Inspection And Maintenance - REID LIFTING PORTADAVIT QUANTUM Assembly & Operation Manual

Inspection & Maintenance
The following information is based on REID Before use, the product should be inspected for
Lifting's recommendations and does not remove visual defects using the checklist below:
the responsibility of the user to comply with the
Ensure that the kingpin, column, jib and
relevant regulations and standards that are valid
backstay are free from dents and indentations
in the respective countries and regions where the
and are not showing any signs of distortion
system is being used.
Check that there is no elongation of the beam
holes and that the inserts have not become
loose.
Make sure that the telescopic jib section retracts
fully and that the holes line up so that the pin
can be fully inserted. If either of these functions
are affected, it may be a sign that the device
has been overloaded.
Ensure that there is no damage to the shackles
or polyester strop. (REID recommends
replacing the strop if there are any signs of
damage, fraying, UV degradation or wear)
Make sure that the sheaves rotate freely and
that there is no visible damage
Ensure that no bolts are loose
Check any brackets or attachments for signs of
damage.
Test the free rotation of the kingpin and ensure
that it is fully engaged in the socket. The lower
bearing at the bottom of the column needs to be
flush with the top of the socket.
Regular Inspections
To ensure that the product's remains in safe
working order it must be inspected regularly by a
competent person. We recommend inspections
every 6 months for personnel lifting and every 12
months for goods only, unless adverse working
conditions or profile of use dictate shorter
periods. The components of the system frame
need to be checked for damage, wear, corrosion
or other irregularities. It may be necessary to
disassemble the system frame in order to do this.
Particular attention should be paid to checking the
profiles for denting, making sure there is no wear
or elongation on the bolt holes and ensuring that
the jib section retracts smoothly.
Any necessary repairs should only be carried
out by an approved specialist workshop using
original spare parts. It is recommended that once
inspected or repaired, the device is marked with
the date of the next inspection.
Inspections are instigated by the user. If detailed
information is required on inspection and test
criteria, please refer to your supplier's technical
department. The equipment Inspection Record is
on page 27.
If using the system in explosive atmospheres, see
additional section titled ATEX.
Maintenance & Repair Storage & Transportation
In order to ensure correct operation, the conditions When transporting the components, take note of
for inspection and maintenance must be complied all the manual handling considerations.
with. If any defects are found, stop using the
Do not throw the product down or stack any
product immediately.
items on top of it.
No alterations or additions to the equipment
Always place carefully and security on the
should be made without the written consent of the
ground to avoid damaging the equipment.
manufacturer. Any repair must be carried out in
accordance with the manufacturer's procedures.
It is recommended to maintain the equipment in a
clean and dry manner. Cleaning is suggested using
a sponge or cloth with warm, soapy water, rinsing
and allowing to dry.
This product must be assembled using metric
fixings of the same type and quality as those
supplied by the original manufacturer only.
Failure to do so could have an impact on the
structural performance and stability of the
product.
PORTADAVIT
QUANTUM
Overload Indicator
This product is fitted with a mechanism that will
indicate if the structure has been overloaded.
There are two warning signs to look out for:
The pin to lock the two jib components
together is difficult to insert or can't be
inserted completely when the upper jib is
retracted into its vertical stowed position after
use
The upper part of the jib itself can't be fully
retracted into its stowed position
If either of these occur, quarantine the
equipment immediately and contact your REID
representative.
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