industro clean WAP NOVASTAR HPC 14/130E Operating And Instruction Manual
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industro clean WAP NOVASTAR HPC 14/130E Operating And Instruction Manual

Cold water high pressure cleaner
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OPERATING / INSTRUCTION MANUAL
MODEL: WAP NOVASTAR HPC 14/130E 220V
Achieve hygiene standards
& WAP NOVASTAR HPC 14/150E 380V
COLD WATER HIGH PRESSURE CLEANER
+ 27 (0)11 801 4600
info@industroclean.co.za
www.industroclean.co.za
Wap, a flagship brand of Industroclean
We know clean.
crucial to your business

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Summary of Contents for industro clean WAP NOVASTAR HPC 14/130E

  • Page 1 OPERATING / INSTRUCTION MANUAL We know clean. MODEL: WAP NOVASTAR HPC 14/130E 220V Achieve hygiene standards & WAP NOVASTAR HPC 14/150E 380V crucial to your business COLD WATER HIGH PRESSURE CLEANER + 27 (0)11 801 4600 info@industroclean.co.za www.industroclean.co.za Wap, a flagship brand of Industroclean...
  • Page 2 WAP Pressure Washer Range WAP Pressure Washer Range Novastar Novastar Mobile High Pressure Washer – Cold Water Mobile High Pressure Washer – Cold Water The benchmark in mobile pressure washers The benchmark in mobile pressure washers This medium duty high pressure cleaner is fully mobile, with all components mounted on a This medium duty high pressure cleaner is fully mobile, with all components mounted on a sturdy sturdy steel base frame, protected by a steel impact protection cage.
  • Page 3 WAP Pressure Washer Range WAP Pressure Washer Range WAP Pressure Washer Range Standard Attachments Standard Attachments Standard Attachments • Trigger type safety spray lance with 1m long spray • Trigger type safety spray lance with 1m long spray • Trigger type safety spray lance with 1m long spray pipe and 25°...

  • Page 4: Table Of Contents

    TABLE OF CONTENT INTRODUCTION DESCRIPTION OF PRODUCT TECHNICAL SPECIFICATIONS EQUIPMENT INSTALLATION GUIDELINES 4.1. GENERAL WATER REQUIREMENTS 4.3. POWER REQUIREMENTS EQUIPMENT OPERATING PROCEDURES 5.1. GENERAL SAFETY GUIDELINES 5.2. PRE START-UP CHECK LIST 5.3. CONTROLS 5.3.1. PRIMARY CONTROL PANEL 5.3.2. SECONDARY CONTROL PANEL 5.4.

  • Page 5: Introduction

    REF. 1: INTRODUCTION Industroclean is the manufacturer and official supplier of WAP mobile and stationary high- pressure washers and WAP parts washers a in South Africa. WAP machines are of high quality and are exceptionally reliable. WAP high-pressure washers are robust and suitable to heavy industry. Industroclean offers spare parts for WAP pressure washers and parts washers as well as service and repairs for these machines.

  • Page 6: Description Of Product

    REF. 2: DESCRIPTION OF PRODUCT HIGH PRESSURE CLEANER: Nilfisk / Wap NovaStar HPC 14/130 E Cold Water High Pressure Cleaner – 220 Volt Alternatively: Nilfisk / Wap NovaStar HPC 14/150 E Cold Water High Pressure Cleaner – 380 Volt This medium duty cleaner is fully mobile, with all components mounted on a sturdy steel base frame, protected by a steel impact protection cage.

  • Page 7: Technical Specifications

    FEATURES: • Sturdy steel chassis with roll cage for maximum component protection, as well as easy loading and off-loading; • Two solid rubber, heavy duty wheels to facilitate convenient transportation, even over rough terrain; • Direct drive system between pump and engine; •...

  • Page 8: Equipment Installation Guidelines

    REF. 4: EQUIPMENT INSTALLATION GUIDELINES Ref. 4.1. General The correct positioning of the high pressure cleaner in regards to for example, ease of access, environmental circumstances, as well as utilities supply is of crucial importance. When choosing the location for the pressure cleaner, the following criteria should be taken into account: •...

  • Page 9: Water Requirements

    Ref. 4.2. Water Requirements / Details of Water Connection The pressure cleaner requires a permanent connection to the water mains supply. Impurities, dirt and other solid particles contained in the water supply will cause damage to the sensitive working parts of the positive displacement piston pump. Therefore, the water supply to the pump should be of drink water (potable) quality.

  • Page 10: Power Requirements

    Ref. 4.3. Power Requirements / Details of Electrical Connection The connecting up of the high pressure cleaner must be carried out by a qualified electrician and in accordance with the Factories, Machinery and Building Work Act, as amended, and the Machinery and Occupational Safety Act. It must be confirmed that the rated voltage of the equipment corresponds with the mains power supply.

