ALL-O-MATIC OH-200DC Installation Manual

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UL-325 6th edition,
UL-991 & CSA C22.2
#247 Compliant
WWW.ALLOMATIC.NET
OH-200DC Installation Manual
Copyright © 2016 all-o-matic inc. www.allomatic.net
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Summary of Contents for ALL-O-MATIC OH-200DC

  • Page 1 ® UL-325 6th edition, UL-991 & CSA C22.2 #247 Compliant WWW.ALLOMATIC.NET OH-200DC Installation Manual Copyright © 2016 all-o-matic inc. www.allomatic.net...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY AND INTRODUCTION Safety Instructions ......... . 3-4 UL 325 Cass Types .
  • Page 3: Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING TO REDUCE THE RISK OF INJURY READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. DO NOT START INSTALLATION UNTIL YOU HAVE READ AND UNDERSTAND THESE DIRECTIONS. IF THERE IS SOMETHING YOU DO NOT UNDERSTAND, PLEASE CALL US. NEVER let children operate or play with gate controls.
  • Page 4 IMPORTANT SAFETY INSTRUCTIONS (CONTINUED) INSTALL THE GATE OPERATOR ONLY WHEN YOU HAVE READ THE FOLLOWING BEFORE GATE OPERATOR INSTALLATION Confirm that the gate operator being installed is Install a proper electrical ground to the gate Ÿ Ÿ appropriate for the application. operator.
  • Page 5: Ul 325 Cass Types

    Each class must have (2) monitored entrapment protection devices in each entrapment zone to sense and react to obstructions within 2 seconds. All-O-Matic’s gate operators conform to the most rigid Class One. UL 325 CLASS TYPES THE SIX TYPES OF OBSTRUCTION...
  • Page 6: Operator Specifications

    OPERATOR SPECIFICATIONS OH-200 DC 800 lbs. Max Gate Weight 22’ Max Gate Length 5 year commercial Warranty 24 VDC brushless Motor 1/2 HP equivalent Approximately 15 seconds per opening Gate Speed 6.5’ - 8’ high gate 115 VAC single phase - 6 amps Power 230 VAC single phase - 3.5 amps or 24 VDC solar panel up to 80 watts...
  • Page 7: Operator Dimensions

    OPERATOR DIMENSIONS 6 1\4 2 5/8’’’ 8’’ 4 1\2 Custom track length (up to 16 ft) available upon request. 144’’ 15’’ 22’’ 18’’ 13’’ 8’’...
  • Page 8: Operator Installation

    OPERATOR INSTALLATION Note: Make sure the gate hardware is well balanced. The gate should open and close smoothly. With gate closed, mark the center of the gate. Lift gate to open position and mark the center point of the gate for the operator on the ceiling.
  • Page 9: Mounting Instructions

    MOUNTING INSTRUCTIONS C E N T E BOLT WELD Make sure the end bracket is in the center of the opening. Bolt or weld the end bracket to wall. The operator bracket must be at least 2.5” above the gate. CONCRETE ANCHOR ½”X 3 ½”...
  • Page 10: Entrapment Protection Installation

    ENTRAPMENT PROTECTION INSTALLATION A minimum of (2) monitored entrapment protection devices are REQUIRED for each entrapment zone. Ÿ An entrapment zone is a location or point of contact where a person can become entrapped between a moving Ÿ gate and a rigid object. The operator is equipped with an inherent entrapment protection system (ERD).
  • Page 11: Loop Layout

    LOOP LAYOUT Below is a typical loop layout. When connecting to an All-O-Matic circuit board, use the following: — Safety Loop - Normally Closed (N.C) Contacts — Exit Loop - Normally Open (N.O.) Contacts — Wires MUST be twisted from the exit point of the loop saw cut to the gate operator.
  • Page 12: Electrical Connection

    ELECTRICAL CONNECTION OPERATORS MUST BE PROPERLY GROUNDED! All gate operators MUST be properly grounded. This minimizes or prevents damage due to electrical charge, Ÿ such as a near lightening strike or an electrical static discharge. Use a single wire for the ground. DO NOT splice two wires for the ground. If the wire breaks or is cut, replace it Ÿ...
  • Page 13: Gate Travel Adjustment

    GATE TRAVEL ADJUSTMENT Locate the limit switches and follow the steps below: Stop the gate operator in the desired position using the 3 button station on the control board. Turn the power OFF to the operator. Push the limit lock plate down. Turn the limit nut toward the switch to DECREASE travel and away from the switch to INCREASE travel.
  • Page 14: Gate Opening Direction Setting

    GATE OPENING DIRECTION SETTING Use OPEN L/R” dipswitch (#8) to change the opening direction of the operator. Ÿ LEDs will show opening and closing direction when the gate is moving. Ÿ OPEN L/R switch should be set to “ON” for an overhead operator. Ÿ...
  • Page 15: Programmable Relay And Leaf Delay

    PROGRAMMABLE RELAY AND LEAF DELAY Board model ALL-BLDC-REV-X6 includes a programmable relay (N.O.) with four different configurations. See table below for switch settings. Use the “Leaf Delay” potentiometer to adjust the delay time from 0 to 6 seconds. (1) 1 second pulse for every open start cycle - Typically used for a cycle counter (2) “ON”...
  • Page 16: Electronic Reversing Device (Erd) Adjustment

    ELECTRONIC REVERSING DEVICE (ERD) ADJUSTMENT All DC boards are equipped with an Electronic Reversing Device (ERD), which will cause the gate to reverse direction when it comes into contact with an obstruction.   The amount of force required to reverse the gate’s direction depends on the ERD sensitivity setting and motor rating.
  • Page 17: Timer Adjustment And Radio Setting

