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Summary of Contents for ALL-O-MATIC DC Series
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Page 3: Table Of Contents
TABLE OF CONTENTS SAFETY AND INTRODUCTION Safety Instructions ..........4-5 UL 325 Class Types . -
Page 4: Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS WARNING TO REDUCE THE RISK OF INJURY READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. DO NOT START INSTALLATION UNTIL YOU HAVE READ AND UNDERSTAND THESE DIRECTIONS. IF THERE IS SOMETHING YOU DO NOT UNDERSTAND, PLEASE CALL US. NEVER let children operate or play with gate controls. -
Page 5: Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS (CONTINUED) INSTALL THE GATE OPERATOR ONLY WHEN YOU HAVE READ THE FOLLOWING BEFORE GATE OPERATOR INSTALLATION Confirm that the gate operator being installed is Install a proper electrical ground to the gate Ÿ Ÿ appropriate for the application. operator. -
Page 6: Ul 325 Class Types
Each class must have (2) monitored entrapment protection devices in each entrapment zone to sense and react to obstructions within 2 seconds. All-O-Matic’s gate operators conform to the most rigid Class One. UL 325 CLASS TYPES THE SIX TYPES OF OBSTRUCTION... -
Page 7: Operator Specifications
SPECIFICATIONS SW-300 DC SW-325 DC 1,200 lbs. 2,000 lbs Max Gate Weight 20’ 22’ Max Gate Length 7 year residential 7 year residential Warranty 5 year commercial 5 year commercial 24 VDC brushless 24 VDC brushless Motor 1/2 HP motor equivalent 1 HP motor equivalent Adjustable 14-25 seconds Adjustable 14-25 seconds... - Page 8 SPECIFICATIONS SW-350 DC 1/2 HP: 2,000 lbs. Max Gate Weight 1 HP: 2,500 lbs. 22’ Max Gate Length 7 year residential Warranty 5 year commercial 24 VDC brushless Motor 1/2 HP and 1 HP equivalent Adjustable 17-25 seconds Gate Speed per 90 degree opening 115 VAC single phase - 1/2 HP: 6 amps - 1 HP: 8 amps Power...
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Page 9: Sw-300 Dc Concrete Pad Installation
SW-300 DC CONCRETE PAD INSTALLATION TOP VIEW 4 RED HEAD BOLTS ½”X 3 ½” 24” 13 ” AREA FOR CONDUIT CONCRETE PAD 9” 24” FRONT VIEW ATMEL ATMEGA168 20AU 0743 72CB74K Ls14 4750 1001 1001 1001 2001 1210 1001 1001 1001 1001 1001... -
Page 10: Sw-350 Dc Concrete Pad Installation
SW-350 DC CONCRETE PAD INSTALLATION TOP VIEW 4 RED HEAD BOLTS ½”X 3 ½” 9” 24” AREA FOR CONDUIT CONCRETE PAD ” 30” FRONT VIEW 17 / ” ” INSTALL 4” ABOVE GROUND 4” (WHEN POSSIBLE) 24” FOOTING FOR GATE OPERATOR LOW VOLTAGE CONDUIT HIGH VOLTAGE CONDUIT... -
Page 11: Sw-325 Dc Concrete Pad Installation
SW-325 DC CONCRETE PAD INSTALLATION PAD MOUNT RED HEAD BOLTS ½”X 3 ½” 2” 3” 3” 22” 4” OPERATOR 5” SHAFT CONDUIT CONCRETE PAD PAD MOUNT 4.5” BASE 16.5” 24” POST MOUNT 10” 14” 10” 3” OPERATOR SHAFT POST MOUNT PIPE CONDUIT AREA CONCRETE PAD... -
Page 12: Sw-300 Dc And Sw-350 Dc Operator And Arm Dimensions
SW-300/SW-350 DC OPERATOR AND ARM DIMENSIONS Please refer to the chart and drawing below for operator and arm dimensions. A: The distance between the center of the gate bracket and the center of the hinge point. B: The distance between the gate hinge point and the edge of the operator concrete pad. C: The distance from the gate in the open position to the center of the operator shaft. - Page 13 SW-325 DC OPERATOR AND ARM DIMENSIONS Please refer to the chart and drawing below for operator and arm dimensions. See page before for layout. A: The distance between the center of the gate bracket and the center of the hinge point. B: The distance between the gate hinge point and the edge of the operator concrete pad.
