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REID LIFTING PORTAGANTRY RAPIDE PGRS20 Assembly & Operation Manual

REID LIFTING PORTAGANTRY RAPIDE PGRS20 Assembly & Operation Manual

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Assembly & Operation Guide
REIDLIFTING.COM

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Summary of Contents for REID LIFTING PORTAGANTRY RAPIDE PGRS20

  • Page 1 PORTAGANTRY RAPIDE Assembly & Operation Guide REIDLIFTING.COM...
  • Page 2 Contents PORTAGANTRY RAPIDE Correct Operation ATEX Intended Use ATEX Maximum Capacity Classification [Zone 2] Inspection Prior to Initial Operation Classification [Zone 1] Lightweight. Inspection Before Starting Work Spark Formation Temperature Range Static Electricity Notes for Correct Operation Inspection, Maintenance & Repair Warning Assembly Instructions Portable.
  • Page 3: Correct Operation

    Lifting of Personnel: For the lifting of personnel and A-Frames vertical and parallel to each load limiting devices such as shock absorbers or REID Lifting will reduce the WLL by half, thereby self-retracting lifelines that reduce impact forces, other. increasing the safety factor of the product. As typically to a maximum of 6kN per user as required For fall protection applications see page 7.
  • Page 4 Correct Operation Fall Protection Applications PORTAGANTRY RAPIDE Use as a Fall Protection Anchor Attach the hoist to the lifting point on the The product should not be moved under load Don’t allow the load to hit the system frame. Custom versions of the system are available The fall arrest device must only be attached to trolley only, making sure it is attached in a way except when a competent person or authority...
  • Page 5 Fall Protection Applications PORTAGANTRY RAPIDE Fall Protection/Confined Space Set Up | 1 User Never walk away from the footprint of the Only use designated anchor points for the trained in its correct application and use. product or move outside designated safe zones attachment of fall protection devices.
  • Page 6 Fall Protection Applications PORTAGANTRY RAPIDE Fall Protection/Confined Space Set Up | 1 User Fall Protection/Confined Space Set Up | 2 Users [PGR1000 Only] Man riding winch installed on trap plate with bracket Man riding winch Self retracting lifeline for Self retracting lifeline for installed on trap plate fall arrest scenario fall arrest scenario...
  • Page 7 Fall Protection Applications PORTAGANTRY RAPIDE PORTAGANTRY 500kg | Fall Protection Anchor Ratings Fall Protection Set Up | 2 Users [PGR1000 Only] RAPIDE PGR 500 Product Code Anchor Point ‘A’ Anchor Point ‘B’ Anchor Point ‘C’ Max No. Users PGRS20J 15 kN 15 kN 12 kN PGRS23J...
  • Page 8 Fall Protection Applications PORTAGANTRY RAPIDE PORTAGANTRY 500kg | Fall Protection Anchor Ratings RAPIDE PORTAGANTRY 1000kg | Fall Protection Anchor Ratings RAPIDE PGR 500 PGR 1000 Product Code Anchor Point ‘A’ Anchor Point ‘B’ Anchor Point ‘C’ Max No. Users Product Code Anchor Point ‘A’...
  • Page 9: Inspection And Maintenance

    Inspection Record is on page 35. structural performance and stability of the system is being used. product. REID Lifting and its resellers can supply If using the product in explosive atmospheres, these spare parts locally. Regular Inspections see additional section titled ATEX.
  • Page 10 (if and REID Lifting will not accept any responsibility vapours or mists or by air and dusts mixtures are of protection where mixtures of air and gases, applies especially in the case of rust or surface during assembly and use.
  • Page 11 Assembly Instructions PORTAGANTRY RAPIDE The PORTA GANTRY RAPIDE and its constituent components are described in the image below. Pre-Assembly Beam Trolley Pre set-up checks Cheek Plate This product is delivered flat packed Sheaved Trolley Ensure the castors are locked Allow sufficient clearance for the A-Frame rotation. If sufficient space not available see steps 13 to 17 - Confined Space set-up method Upright N.B.
  • Page 12 Assembly Instructions PORTAGANTRY RAPIDE Master-link / Close-Coupled Trolley Installation Height Adjustment Ensure the upright is bolted using top and bottom fixing holes on Trap Plate. Be careful not to trap hands between beam and cheek plates! Be careful not to allow plate to swing open uncontrolled. Never adjust the height while the gantry is under load.
  • Page 13 Assembly Instructions PORTAGANTRY RAPIDE Winch Bracket Installation Confined Space Assembly Gantry Stowage Trolley Storing Never install winch bracket while gantry is under load. Only install winches which are approved by REID for use with the PORTA GANTRY RAPIDE and a suitable interface Trolley can be stored separately, on the / mounting plate supplied.
  • Page 14 Assembly Instructions PORTAGANTRY RAPIDE Winch Installation Fall Arrest Block Installation Beam Width Adjustment Place retaining pin into holes, F Observe pin is securely engaged Illustration shows one example of many winches, fall arrests and interface brackets available. Beam width adjustment can take place during steps 4 or 5 Place winch onto locating pin, D Present the fall arrest block to the Upright as Insert second pin as shown...
  • Page 15 Dimensions Dimensions PORTAGANTRY RAPIDE PORTAGANTRY 250-500 RAPIDE Beam length Dimensions [mm] Unit Weight*** Fall Arrest Beam adjustment Goods Personnel Capacity** Positioning** Beam CMin CMax DMin DMax FMin FMax HMin HMax Capacity [kg] No of Length [kg] [kg] Clear operating span Person(s) PGRS20 2000...
  • Page 16 Dimensions PORTAGANTRY RAPIDE PORTAGANTRY 1000 RAPIDE Beam length Beam adjustment Dimensions [mm] Unit Weight*** Clear operating span Fall Arrest Goods Personnel Capacity** Height to lifting eye Beam CMin CMax DMin DMax FMin FMax HMin HMax Capacity Positioning** [kg] No of Length [kg] [kg]...
  • Page 17: Quality & Safety

    Accreditations Conformité Européenne [CE] & UK Testing Product IPR LEEA Membership - REID Lifting is a full member of the Lifting Equipment Engineers Association Conformity Assessed [UKCA] This product complies with the following: Quality and Safety are at the heart of the REID...
  • Page 18: Product Labelling

    Product Labelling Key Product Labelling PORTAGANTRY RAPIDE Product labelling Safety Labels Serial Labels The following labels must be present on your system and must be legible. 1. Product Number Insert and secure the bolt before loading the system. 2. Serial Number 3.
  • Page 19 Product Identification & Inspection Record Notes PORTAGANTRY RAPIDE Periodic Examination & Repair History Insert data from serial numbers found on product Marking into table here: The serial labels indicate: Date Inspected by Pass/Fail Corrective Action Comments The product identification number The product’s unique serial number The goods’...
  • Page 20 Notes Notes PORTAGANTRY RAPIDE...
  • Page 21 All information herein is copyright protected by REID Lifting Ltd. All company and product names are Trade Mark and Trade Name protected and all REID Lifting Ltd. Product IPR is protected under Patents, Patents Pending and/or Design Rights.