  • Page 11: Equipment Operating Procedures

    REF. 5: EQUIPMENT OPERATING PROCEDURES Ref. 5.1. General Safety Guidelines In the interest of safety at the workplace, this equipment may only be operated by persons who have been properly instructed in terms of the correct operating procedures. Before taking the high pressure cleaner into operation, operating personnel must be familiarised with the contents of this instruction manual, particularly with regard to any applicable safety precautions.

  • Page 12: Pre Start-Up Check List

    Ref. 5.2. Pre Start-up Check List Prior to taking the high pressure cleaner into operation, it is recommended to carry out a few, basic checks. Not only will this eliminate the wasting of valuable time, trying to operate the equipment by trial and error, but it will also minimize the possibility of costly repairs and unnecessary downtime.

  • Page 13: Controls

    Ref. 5.3. Controls Ref. 5.3.1. Primary controls The control panel is equipped with the following: • A two position push button master control switch: Green button: Machine “On”; Red button: Machine “Off”; Ref. 5.3.2. Secondary Controls • Chemical dosing lever; •...

  • Page 14: Practical Operation

    Ref. 5.4.2. Practical Operation Handling the Spray lance: For optimum cleaning results, maintain an even distance of approximately 5 - 15 cm between spray nozzle and surface to be cleaned. It is recommended to move the spray lance at a controlled, steady pace from side to side, - ideally, with the spray lance tilted at a slight angle to aid the “slicing”...

  • Page 15: Chemical Application

    REF. 6: CHEMICAL APPLICATION Ref. 6. Chemical Application Procedure under Low Pressure Chemical application under low pressure is possible in conjunction with the Venturi based chemical injector and chemical flow actuator nozzle. Step 1: To facilitate this, a chemical container with a suitably pre-diluted additive must be placed next to the pressure cleaner and connected by means of the chemical feeder hose.

  • Page 16: Recommended Chemical Products

    REF. 7: RECOMMENDED CHEMICAL PRODUCTS Industroclean chemical products are highly effective, and formulated for use in high pressure cleaning equipment. We have a range of chemicals for all industries and unique applications. Please Consult with the Industroclean team for the most effective chemicals for your cleaning needs. PAGE NO: 14...

  • Page 17: Maintenance / Service Requirements

    REF. 8: MAINTENANCE / SERVICE REQUIREMENTS The high pressure cleaner, must be checked and serviced regularly to ensure that the equipment remains in proper working order. Inspections should be carried out by qualified personnel, i.e. Industroclean service technicians or personnel trained by Industroclean South Africa. The frequency of inspections and maintenance work is relative to the number of operating hours accumulated.
  • Page 18 SIX MONTHLY SERVICE OR AT LEAST EVERY 400 – 500 HRS OF OPERATION • Change pump oil of high pressure pump. • Clean out water filter if fitted. • Carry out functional test of the by-pass valve / pressure regulating block. •...

  • Page 19: High Pressure Pump Oil Change

    REF. 9: HIGH PRESSURE PUMP OIL CHANGE The oil level of the high pressure pump must be checked periodically and topped-up, as required. The high pump is equipped with a sight glass, as well as a dip stick for convenient measuring.

  • Page 20: Nozzle Table

    REF. 10: NOZZLE TABLE It is imperative to use only the stipulated nozzles with this pump module. Incorrect nozzle sizes will cause the equipment to malfunction, as the operating pressure depends on the orifice of the nozzle. The pressure indications stated in the paragraph "Technical Specifications" and in the table below can vary slightly due to the following reasons: - manufacturing tolerances of the nozzle, - voltage and frequency fluctuations of the power supply.

  • Page 21: Fault Identification / Rectification

    REF. 11: FAULT IDENTIFICATION / RECTIFICATION FAULT CAUSE RECTIFICATION Machine fails to start-up Electrical supply interrupted Electrician to check power or stops in mid operation supply Blown fuse Check & replace fuses inside the switch box Circuit breaker tripped Check & reset Optional extra: “Sleep function”...
  • Page 22 FAULT CAUSE RECTIFICATION Pump aggregate Leak in the system Check & repair continues to run, even though spray lance is closed Faulty by-pass valve Check, repair or replace Leaking spray lance Damaged O-ring Replace O-ring in coupling between pistol & spray lance Malfunctioning valve Repair or replace valve assembly...

  • Page 23: Replacement Part Procurement Procedure

    REF. 12: REPLACEMENT PART PROCUREMENT Only first grade materials and components are used in the construction of WAP industrial cleaning equipment.Only original Industroclean approved parts should be used when component replacement becomes necessary. The availablity of the full range of parts and accessories is guaranteed for a period of at leats 5 years from date of purchase.