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Page 14: Sw-325 Dc Operator And Arm Dimensions
OPERATOR PLACEMENT AND ARM LAYOUT Step 1: With the gate in the closed position, mark the ground directly below the center of the gate bracket. This will be Ÿ point . With the gate in the open position, mark the ground directly below the center of the gate bracket. This will be Ÿ... -
Page 15: Operator Placement And Arm Layout
OPERATOR PLACEMENT AND ARM LAYOUT (CONTINUED) Step 3: Measure the distance between point and point . Divide this number in half. Ÿ This number is length of the primary arm section in the next step. Ÿ Please be exact. Ÿ CENTER OF HINGE POINT BRACKET... -
Page 16: Compact Installation
COMPACT INSTALLATION (FOR SW-300/SW-350) The gate must be 12’0” long or less to use this installation. The measurements in the installation drawing below will only work if the distance between the gate in the open position and the obstruction (ie: wall, bush, etc) is between 20” and 34”. If you have more than 34”, please refer to the standard installation. -
Page 17: Sw-300 Dc And Sw-350 Dc Torque Limiter And Arm Adjustments
SW-300/SW-350 DC TORQUE LIMITER AND ARM ADJUSTMENTS The torque limiter on the operator is shipped loose (not adjusted). Use a 20” pipe wrench to adjust the large Ÿ torque limiter nut on the operator, as shown in the images below. Tighten the torque limiter nut until the arm does not slip while the operator is running. -
Page 18: Sw-325 Dc Torque Limiter And Arm Adjustments
SW-325 DC TORQUE LIMITER AND ARM ADJUSTMENTS The torque limiter on the operator is shipped loose (not adjusted). Use a 20” pipe wrench to adjust the large Ÿ torque limiter nut on the operator, as shown in the images below. Tighten the torque limiter nut until the arm does not slip while the operator is running. -
Page 19: Entrapment Protection Installation
ENTRAPMENT PROTECTION INSTALLATION A minimum of (2) monitored entrapment protection devices are REQUIRED for each entrapment zone. Ÿ An entrapment zone is a location or point of contact where a person can become entrapped between a moving Ÿ gate and a rigid object. The operator is equipped with an inherent entrapment protection system (ERD). -
Page 20: Loop Layout
LOOP LAYOUT Below is a typical loop layout. When connecting to an All-O-Matic circuit board, use the following: — Safety Loop - Normally Closed (N.C) Contacts — Exit Loop - Normally Open (N.O.) Contacts — Wires MUST be twisted from the exit point of the loop saw cut to the gate operator. -
Page 21: Electrical Connection
ELECTRICAL CONNECTION OPERATORS MUST BE PROPERLY GROUNDED! All gate operators MUST be properly grounded. This minimizes or prevents damage due to electrical charge, Ÿ such as a near lightening strike or an electrical static discharge. Use a single wire for the ground. DO NOT splice two wires for the ground. If the wire breaks or is cut, replace it Ÿ... -
Page 22: Gate Travel Adjustment
GATE TRAVEL ADJUSTMENT After locating the limit switches and identifying which one is open and close, follow the steps below to adjust the gate travel: 1. Turn the power OFF on the gate operator. 2. Use an allen wrench to loosen up the limit cams. Turn the limit cams in the desired direction. 3. -
Page 23: Gate Opening Direction Setting
GATE OPENING DIRECTION SETTING Use OPEN L/R” dipswitch (#8) to change the opening direction of the operator. Ÿ The direction of gate opening is determined from behind the gate operator. Ÿ LEDs will show opening and closing direction when the gate is moving. Ÿ... -
