Bentone B 55-3R Installation And Maintenance Instruction
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Summary of Contents for Bentone B 55-3R
- Page 1 178 112 66-4 P93783 2023-02-07 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 55-3R BP230UVFR-S3 RSA 95 60Hz Translation of the original instructions.
- Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\ nedladdning eller scanna or scan QR-code. download eller scan QR-koden.
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Page 3: Table Of Contents
Delivery inspection................ 4 Safety ....................4 Components ................. 27 7.3 Mounting/dismounting by-pass plug ........27 Technical data ...............6 Purging ..................27 Dimensions B 55-3R ..............6 7.5 Replacing the filter ..............27 Burner installation ................ 6 Function ..................28 2.3 Working field .................. 7 Suction line tables ............... 29 2.4... -
Page 4: General Information
Make sure that the burner is suitable for the application (see Technical • Data). All components must be installed without being bent, twisted or • subjected to mechanical or thermal forces that affect components. 165 105 01-2 2021-12-07 Bentone... - Page 5 When in operation, the burner’s noise level can exceed 85 dBA – use • hearing protection! - Operation: Carry out all stipulated settings, service and inspection work within • the set time. • If the oil burner control has a solid red light, contact your installer. Bentone...
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Page 6: Technical Data
When operating with a hot air boiler, the LMO24.255 or LMO44.255 control unit must be used. Fuels: Fuel oil according to DIN 51603-1. • Fuel oil A Bio 10 according to DIN 51603-6. • Dimensions B 55-3R øB øC Ø B Ø C 274/374/474 * Min. -
Page 7: Working Field
Working field 13.0-64.0 kg/h 155-760 kW mbar Do not exceed working field. -1,0 Setting for nozzle assembly and air damper Air settings Nozzle assembly Scale Burner output Bentone... -
Page 8: Setting Of Ignition Electrodes And Brake Plate
Technical specification B 55-3R 230V, 1~, 0.5A, 50Hz, IP20 Main supply, Operating 230/400V, 3.1/1.8A Main supply, Motor 6.3A Max fuse rating -class 90dBA Noise level Motor excluded. Measurements according to EN 15036-1:2006 Alt.1 The noise level of the burner can be reduced by equipping the burner with silencer. -
Page 9: Nozzle Table
1267 1089 24,00 1254 1078 1297 1116 1341 1153 1382 1188 26,00 1359 1168 1406 1209 1453 1249 1497 1287 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone... - Page 10 54,94 56,45 57,92 59,36 12,00 59,93 61,58 63,19 64,76 14,00 69,92 71,84 73,72 75,55 16,00 79,91 82,11 84,25 86,34 1024 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone...
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Page 11: Components
Indicator lamp, Stage 2 Regulator, air damper Ignition transformer Switch II-III Flame tube Indicator lamp, Stage 3 Flame detector Air intake Control box Fan wheel Safety valve Contactor/Thermal Air damper Electrical connection overload protection Pump Motor Switch I-0 Solenoid valve block Bentone... -
Page 12: Electric Equipment
Plug-in contact, boiler Contactor + Motor protection Pressure switch, min. Solenoid valve 1 Motor Main switch, Operation Solenoid valve 2 Damper motor Ignition transformer Solenoid valve 3 Timer/Operation Connection block Safety solenoid valve Flame detector Earth terminal 165 305 02-2 Bentone... -
Page 13: Wiring Diagram
Wiring diagram Bentone... -
Page 14: Control
Status LED shines yellow, the Fan LED fl ashes, and LEDs 2-6 show the fl ame signal strength. Each LED corresponds to 20% of the total fl ame signal. 5 lit LEDs correspond to 100% and 2 LEDs correspond to 40%. 165 205 60-2 Bentone... -
Page 15: Explanation Of The Different Sequence Modes
By pressing the manual reset button on the control unit or remote reset. Note! At remote reset: maximum 5 reset attempts within a 15 min period, after which qualified personnel must examine the burner before further reset attempts are made. Bentone... -
Page 16: Burnerpro Led Fault/Lock Code Table
BurnerPro LED fault/lock code table Bentone... - Page 17 Bentone...
- Page 18 Bentone...
