REID LIFTING porta-gantry 500 Assembly & Operation
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- Assembly & operation manual (36 pages)
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Table of Contents
Related Manuals for REID LIFTING porta-gantry 500
Summary of Contents for REID LIFTING porta-gantry 500
- Page 1 ASSEMBLY VIDEO Assembly & Operation www.reidlifting.com...
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Page 2: Table Of Contents
No. 1 in lightweight, portable, safe lifting solutions CONTENTS ASSEMBLY INSTRUCTIONS INTRODUCTION VARIANTS AND OPTIONS CORRECT OPERATION • Wind Up Jack Legs • WUJL Inspection / Maintenance • Intended Use • Ratchet Beam Elevation System • Inspection Prior to Initial Operation •... -
Page 3: Introduction
INTRODUCTION All users must read these operating instructions carefully prior to the initial operation. These instructions are intended to acquaint the user with the machine/hoist and enable him/her to use it to the full extent of its intended capabilities. The operating instructions contain important information on how to handle the gantry in a safe, correct and economic way. -
Page 4: Correct Operation
No. 1 in lightweight, portable, safe lifting solutions CORRECT OPERATION Ensure that the overall working load limit (WLL) is adhered to – following the necessary Risk Assessment Intended Use and Method Statement. Maximum Capacity The PORTA-GANTRY is intended to be used for the lifting of goods or the lifting of persons, or for providing a safety anchor for the prevention of falls. -
Page 5: Notes For Correct Usage
The capabilities stated in the table below are only • NEVER walk away from structure whilst connected to applicable to standard range PORTA-GANTRY systems. the equipment i.e. connected by a fall arrest block or Bespoke versions of the gantry are available tailored winch to specific lifting needs. -
Page 6: Attaching The Load
No. 1 in lightweight, portable, safe lifting solutions INSPECTION/MAINTENANCE It is essential for safety that the PORTA-GANTRY is • withdrawn from use immediately should: Regular Inspections 1. Any doubt arise about its condition for safe use To ensure that the gantry frame remains in safe working order it must be subjected to thorough periodic inspections by a competent person. -
Page 7: Storage And Transportation
II 2 GD T6 atmospheres then the following section must be followed. Any different or exceeding use is considered incorrect and REID Lifting Ltd will not accept any Identification for protection against explosions responsibility for damages resulting from false II: Unit group II – non-mining application application. -
Page 8: Atex - Spark Formation
No. 1 in lightweight, portable, safe lifting solutions ATEX - Spark Formation each use if used in a potentially explosive atmosphere. Inspections and maintenance shall be carried out at a Increased danger of ignition may emanate from safe distance away from an explosive atmosphere. clashing of special material pairings. -
Page 9: Assembly Instructions
ASSEMBLY INSTRUCTIONS Gloves Protective footwear Hard hat N.B. Appropriate PPE should be worn: The PORTA-GANTRY and its constituent components are described in the image below. Trolley Beam Cheek Plate Bolts, Nuts & Washers Adjustable Upright Strut ‘Trap’ Plate Strut Handle Hockey Stick Lockable Castors Leg Brace... - Page 10 No. 1 in lightweight, portable, safe lifting solutions PORTA-GANTRY system delivered flat packed on Gantry Tool Set (supplied as an option): a pallet: • Ratchet handle 1/2” sq drive • 2 x A-Frames • 24mm socket • 1 Trolley • 24mm combination spanner •...
- Page 11 Lock castors in orientation shown: Apply the castor brakes Pre Assembly visual check Put brakes on only with protective footwear • Beam ensuring that the castors are in the • Trolley orientation shown. • 2 x A-Frames Do not use hands •...
- Page 12 No. 1 in lightweight, portable, safe lifting solutions N.B. The gantry beam has adjustment holes to narrow the footprint of the gantry. This is best done when the gantry is assembled with 2 persons sliding the A-frame inwards while 1-2 persons steady the gantry by holding the beam –...