Page 24: Programmable Relay And Leaf Delay
PROGRAMMABLE RELAY AND LEAF DELAY RELAY SETTINGS DELAY SETTINGS Board model ALL-BLDC includes a programmable relay The ALL-BLDC board includes a delay option for open or (N.O.) with four different configurations. close cycles. This delay option is most commonly used See table below for switch settings. -
Page 25: Electronic Reversing Device (Erd) Adjustment
ELECTRONIC REVERSING DEVICE ELECTRONIC REVERSING DEVICE (ERD) ADJUSTMENT (ERD) ADJUSTMENT All BLDC boards are equipped with an Electronic Reversing Device (ERD), which will cause the gate to reverse direction when it comes in contact with an obstruction. The amount of force required to reverse the gate’s direction depends on the ERD sensitivity setting. The ERDs must be adjusted for the operator to provide regular, reliable &... -
Page 26: Timer Adjustment And Radio Setting
TIMER ADJUSTMENT AND RADIO SETTING TIMER ON: Automatic timer to close can be set from 1 to 60 seconds TIMER OFF: Gate operation is “push button to open, push button to close” RADIO ON: To override the timer and allow the radio receiver to close the gate before the timer Turn potentiometer counter clockwise for more time Turn potentiometer clockwise for less time NOTE: If Potentiometer is turned all the way counter clockwise, the timer is disabled and the gate WILL NOT... -
Page 27: Dip Switch Functions
DIP SWITCH FUNCTIONS TIMER TIMER TIMER switch “ON” activates the automatic close RADIO timer. RADIO FAIL SC/SF RADIO switch “ON” allows the radio receiver to override the automatic close timer. 1-PASS SLAVE AUTO OPEN OSC switch “ON” allows the radio receiver to stop and reverse the gate in any direction. -
Page 28: Led Diagnostics
ON when the MON_CLOSE input is activated (open what inputs are active. circuit to common) or when a device is not installed. When calling ALL-O-MATIC for technical support TIMER please have the name of the lights that are ON in the Blinks when the timer is counting down to close control board. -
Page 29: Accessory Connections
ACCESSORY CONNECTIONS The circuit board has 12/24VDC terminals that provide up to 750mAmps on 24VDC and 500mAmps on 12VDC to power accessories such as loop detectors, keypads, etc. If the total current draw of your accessories exceeds the rated current for any of the 12/24VDC terminals, a separate power supply (transformer) is required. When installing a safety loop detector or pedestrian switch (STOP_CMD), make sure to remove the black jumper between the COMMON and SAFETY terminal for the safety detector and/or black jumper between STOP_CMD and COMMON for pedestrian switch. -
Page 30: Monitored Entrapment Protection Device Connection
MONITORED ENTRAPMENT PROTECTION DEVICE CONNECTION There are 2 types of sensors that can be connected to the gate operator for UL 325 monitored entrapment Ÿ compliance: non-contact sensors (photo eye) and contact sensors (edge sensors). Monitored entrapment protection devices use 4 wires to connect to the board. From the device, connect the Ÿ... - Page 31 MONITORED ENTRAPMENT PROTECTION DEVICE CONNECTIONS ENFORCER E-960-D90GQ/ ENFORCER ALLEN BRADLEY E-931-S33RRGQ / E-931-S50RRGQ E-936-S45RRGQ GRU-24 CONTACT BOARD TERMINAL WIRE BOARD TERMINAL WIRE BOARD TERMINAL N.C. MON_CLOSE OR BLACK MON_CLOSE OR BLACK MON_CLOSE OR MON_OPEN MON_OPEN MON_OPEN COMMON WHITE COMMON ORANGE COMMON 12-30 VDC/AC COMMON...