    TIMER ADJUSTMENT AND RADIO SETTING TIMER ON: Automatic timer to close can be set from 1 to 60 seconds TIMER OFF: Gate operation is “push button to open, push button to close” RADIO ON: To override the timer and allow the radio receiver to close the gate before the timer Turn potentiometer counter clockwise for more time Turn potentiometer clockwise for less time NOTE: The timer may not activate to close the gate if the potentiometer is turned counter clockwise all the way...
  • Page 18: Dip Switch Functions

    DIP SWITCH FUNCTIONS TIMER TIMER TIMER switch “ON” activates the automatic close timer. RADIO RADIO RADIO switch “ON” allows the radio receiver to FAIL SC/SF override the automatic close timer. 1-PASS SLAVE OSC switch “ON” allows the radio receiver to stop AUTO OPEN and reverse the gate in any direction.
  • Page 19: Led Diagnostics

    TIMER Blinks when the timer is counting down to close When calling ALL-O-MATIC for technical support, automatically. please note what lights are ON on the control board. This will help us to get the operator up and running.
  • Page 20: Accessory Connections

    ACCESSORY CONNECTIONS The circuit board has a 24 VDC terminal that provides up to 500 mAmps to power accessories such as loop detectors, keypads, etc. If the total current draw of your accessories exceeds the 500 mAmps, a separate power supply (transformer) is required.
  • Page 21: Monitored Entrapment Protection Device Connection

    MONITORED ENTRAPMENT PROTECTION DEVICE CONNECTIONS There are 2 types of sensors that can be connected to the gate operator for UL 325 monitored entrapment Ÿ compliance: non-contact sensors (photo eye) and contact sensors (edge sensors). Monitored entrapment protection devices use 4 wires to connect to the board. From the device, connect the Ÿ...
  • Page 22 MONITORED ENTRAPMENT PROTECTION DEVICE CONNECTIONS ENFORCER E-960-D90GQ/ ENFORCER ALLEN BRADLEY E-931-S33RRGQ / E-931-S50RRGQ E-936-S45RRGQ GRU-24 CONTACT BOARD TERMINAL WIRE BOARD TERMINAL WIRE BOARD TERMINAL N.C. MON_CLOSE OR BLACK MON_CLOSE OR BLACK MON_CLOSE OR MON_OPEN MON_OPEN MON_OPEN COMMON WHITE COMMON ORANGE COMMON 12-30 VDC/AC COMMON...
  • Page 23: Loop Rack Installation

    PLUG IN DETECTOR INSTALLATION The OH-200 DC model comes equipped with the pre-wired LPR-2 loop rack for safety and exit plug in loop Ÿ detectors, making installation quick and efficient. Hardwired loop detectors with harnesses can also be installed. The circuit board has 12 VDC and 24 VDC Ÿ...
  • Page 24: Three-Button Station Connection

    THREE BUTTON STATION CONNECTION A three button station and reset push button are integrated on the board to make limit and ERD adjustments Ÿ easier. An external three button station may also be installed. See diagram below for wiring instructions, Ÿ...
  • Page 25: Radio Receiver Connection

    RADIO RECEIVER CONNECTION There are two types of receivers: 3-wire and 4-wire: 3 wire receivers can mount on the radio receiver terminal strip located outside of the control box. For 4 wire receivers, connect the 2 gray wires to terminals 1 and 2 on the receiver terminal strip located outside of the control box.
  • Page 26: Solar Panel Connection

    When using a 24VDC panel (up to 40 Watts), connect the panel straight into the LINE IN input. For a solar installation, upgrade the batteries according to usage. For information on solar applications (solar panel sizes, battery size, etc.), please call ALL-O-Matic. CONNECT 12V PANEL INTO SOLAR INPUT ON CIRCUIT BOARD.
  • Page 27: External Solar System Installation

    When using an external solar package, connect batteries straight into the LINE IN input. The batteries will need to be upgraded according to usage. See wiring below. For information on solar applications (solar panel sizes, battery size, etc.), please call ALL-O-Matic. CHARGE...
  • Page 28: Breather Cap Pin

    BREATHER CAP PIN NOTE: After operator installation, remove the breather cap pin from the gear box for proper installation. BREATHER CAP PIN...
  • Page 29: Emergency Release Instructions

    EMERGENCY RELEASE INSTRUCTIONS Make sure the gate is in the full open position to prevent the gate from coming down if it is not well balanced. To manually release the gate from the operator: - Move the locking latch to the side - Pull the release ring downward - Slide the latch with the slit backward to disengage it from the lock pin.
  • Page 30: Warranty And Customer Record

    SW-350DC – 1 HP 8 AMPS 4.5 AMPS SW-375DC 8 AMPS 4.5 AMPS OH-200DC 6 AMPS 3.5 AMPS Max Wire Feet @ 240 Volts, 1 Phase, Max Wire Feet @ 120 Volts, 1 Phase, 2% Max Voltage Drop 2% Max Voltage Drop...
  • Page 31 TECHNICAL TIPS How to tell what mode your board is in. The firmware must match the entrapment protection device wiring or you will get a “MON-FAULT” on the circuit board. - The number of times the “MODE” light blinks when you press and release “RESET” on the circuit board: - 1 blink = Pre-UL (monitored entrapment device is NOT required) - 2 blinks = UL-2016 (1 monitored entrapment protection device for the close direction is required) - 3 blinks = UL-2018 (1 monitored entrapment protection device for each the open and close...
  • Page 32 In order to obtain this policy, please complete the registration card and send it by mail within 30 days of purchasing from ALL-O-MATIC INC. or your installer. If the product is not registered, only a one year warranty on all parts will be provided.

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