of the ZK840 and repeatedly press the SAMPLE key to increase contrast or the TARE key to decrease the contrast. You may need to press the key many times until the change is visible.

  • Page 11: Menu Access And Navigation

    Introduction 2.8 Menu access and navigation The menus used to configure the ZK840 are accessed with passwords. See User menu on page 26 Supervisor menu on page 30 for passwords and information on the menus. This section is to introduce you to the general information about menus.

  • Page 12: Chapter 3 Operating Instructions

    Press the PRINT key when there is no scale motion. What is printed is typically controlled by the custom program. See Print and barcode formats on page 38 to see the available default print formats. ZK840 Picklist Application User Instructions...

  • Page 13: Picklist Application

    If the PLU has a piece weight it is a counted item, otherwise it is a weight-based item.  For a hand-add item, set the target value and tolerances to 0.  A hand-add item cannot be the first PLU in an assembly. ZK840 Picklist Application User Instructions...

  • Page 14: Performing A Picklist Operation

    If the assembly exists in the database, the indicator will show a screen similar to the one shown below with the ASSY# and Description shown below the weight display: ZK840 Picklist Application User Instructions...

  • Page 15: Creating A Plu Entry

    To create a new PLU entry in the database you follow the steps below. Access the Supervisor menu using password 1793 and the password entry procedure explained in Menu access and navigation on page ZK840 Picklist Application User Instructions...
  • Page 16 Press this key sequence to access the database and start adding new PLUs: DBASE>EDIT>PLU>ADD These are the screens you will see in order as you progress through the key presses listed above: Press the EDIT softkey to edit an existing PLU. ZK840 Picklist Application User Instructions...
  • Page 17 From the screen in step 7, press the BACK softkey and repeat steps for all the PLUs you need to create. When finished press the BACK softkey until you see this screen Press the ASSY softkey to move to the next section, Creating an Assembly. ZK840 Picklist Application User Instructions...

  • Page 18: Creating An Assembly

    PRINT key.  The grand transactions are a running total of the number of transactions. This can only be cleared by selecting that item in this screen and entering a 0 value. ZK840 Picklist Application User Instructions...
  • Page 19 Assemblies, press this key, key in first part of the Assembly’s name and press the Enter key. Assemblies starting with those characters will be listed and you can highlight the one you want and press the Enter ( softkey to edit it following the steps below. ZK840 Picklist Application User Instructions...
  • Page 20 Highlight Assembly Items and press the Enter ( ) key … The following is displayed: Since there are no PLUs entered yet as part of this assembly there is only a nil place holder. ZK840 Picklist Application User Instructions...
  • Page 21 Key in a PLU ID for the first item you want in the assembly and press the Enter key … The Assembly Target Values screen appears with the plu id populated. ZK840 Picklist Application User Instructions...

  • Page 22: Assembly Process Choices

    The first is Verify Plu, found under APP key on page 34. When enabled you cannot continue with the assembly process until the user has scanned a barcode for this PLU or has entered the PLU number manually. ZK840 Picklist Application User Instructions...
  • Page 23 Operating Instructions The second verification ensures the correct weight or count are met before allowing the assembly process to continue. This is explained in Verify Plu under APP key on page ZK840 Picklist Application User Instructions...

  • Page 24: Chapter 4 Error Messages

    4.4 Accumulation errors FAILED RTZ ERR Scale must return to zero between accumulations. NO COUNT ERR Count is not a positive number when you try to accumulate. Count must be a positive value to accumulate. ZK840 Picklist Application User Instructions...

  • Page 25: Chapter 5 User Menu

    User menu User menu The ZK840 three user accessible menus: User menu - Use to set Time, Date, Site ID, check Seal status and check Archive information. About menu - Use to see information on the software, firmware, application, serial number, options, ethernet and downloads Audit menu - Use this to check and/or print the calibration and configuration counters.
  • Page 26 The Archive report uses a rolling memory configuration (FIFO) so the oldest transaction will be written over first when all the memory slots are filled. You can exit the menu by following the instructions in Escaping or exiting from a menu on page ZK840 Picklist Application User Instructions...

