Bentone B 55-3R Installation And Maintenance Instruction
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Summary of Contents for Bentone B 55-3R
- Page 1 CR00349 178 112 66-3 2021-08-04 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 55-3R / B 65-3R BP230UVFR-S3 RSA 95/125 Translation of the original instructions.
- Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\download nedladdning or scan QR-code. eller scan QR-koden. eller scanna QR-koden.
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Page 3: Table Of Contents
6.6 Replacement of electrical components ______________ 30 2.4 Working field B 55-2R _____________________________ 8 6.5 Check oil line seals _______________________________ 30 2.5 Working field B 55-3R _____________________________ 9 6.7 Vibration ________________________________________ 31 2.6 Working field B 65-2, B 65-2H ______________________ 9 6.11 Setting Damper motor 2-stage ____________________ 32... -
Page 4: Safety Information
• Burner pipes, fan wheels and air dampers may contain sharp edges. • The surface temperature of the burner’s components can exceed 60 °C. • Caution: The burner has moving parts, and there is risk of crushing injuries. 165 105 01 Bentone... - Page 5 - fl ue gas ducts and combustion air ducts are not blocked. - all actuators and control and safety devices are in working order and correctly set. • After commissioning, if a steady red light on the burner control is displayed, contact your installation technician. Bentone...
- Page 6 Delivery check • Make sure everything is delivered and the goods have not been damaged during transit. • If something is wrong with a delivery, report it to the supplier. • Transport damage must be reported to the shipping company. Bentone...
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Page 7: Technical Data
Motor supply Main supply Sound 230/400V, 3.3/2.3A, 50Hz 230V, 1.0A, 50Hz 89 dBA ± 0,5 dBA B 55 230/400V, 6.0/3.6A, 50Hz 230V, 1.0A, 50Hz 89 dBA ± 0,5 dBA B 65 Max operating current, see data plate. 165 205 32-2 Bentone... -
Page 8: Working Field B 55-2, B 55-2H
2.3 Working field B 55-2, B 55-2H 13.0-67.5 kg/h 155-800 kW mbar -1,0 2.4 Working field B 55-2R 13.2-67.5 kg/h 160-800 kW mbar -1,0 Bentone... -
Page 9: Working Field B 55-3R
2.5 Working field B 55-3R 13.0-64.0 kg/h 155-760 kW mbar -1,0 2.6 Working field B 65-2, B 65-2H 22.0-99.5 kg/h 260-1180 kW mbar 13,0 12,0 11,0 10,0 -1,0 1000 1100 1200 Bentone... -
Page 10: Working Field B 65-2R
2.7 Working field B 65-2R 21-99 kg/h 250-1170 kW mbar 15,0 14,0 13,0 12,0 11,0 10,0 -1,0 1000 1100 1200 2.8 Working field B 65-3R 24.0-99.0 kg/h 285-1170 kW mbar 13,0 12,0 11,0 10,0 -1,0 1000 1100 1200 Bentone... -
Page 11: Adjusting The Ignition Electrodes And Brake Plate
Pump pressure 2.11 Burner installation 2.11.1 Hole patten Make sure the hole pattern on the boiler is designed for burner flange. Combustion device B 55 ø (155) 165 ø (226) 254-300 B 65 ø (155) 205 ø (226) 254-300 Bentone... -
Page 12: Nozzle Table
89,36 1060 93,70 1111 97,88 1161 101,85 1208 1039 26,00 96,81 1148 101,50 1204 1035 106,04 1258 1081 110,33 1308 1168 The table applies to oil with a viscosity of 4.4 mm /s at a density of 830 kg/m Bentone... - Page 13 1057 1267 1089 24,00 1254 1078 1297 1116 1341 1153 1382 1188 26,00 1359 1168 1406 1209 1453 1249 1497 1287 The table applies to oil with a viscosity of 4.4 mm /s at a density of 830 kg/m Bentone...
- Page 14 11,00 54,94 56,45 57,92 59,36 12,00 59,93 61,58 63,19 64,76 14,00 69,92 71,84 73,72 75,55 16,00 79,91 82,11 84,25 86,34 1024 The table applies to oil with a viscosity of 4.4 mm /s at a density of 830 kg/m Bentone...