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Page 20: Installation
Bleed the oil system. The oil pump/oil preheater may be damaged if • run dry. The vacuum in the suction line should not fall below 0.3 bar during start-up. 165 205 19-3 Bentone... -
Page 21: Electrical Connection
Electrical connection must be done in accordance with the applicable • regulations. Burners must be connected to an all-pole switch. • • Connection must conform to the wiring diagram. Use appropriately sized fuses. • If any electrical connection is used other than that recommended by Enertech, there may be a risk of damage to property and personal injury. Bentone... -
Page 22: Handling And Lifting Instruction
Handling and lifting instruction The lifting aid we used here are available as spare parts. 165 205 33-2 Bentone... -
Page 23: Mounting
Check oil line seals When the burner has been installed and put into operation, the tightness of Use Loctite 5188 on the various coupling elements should be checked, in case of leakage - tighten threaded oil lines. the coupling elements. 165 105 51-2 2022-03-31 Bentone... -
Page 24: Example Of Basic Settings
Basic settings should only be seen as setting values to get burner to start. Once the burner has started and established flame, it is necessary to adjust the settings so that they are adapted to the installation and the fuel used. B 55-3R Burner output: 653 kW Estimated nozzle output: 653 / 11.86*... -
Page 25: Nozzle Assembly Adjustment - Adjustable Brake Plate
Set the desired position on the scale (A) by means of the adjusting screw (D), the left-hand turn reduces the pressure drop and the brake disc is moved outwards. If pulsation occurs, the pressure drop across the brake plate can be altered until pulsation stops. 165 405 59 Bentone... -
Page 26: Setting Damper Motor 3-Stage
Return the control switch to position II (high load) • and check the combustion values. Solenoid valve High load (green) Solenoid valve Medium load (black) High load (red) Medium load (orange) Low load (blue) Release button 165 205 40-2 2021-05-03 Bentone... -
Page 27: Pump Rsa 95/125
Replace the oil fiter on the oil pump as follows.. • Close the oil valves. Unscrew the cover (4 x 5 mm Allen screws). • Replace the oil filter. • Replace the cover gasket. • Refit the cover. • Open the oil valves. • 165 105 54 Bentone... -
Page 28: Function
Only for capacities over 100 kg/h or on special request by customer Hydraulic control device Only on burners with hydraulic air control or nozzle assembly optimisation. Oil pump Items 3 and 6 are not fitted to two-stage burners. Item 8 is connected after solenoid valve nozzle 2 (Y2). Bentone... -
Page 29: Suction Line Tables
5 min. (a condition is that the pump is being lubricated during operation). The tables state the total suction line length in metres at a viscosity of 6,0 mm Bentone... -
Page 30: Service
Ignition system with fl ame guard 10 years 250,000 cycles UV fl ame sensor 10,000 h 500,000 cycles Damper motor Contactor 10 years 500,000 cycles The burner and its components must be recycled according to applicable regulations. 165 405 07-2 2022-10-04 Bentone... -
Page 31: Combustion Device
Install flame tube, be sure to install the drainage hole downwards (not available on all flame tubes) so that any oil spills can drain out. Close boiler/hinged flange. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 205 36-2 Bentone... -
Page 32: Air Damper
Refit the damper motor. Refit the intake grille. Slide the burner together and secure it with the nuts (E). Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 55 Bentone... -
Page 33: Replacement Of Damper Motor, Air
Make the electrical connections to the damper motor. message. Reset the damper motor cams. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 56 Bentone... -
Page 34: Fan
Replace drive shaft coupling on pump. Refi t coupling, pump and motor, making sure drive shaft is connected correctly at both ends. Switch on the main power and open the fuel supply. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 405 77 Bentone... -
Page 35: Replace Oil Pump
Fit new oil hoses. Switch on the main power and open the fuel supply. Bleed the pump. Start burner and check/adjust combustion. Use caution when operating the burner, surfaces may be hot. When servicing oil bearing components, check the oil density when the burner is commissioned after servicing. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 57 Bentone... -
Page 36: Tightness Check Of Solenoid Valves
Disconnect the power supply to solenoid valves Y1, Y2 and Y3. • Provide power to safety solenoid valve Y1S. • Run motor and pump - check that no oil is coming out of the nozzle, • replace solenoid valve if necessary. Use Loctite 5188 on threaded oil pipelines. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 23 Bentone... -
Page 37: Replacement Of Electrical Components
Note the connection of the existing component and disassemble. Fit new component with same connection or with specified alternative connection. Switch on the main power and check the operation of the new component. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 105 11-3 Bentone... -
Page 38: 8.10 Vibrations
• Check tightness of fasteners. Check fan wheel for damage and contamination (replace if necessary). • Check motor shaft and bearings. If they are worn, replace the motor. • Use screw to attach the vibration sensor. 165 405 46 Bentone... -
Page 39: Fault Location
Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone... -
Page 40: Delayed Ignition
Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter Bentone... -
Page 41: Pump Pressure
Change the oil or the pump‘s oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter Bentone... -
Page 42: 10. Log Of Flue Gas Analysis
10. Log of flue gas analysis Tel. no: Owner Adresss Tel. no: Installation Boiler Type Make Power kW Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C Setting brake disc Setting Air damper Pump pressure... - Page 43 EU Declaration of conformity Bentone Oil Burners Type: BF 1 ST 133 B 40 B 65 ST 108 ST 146 B 45 B 70 ST 120 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer.
- Page 44 UK Declaration of conformity Bentone Oil Burners Type: BF 1 ST 133 B 40 B 65 ST 108 ST 146 B 45 B 70 ST 120 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer.
- Page 48 Enertech AB. P.O Box 309, SE-341 26 Ljungby www.bentone.com...
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