  • Page 27: About Menu

    This is used for security and licensing purposes. Scale X - Choose the scale. SW Part - View the firmware part number of the cell that is connected. Version - View the firmware version of the cell that is connected. ZK840 Picklist Application User Instructions...

  • Page 28: Audit Menu

    USB. Printing to USB will create a folder on the flash drive and a comma separated file with the data. You can exit the menu by following the instructions in Escaping or exiting from a menu on page ZK840 Picklist Application User Instructions...

  • Page 29: Chapter 6 Supervisor Menu

    Return to key on page 32 on page 33 on page 34 on page 34 previous screen Setup PLU fields BASIC Extend ACCUM BACK See page See page Return to previous screen Figure 6.1 Supervisor menu ZK840 Picklist Application User Instructions...

  • Page 30: Config Key

    Press this to monitor battery activity or to set a shut down timer. See Battery key on page 6.1 CONFIG key The screen in Figure 6.3 appears when you press the CONFIG key. Figure 6.3 Configuration Setup screen ZK840 Picklist Application User Instructions...

  • Page 31: System Key

    Address 1-2 Input 2 lines of address for the company. City Input the City portion of the address. State Input the State name. Zip Code Input the Zip Code. Phone # Input the phone number. ZK840 Picklist Application User Instructions...

  • Page 32: Plu Key

    PLU is a different number than the UPC. Name Enable or disable Name. Ideal for printing if the Name is a different number than the Description field. Last Sample Time Enable or disable a field showing the last sample time. ZK840 Picklist Application User Instructions...

  • Page 33: App Key

    Verify Target Setting is either true or false. When set to true the application will not step on to the next item until the target (weight or count) is within the configured tolerance band. ZK840 Picklist Application User Instructions...

  • Page 34: Dbase Key

    This menu allows you to populate the available fields in the database. The default field selection can be added to or changed using the PLU configuration. See PLU key on page Each item is described below. ZK840 Picklist Application User Instructions...

  • Page 35: Edit Key

    Enable this to print totals when you press and hold the PRINT key. Clear Totals Enabled Enable this to clear totals when you press and hold the PRINT key. Report Format Use this to key in a print format number (1-40). ZK840 Picklist Application User Instructions...

  • Page 36: Battery Key

    Battery key 6.4 Battery key Press this to choose the following: Battery type Choices are NONE, BSQ and OTHER. Shutdown Timer Key in the number of minutes of inactivity which will cause the indicator to shutdown. ZK840 Picklist Application User Instructions...

  • Page 37: Chapter 7 Print And Barcode Formats

    PF #3 - Preset Tare Footer ________________________ Tare List Complete PF #4 - Preset Tare Body xxxxxxx xxxxxxx PF #5 - Broadcast to Remote display G 0000000lb PF #7 - Broadcast to Remote display 2 00000lb G ZK840 Picklist Application User Instructions...

  • Page 38: Barcodes

    PLU’s can be recalled/validated by scanning barcodes. A PLU barcode must have a Q as the first character followed by the PLU number, like this example: Qxxxxxxxx. Assemblies can also be recalled by scanning barcodes in the form Axxxxxxxx. where xxxxxxxx is the Assembly number. ZK840 Picklist Application User Instructions...
  • Page 39 Print and barcode formats ZK840 Picklist Application User Instructions...
  • Page 41 Avery Weigh-Tronix USA 1000 Armstrong Dr. Fairmont MN 56031 USA Tel:507-238-4461 Fax:507-238-4195 Email: usinfo@awtxglobal.com www.averyweigh-tronix.com Avery Weigh-Tronix UK Foundry Lane, Smethwick, West Midlands, England B66 2LP Tel:+44 (0) 8453 66 77 88 Fax:+44 (0)121 224 8183 Email: info@awtxglobal.com www.averyweigh-tronix.com...

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