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Page 32: Loop Rack Installation
LOOP RACK INSTALLATION The SW-300 DC, SW-325 DC and SW-350 DC models come equipped with the pre-wired LPR-1 loop rack for Ÿ safety and exit plug in loop detectors, making installation quick and efficient. Hardwired loop detectors with harnesses can also be installed. The circuit board has 12 VDC and 24 VDC Ÿ... -
Page 33: Three-Button Station Connection
THREE BUTTON STATION CONNECTION A three button station and reset push button are integrated on the board to make limit and ERD adjustments Ÿ easier. An external three button station may also be installed. See diagram below for wiring instructions, Ÿ... -
Page 34: Master/Slave Connection
MASTER/SLAVE CONNECTION BEFORE CONNECTING MASTER/SLAVE COMMUNICATION WIRES, TAKE THE FOLLOWING STEPS: 1: Test and adjust the limit switches and ERDs for each operator as stand alone machines 2: Once the machines have been adjusted, turn slave dip switch “ON” on the slave board. Press the RESET button on the slave board or reset the power. -
Page 35: Magnetic/Solenoid Lock Connection
MAGNETIC/SOLENOID LOCK CONNECTION Magnetic lock installation requires a step down transformer with the appropriate voltage for the specific lock accessory. Most operators include a 120VAC outlet for the step down transformer. Connections: Plug the lock device transformer to the 120VAC outlet plug. For Magnetic Lock: Wire nut one wire from transformer directly to one wire of the magnetic lock. -
Page 36: Radio Receiver Connection
RADIO RECEIVER CONNECTION There are two types of receivers: 3-wire and 4-wire: 3 wire receivers can mount on the radio receiver terminal strip located outside of the control box. For 4 wire receivers, connect the 2 gray wires to terminals 1 and 2 on the receiver terminal strip located outside of the control box. -
Page 37: Sw-300 Dc And Sw-350 Dc Emergency Release
SW-300/SW-350 DC EMERGENCY RELEASE Procedures to manually open the SW-300 DC: 1. Remove the bolt or pad lock from the arm lever and open the lever fully. 2. Opening the arm lever will allow you to manually open and close the gate. REMOVE BOLT OR PAD LOCK MASTER... -
Page 38: Sw-325 Dc Emergency Release
SW-325 DC EMERGENCY RELEASE To release the gate for manual operation, follow these steps: 1. Remove the bolt or pad lock from the quick release. 2. Slide the quick release assembly out from the crank arm. 3. Bend the arm slightly to start the opening of the gate. Grab and pull the gate to the open position. To put the operator back into normal operation, align the primary arm with the crank arm and slide the quick release assembly back into the crank arm. -
Page 39: Solar Panel Connection
When using a 24VDC panel (up to 40 Watts), connect the panel straight into the LINE IN input. For a solar installation, upgrade the batteries according to usage. For information on solar applications (solar panel sizes, battery size, etc.), please call ALL-O-Matic. CONNECT 12V PANEL INTO SOLAR INPUT ON CIRCUIT BOARD. -
Page 40: External Solar System Installation
See wiring below. For information on solar applications (solar panel sizes, battery size, etc.), please call All-O-Matic. IMPORTANT: When more than two solar panels are needed, special wiring precautions must be taken to prevent damage to batteries and/or charge controller regulator. -
Page 41: Swing Arm Breakdown
SWING ARM ASSEMBLY DETAIL C 8 8 8 DETAIL B RECTANGULAR ARM ITEM NO. PART NUMBER DESCRIPTION QTY. QRA-300RR SW Quick Release Arm SPA-300RR SW Primary Arm SSA-300RR SW Secondary Arm SAB-300RR SW Arm Connecting Bar SGB-300RR SW Arm Gate Bracket 1/2-13 X 3.5 Hex Bolt Hex Pivot Bolt 1/2-13x2.25 Hex Bolt... - Page 43 Labor charges for dealer service or replacement are the responsibility of the owner. These warranties are in lieu of all other warranties either expressed or implied, and ALL-O-MATIC INC shall not be liable for consequential damage. All implied warranties of merchantability and or fitness for a particular purpose are hereby disclaimed and excluded.
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