- Page 13 Offer opposite side of beam to the rear bolt-hole Visual Check on the cheek-plate (Bolt 1) and insert bolt. Put on plain washer, spring washer then nut, finger tight. Scissoring system - Keeping hands clear of potential “Pinch” area marked with warning tape Chain Hoist opposite end of beam At this stage it may be useful to attach the lifting...
- Page 14 No. 1 in lightweight, portable, safe lifting solutions Insert the second bolt into the cheek-plate. Visual Check Tighten both bolts until spring washer is fully depressed. (Do not over tighten) Move trolley to other end of beam, opposite to Repeat the scissor activity at the opposite end the end to be raised, and secure by tightening of the gantry.
- Page 15 Insert and tighten the final beam bolt. The gantry is now erect at its lowest height setting. Beam height adjustment bolts (2 bolts on each upright) Tighten all bolts to 27 Nm (20 ft lbs) or until spring washers are fully depressed If the hoist is not already attached to the Decide on the height required (always using the lowest suspension point on the trolley, do so now (using...
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Page 16: Variants And Options
No. 1 in lightweight, portable, safe lifting solutions If the wind up jack legs are fitted the following points must be observed: 1. Check whether the castors fitted are Load Rated (or Pneumatic) N.B. For pneumatic (non load bearing) castors the WUJL system must always be applied prior to performing any lift. -
Page 17: Wujl Inspection/Maintenance
setting for the work in hand). Fig.1 Fig.2 Fig.1 Fig.2 Wind Up Jack Leg in Jacks secured with locking 2. Ensure the claw-hook at the end of ratchet strap is Wind Up Jack Leg in Jacks secured with locking 2. Ensure the claw-hook at the end of ratchet strap is ‘parked’... -
Page 18: Porta-Gantry Range
No. 1 in lightweight, portable, safe lifting solutions PORTA-GANTRY RANGE Unique portable gantry system that can safely lift up to 5000kg, with manual assembly on just 4 bolts. NOTE - Beam Height Adjustment The height of each gantry beam is easily adjusted by the release of 2 bolts on each upright and can be easily and safely raised into position by increments of 200 or 150mm depending on product. -
Page 19: Detailed Dimensions
PORTA-GANTRY RANGE | Detailed Dimensions(mm) D max D min H max H min Max height Min height Max height Max height Min height A-Frame Trolley Height Castor to top to top to top Width Weight roller increment Diam lifting eye lifting eye of beam of roller... -
Page 20: Porta-Gantry 5000
No. 1 in lightweight, portable, safe lifting solutions PORTA-GANTRY 5000 The PORTA-GANTRY WLL 5000kg is a first in the industry. Following the design principles of all of the range, the PORTA-GANTRY 5000kg is highly portable, safe and manually operated. See separate Assembly & Operating manual. -
Page 21: Porta-Gantry Rapide
PORTA-GANTRY RAPIDE Unique, ultra-lightweight, portable, rapid assembly gantry system with goods WLL up to 500kg designed for rapid deployment and operation, confined space/work at height applications, personnel lifting and fall protection up to 3 persons. See separate Assembly & Operating manual. Tel: +44 (0)1291 620796 www.reidlifting.com... -
Page 22: Quality & Safety
ACCREDITATIONS Conformité Européenne (CE) Quality and safety are key themes throughout this document and the REID Lifting ethos. It is with this in REID Lifting’s products have been designed, tested and mind that we have undertaken external accreditations approved (as appropriate) by the Conformité Européenne. -
Page 23: Inspection Record
INSPECTION INSPECTION RECORD * Insert data from serial numbers found on product into table below Product number(s)* A Serial number(s)* B WLL* C Year of manufacture* D Name of user Date of purchase Date of first use Periodic Examination and Repair History Date Inspected by Pass/Fail... - Page 24 WEBSITE PGOM500-3000/EN/V20/2018/09 All information herein is copyright protected by REID Lifting Ltd. All company and product names are Trade Mark and Trade Name protected and all REID Product IPR is protected under Patents, Patents Pending and/or Design Rights. Printed using environment friendly processes and materials...
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