Bentone B 55-2 FAME/RME Installation And Maintenance Instruction
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Summary of Contents for Bentone B 55-2 FAME/RME
- Page 1 178 076 66-6 P93783 2023-02-07 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 55-2 FAME/RME LMO24.255C2E E 4N CK Translation of the original instructions.
- Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\ nedladdning eller scanna or scan QR-code. download eller scan QR-koden.
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Page 3: Table Of Contents
Log of flue gas analysis .............36 Preparing for installation ............16 4.5 Oil distribution ................16 Electrical connection ..............17 4.7 Handling and lifting instruction ..........18 Mounting ................19 Check oil line seals ..............19 Example of Basic settings ............20 Settings Damper motor, 2-stage ..........21 Bentone... -
Page 4: General Information
Make sure that the burner is suitable for the application (see Technical • Data). All components must be installed without being bent, twisted or • subjected to mechanical or thermal forces that affect components. 165 105 01-2 2021-12-07 Bentone... - Page 5 When in operation, the burner’s noise level can exceed 85 dBA – use • hearing protection! - Operation: Carry out all stipulated settings, service and inspection work within • the set time. • If the oil burner control has a solid red light, contact your installer. Bentone...
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Page 6: General Requirements Fame/Rme
Annual cleaning and checking for the presence of water in the tank • should be done to avoid corrosion and microorganisms. 165 405 06 2021-12-07 Bentone... -
Page 7: Technical Data
øC Ø B Ø C 274/374/474 * Min. recommended distance to floor. Burner installation 2.2.1 Hole patten Make sure the hole pattern on the boiler is designed for burner flange. ø (155) 165 ø (226) 254-300 165 205 86-4 Bentone... -
Page 8: Working Field
Working field 13.0-67.5 kg/h 155-800 kW mbar Do not exceed working field. -1,0 Setting for nozzle assembly and air damper Air settings Nozzle assembly Scale Burner output Bentone... -
Page 9: Technical Specification
Nozzle and pump pressure Due to different furnace geometries and capacities, it is not possible to recommend a nozzle model. 45° Solid/semisolid Nozzle: 60° Solid/semisolid 80° Solid/semisolid Pump pressure: 14 bar (14-21 bar) depending on pump model Bentone... -
Page 10: Nozzle Table
1267 1089 24,00 1254 1078 1297 1116 1341 1153 1382 1188 26,00 1359 1168 1406 1209 1453 1249 1497 1287 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone... - Page 11 54,94 56,45 57,92 59,36 12,00 59,93 61,58 63,19 64,76 14,00 69,92 71,84 73,72 75,55 16,00 79,91 82,11 84,25 86,34 1024 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone...
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Page 12: Components
Nozzle assembly adjustment Ignition electrodes Fixing flange Damper motor Switch I-II Indicator lamp Stage 2 Ignition transformer Safety valve Pump Flame detector Fan wheel Control box Electrical connection Flame tube Contactor/Thermal Motor Air intake overload protection Air damper Reset button Bentone... -
Page 13: Electric Equipment
The cables of the safety system must be separated so that the outgoing signal is not placed in the same cable as the incoming signal. Wiring diagram Brown Blue Green Yellow Gn/Ye Green/Yellow Black Grey White Orange Violet 165 405 53 Bentone... -
Page 14: Function
< 1 s < 1 s Ambient temperature -5 - +60°C -20 - +60°C Min detector current required (with fl ame) 45 µA dc 45 µA dc Max perm. detector current (without fl ame) 5.5 µA dc 5.5 µA dc Bentone... -
Page 15: Colour Codes
If the reset button is instead kept pressed a second time for at least 3 seconds, you can, via an interface, obtain the corresponding information on a computer or flue gas analyser. To return to normal operation: Press the reset button for 1 second. Bentone... -
Page 16: Installation
Bleed the oil system. The oil pump/oil preheater may be damaged if • run dry. The vacuum in the suction line should not fall below 0.3 bar during start-up. 165 205 19-3 Bentone... -
Page 17: Electrical Connection
Electrical connection must be done in accordance with the applicable • regulations. Burners must be connected to an all-pole switch. • • Connection must conform to the wiring diagram. Use appropriately sized fuses. • If any electrical connection is used other than that recommended by Enertech, there may be a risk of damage to property and personal injury. Bentone... -
Page 18: Handling And Lifting Instruction
Handling and lifting instruction The lifting aid we used here are available as spare parts. 165 205 33-2 Bentone... -
Page 19: Mounting