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Page 15: Description
Indicating lamp Stage 2 Nozzle adjustment fixed Nozzle assembly Switch l-ll Scale, nozzle assembly Ignition electrodes Indicating lamp Stage 1 Solenoid valve bloc Stage 2 Electric panel Switch 0-l Solenoid valves Damper motor Motor Connecting pipe Cover, inspection glass Bentone... - Page 16 Damper motor Scale, Nozzle assembly Air intake Fan wheel Solenoid valve bloc Stage 2/3 Solenoid valve bloc Stage 2 Thermal overload protection Hydraulic hose Connecting pipe Contactor Solenoid valve Control box Adjustment device, Nozzle Front plate, relay base assembly Bentone...
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Page 17: General Instructions
The system must be fine-tuned at start-up. The temperature in the chimney must be at least 60 °C at 0.5 m down in the chimney to prevent condensation. 165 205 33 Bentone... -
Page 18: Installation
4. Installation 4.1 Handling and lifting instruktion The lifting aid we used here are available as spare parts. Bentone... -
Page 19: Acceptance Inspection
• The connection should be made in accordance with the wiring diagram. • Fuse rating is as required If any electrical connection is used other than that recommended by Bentone, there may be a danger of damage to property and personal injury. Bentone... -
Page 20: Mount The Burner On The Boiler
Once the burner has been installed and commissioned, the seals of the various coupling elements should be checked. When a leak is detected, it is usually suffi cient to tighten the coupling element that is leaking. 165 105 61 2020-11-02 Bentone... -
Page 21: Basic Settings
Stage 2 and Stage 3, respectively. The positions of MV 2 and MV 3 are determined by the boiler characteristics when switching between stages, but for a basic setting the cams (MV2 and MV3) should be placed in the middle. 165 205 35-2 Bentone... - Page 22 See under Basic settings Note that it is simply a matter of a basic setting that should be adjusted retrospectively once the burner has started. A flue gas analysis and soot quantity measurement must be carried out when fine-tuning the burner. Bentone...
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Page 23: Setting Values For Nozzle Assembly And Air Damper B 55-2/-2H/-2R/-3R
5.2 Setting values for nozzle assembly and air damper B 55-2/-2H/-2R/-3R Air settings Nozzle assembly Scale Burner output 5.3 Setting values for nozzle assembly and air damper B 65-2/-2H/-2R/-3R Air settings Nozzle assembly Scale 1000 1100 1200 Burner output Bentone... -
Page 24: Nozzle Assembly Regulation - Fixed Brake Plate
Adjust to the desired position on the scale (A) using the set screw (D) (turning anti-clockwise reduces the pressure drop and moves the brake plate outwards). If pulsation occurs, the pressure drop across the brake plate can be alte-red until pulsation stops. Bentone... -
Page 25: Hydraulic Air Adjustment
(3.6, 3.7). Read the damper angle for each of the power stages This must then be used when the settings are made in the burner’s control system (se punkt 3.3) Check the air settings by conducting a flue gas analysis. Bentone... -
Page 26: Maintenance
Close the boiler / spectacle fl ange. Turn on the mains power. Check combustion. When soiled, always replace nozzles with new nozzles. When servicing/replacing components that affect combustion, an analysis and soot test must be carried out on the installation. 165 205 36 2020-11-02 Bentone... -
Page 27: Servicing Air Dampers
Slide the burner together and secure it with the nuts (H). Connect the Eurostecker connectors and turn on the main power switch. Check combustion. When servicing/replacing components that affect combustion, an analysis and soot test must be carried out on the installation. 165 205 36 2020-11-02/2 Bentone... -
Page 28: Replacing The Damper Motor
Reset the damper motor cams. Connect the Eurostecker connectors and turn on the main power switch. Check combustion. When servicing/replacing components that affect combustion, an analysis and soot test must be carried out on the installation. 165 205 36 2020-11-02/3 Bentone... -
Page 29: Replacement Of Oil Pump
When servicing oil bearing components, check the oil density when the burner is commissioned after servicing. When servicing/replacing components that affect combustion, an analysis and soot test must be carried out on the installation. 165 205 36 2020-11-02/4 Bentone... -