  • Page 24: Spare Parts - Breakdown

    REF. 13: SPARE PARTS - BREAKDOWN Ref. 13.1 Exploded View NovaStar High Pressure Pump PAGE NO: 22...
  • Page 25 POS. REF. NO. DESCRIPTION PCS. 44.1204.41 PISTON DIAMETER 18 mm 99.3175.00 BOLT M8 X 60 UNI 5931 96.7014.00 WASHER DIAMETER 8 90.3841.00 WASHER DIAMETER 17,13 X 2,62 mm KIT 123 36.2003.66 VALVE SEAT KIT 123 32.2001.76 VALVE KIT 123 94.7376.00 SPRING DIAMETER 9,4 X 14,8 mm KIT 123 36.2025.51...

  • Page 26: Exploded Flexi Coupling Flange For Pump

    POS. REF. NO. DESCRIPTION PCS. 90.2682.00 SEAL RING DIAMETER 18 H.P. KIT 127 - 131 44.1001.51 SEAL RING DIAMETER 18 H.P. KIT129 - 131 98.2100.00 PLUG G 3/8 X 13 98.2176.00 PLUG G 1/2X10 96.7380.00 WASHER DIAMETER 17,5X23X1,5 96.7514.00 WASHER DIAMETER 21,5X27X1,5 98.1966.00 PLUG G 1/8X8 90.2684.00...

  • Page 27: Exploded View Control Set

    Ref. 13.3 Exploded View Control Set POS. REF. NO. DESCRIPTION PCS. 92.2020.00 NUT M6 UNI 5589 99.1848.00 BOLT M6 X 16 UNI 5923 36.3145.02 HOUSING 36.3141.64 FLAT WASHER 94.7516.00 SPRING DIAMETER 21,5 X 46 KIT 93 92.2200.00 NUT M8 X 1 UNI 5589 94.7400.00 SPRING DIAMETER 11,8 X 28,5 36.3134.01...
  • Page 28 POS. REF. NO. DESCRIPTION PCS. 90.5034.00 SEAL FOR O-RING KIT 93 90.3577.00 O-RING DIAMETER 7,66X1,78 KIT 93 96.7009.00 WASHER DIAMETER 8X14X1,5 36.3143.73 GUIDE PISTON 97.6660.00 ELASTIC SUPPORT 94.7384.00 SPRING DIAMETER 9,8 X 11,8 KIT 93 90.3574.00 O-RING DIAMETER 6,07 X 1,78 KIT 93 36.3142.66 CONTROL PISTON...
  • Page 29 POS. REF. NO. DESCRIPTION PCS. 94.8217.00 CONICAL SPRING DIAMETER 4,3 /7,3X11 KIT 94 90.3582.00 O-RING DIAMETER 9,25 X 1,78 KIT 94 98.2057.00 PLUG M14 X 15 90.3594.00 O-RING DIAMETER 17,17X1,78 36.3178.70 UNION M22X 1,5 92.8927.00 STRAINER 90.3828.00 O-RING DIAMETER 12,37 X 2,62 36.2569.70 INTAKE HOSE FITTING 10.0119.02...

  • Page 30: Cleaning Attachments

    Ref. 13.4 Cleaning Attachments (NEW VERSION 2012) POSITION: DESCRIPTION: REF. NO:: TRIGGER TYPE SAFETY PISTOL ERGO 2000 106403122 SEAL KIT FOR PISTOL HIGH PRESSURE HOSE DN 8 X 10 19-1473 O-RING DIAMETER 10,82 X 1,78 9154 SUPPORT RING 55185 O-RING DIAMETER 20,35 X 1,78 49587 SPRAYLANCE 1000 MM ANGLED O-RING SET...

  • Page 31: Guarantee

    (OLDER VERSION 2011) POSITION: DESCRIPTION: REF. NO: TRIGGER TYPE SAFETY PISTOL 64170 HIGH PRESSURE HOSE DN 8 X 10 19-1473 O-RING 18059 NIPPLE ¼ ∅ 19 X 33 301000090 CONNECTOR M21 X 1.5 ∅ 47 X 90 301000087 SPRAY LANCE 61114 HANDLE SHELLS 301000485...

  • Page 32: Nationwide Sales And Service Network

    REF. 15: NATIONWIDE SALES AND SERVICE NETWORK Industroclean branches Welkom Johannesburg 8 Neser street, Ext 36 Kimbult Industrial Park Welkom 1504 Coleen Road 9459 Laserpark +27 57 353 3186 Honeydew info@industroclean.co.za Gauteng 2040 Rustenburg +27 11 801 4600 Platinum Industrial Park info@industroclean.co.za Baron Street 5 Rustenburg...
  • Page 33 Industroclean partners +27 41 396 3500 info@ecclean.co.za Sasolburg Tharochem (Pty) Ltd 14 William Stow Street Sasolburg 1947 +27 16 976 7001 tharo@tharochem.co.za East London Industro Clean Border (Pty) Ltd 26 Brill Street Arcadia East London 5201 +27 43 722 0618 leon.industroclean@hypmai...

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