Check oil line seals When the burner has been installed and put into operation, the tightness of Use Loctite 5188 on the various coupling elements should be checked, in case of leakage - tighten threaded oil lines. the coupling elements. 165 105 51-2 2022-03-31 Bentone... -
Page 20: Example Of Basic Settings
Stage 2 Insert Stage 1 Fuel, Stage 2 Solenoid valve 2 Stage 2 Selection of output and connection between the different power stages must be selected and adjusted so that the system achieves good functionality. 165 205 35-4 Bentone... -
Page 21: Settings Damper Motor, 2-Stage
Excess air fl ue gases Max % CO % CO Lambda 1.2 3 - 5 15.4 ≈12.5 Solenoid valve High load (black) High load (red) Low load (orange) Closed air damper (blue) Release button 165 205 39-3 2022-10-27 Bentone... -
Page 22: Pump E4Nc-1069
Change the oil pump oil fi lter in accordance with the following. • Close the oil valves Unscrew the cover on the pump. • Replace the oil fi lter. • Replace head gasket. • Mount the cover on the pump. • Open the oil valves. • 165 105 86-2 2022-05-17 Bentone... -
Page 23: Function
Vacuum gauge port 5. Inlet Oil under pressure 1. Gear set By passed oil returned to tank, or to suction 2. By-pass hole 6. Pressure adjustment 7. To nozzle 3. Pressure gauge port 4. By-pass plug installed 8. Return Bentone... -
Page 24: Service
Ignition system with fl ame guard 250,000 cycles 10 years UV fl ame sensor 10,000 h Damper motor 500,000 cycles Contactor 500,000 cycles 10 years The burner and its components must be recycled according to applicable regulations. 165 405 07-2 2022-10-04 Bentone... -
Page 25: Combustion Device
Install flame tube, be sure to install the drainage hole downwards (not available on all flame tubes) so that any oil spills can drain out. Close boiler/hinged flange. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 205 36-2 Bentone... -
Page 26: Air Damper
Refit the damper motor. Refit the intake grille. Slide the burner together and secure it with the nuts (E). Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 55 Bentone... -
Page 27: Replacement Of Damper Motor, Air
Make the electrical connections to the damper motor. message. Reset the damper motor cams. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 56 Bentone... -
Page 28: Fan
Replace drive shaft coupling on pump. Refi t coupling, pump and motor, making sure drive shaft is connected correctly at both ends. Switch on the main power and open the fuel supply. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 405 77 Bentone... -
Page 29: Replace Oil Pump
Fit new oil hoses. Switch on the main power and open the fuel supply. Bleed the pump. Start burner and check/adjust combustion. Use caution when operating the burner, surfaces may be hot. When servicing oil bearing components, check the oil density when the burner is commissioned after servicing. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 57 Bentone... -
Page 30: Tightness Check Of Solenoid Valves
Disconnect the power supply to solenoid valves Y1, Y2 and Y3. • Provide power to safety solenoid valve Y1S. • Run motor and pump - check that no oil is coming out of the nozzle, • replace solenoid valve if necessary. Use Loctite 5188 on threaded oil pipelines. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 23 Bentone... -
Page 31: Replacement Of Electrical Components
Note the connection of the existing component and disassemble. Fit new component with same connection or with specified alternative connection. Switch on the main power and check the operation of the new component. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 105 11-3 Bentone... -
Page 32: 7.10 Vibrations
• Check tightness of fasteners. Check fan wheel for damage and contamination (replace if necessary). • Check motor shaft and bearings. If they are worn, replace the motor. • Use screw to attach the vibration sensor. 165 405 46 Bentone... -
Page 33: Fault Location
Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone... -
Page 34: Delayed Ignition
Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter Bentone... -
Page 35: Pump Pressure
Change the oil or the pump‘s oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter Bentone... -
Page 36: Log Of Flue Gas Analysis
Log of flue gas analysis Tel. no: Owner Adresss Tel. no: Installation Boiler Type Make Power kW Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C Setting brake disc Setting Air damper Pump pressure... - Page 37 EU Declaration of conformity Bentone Oil Burners Type: BF 1 ST 133 B 40 B 65 ST 108 ST 146 B 45 B 70 ST 120 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer.
- Page 38 UK Declaration of conformity Bentone Oil Burners Type: BF 1 ST 133 B 40 B 65 ST 108 ST 146 B 45 B 70 ST 120 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer.
- Page 40 Enertech AB. P.O Box 309, SE-341 26 Ljungby www.bentone.com...
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