Page 30: Replacement Of Electrical Components
Check the function of the new component. may be hot. Start the burner and check the combustion. When servicing/replacing components that affect combustion, an analysis and soot test must be carried out on the installation. 165 205 36 2020-11-02/5 Bentone... -
Page 31: Vibration
• Check all bolts and nuts for correct torque. • Check fan wheel for damage and contamination. Change when dirty/ unbalanced. • Check motor bearings. If worn change motor/bearings. Use lid screw hole for sensor mounting 165 205 36 2020-11-02/6 Bentone... -
Page 32: Setting Damper Motor 2-Stage
90° to increase airfl ow. • Return the control switch to position I (low load) and check the combustion values. Solenoid valve High load (black) High load (red) Low load (orange) Closed air damper (blue) Release button 172 511 14-2 2021-05-03 Bentone... -
Page 33: Setting Damper Motor 3-Stage
• Return the control switch to position II (high load) and check the combustion values. Solenoid valve High load (green) Solenoid valve Medium load (black) High load (red) Medium load (orange) Low load (blue) Release button 165 201 40-2 2021-05-03 Bentone... -
Page 34: Instructions Pump Rsa 95/125
Replace the oil fiter on the oil pump as follows.. • Close the oil valves. • Unscrew the cover (4 x 5 mm Allen screws). • Replace the oil filter. • Replace the cover gasket. • Refit the cover. • Open the oil valves. 165 105 54 Bentone... -
Page 35: Function Danfoss Rsa 95/125
Only for capacities over 100 kg/h or on special request by customer Hydraulic control device Only on burners with hydraulic air control or nozzle assembly optimisation. Oil pump Items 3 and 6 are not fitted to two-stage burners. Item 8 is connected after solenoid valve nozzle 2 (Y2). Bentone... -
Page 36: Suction Line Tables
5 min. (a condition is that the pump is being lubricated during operation). The tables state the total suction line length in metres at a viscosity of 6,0 mm2/s. Bentone... -
Page 37: Electrical Equipment
8. Electrical equipment 8.1 Wiring diagram 165 305 02 Bentone... -
Page 38: Component List
8.2 Component list Burner control S30 External reset Ignition transformer Fuse Burner motor Connection block UV-detector X20 Connection terminal board Operating switch Solenoid valve 1 Rules/Operating thermostat Y1S Safety solenoid valve Temperature/pressure limiter Main switch Air pressure switch Bentone... -
Page 39: Control
LED fl ashes during start-up. In Control mode, the Status LED shines yellow, the Fan LED fl ashes, and LEDs 2-6 show the fl ame signal strength. Each LED corresponds to 20% of the total fl ame signal. 5 lit LEDs correspond to 100% and 2 LEDs correspond to 40%. 165 205 60 Bentone... -
Page 40: Explanation Of The Different Sequence Modes
BURNER LOCKOUT When lockout occurs, the LEDs indicate the cause. The control unit status is saved in the memory, even in the event of a power outage. By pressing the manual reset button on the control unit or remote reset. Bentone... -
Page 41: Burnerpro Led Fault/Lock Code Table
9.4 BurnerPro LED fault/lock code table Bentone... - Page 42 Bentone...
- Page 43 Bentone...
- Page 44 Bentone...
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Page 45: Fault Location
Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone... -
Page 46: Delayed Ignition
Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter 165 105 09-2 2021-01-21/2 Bentone... -
Page 47: Pump Pressure
Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter 165 105 09-2 2021-01-21/3 Bentone... -
Page 48: Log Of Flue Gas Analysis
11. Log of flue gas analysis Owner Adresss Tel. no: Installation Tel. no: Boiler Type Make Power Bentone Burner Serial no. Type Model Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C... -
Page 49: Oil Burners Maintenance Instructions
12. Oil burners maintenance instructions General information If the burner starts but does not ignite Make an attempt to start the burner. Keep the boiler room clean. Ensure that the boiler room has permanent fresh air intake. Switch off before Never make close repeated start attempts. - Page 52 Enertech AB. P.O Box 309, SE-341 26 Ljungby. www.bentone.com...
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