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Emerson Topworx Valvetop DXN Installation, Operation & Maintenance Manual

Emerson Topworx Valvetop DXN Installation, Operation & Maintenance Manual

With nuclear go switches

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Valvetop™ DXN with Nuclear GO™Switches
Installation, Operation & Maintenance Manual

Table of Contents

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3
4
5
6
7
8
9
1 0
1 2
1 4
1 6
1 7
1 8
S w i t c hb ox O r ie ntati o n
D X N D i men s i on al Dr aw i ng
E n c l os ur e A s s e mbl y
S w i t c h C al i br a ti on
W i r i ng & S af e Us e
E G S W i r i ng & S a fe Us e
Ce r t i fi c a t io n s & A p p ro v a ls

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Summary of Contents for Emerson Topworx Valvetop DXN

  • Page 1: Table Of Contents

    Valvetop™ DXN with Nuclear GO™Switches Installation, Operation & Maintenance Manual Table of Contents S w i t c hb ox O r ie ntati o n Mo un t in g D X N D i men s i on al Dr aw i ng E n c l os ur e A s s e mbl y S w i t c h O r i e nta tio n S w i t c h C al i br a ti on...
  • Page 2 DXN with Nuclear GO Switches Installation, Operation & Maintenance 502.969.8000 Installation on Actuator Orientations, Normal and Reverse Acting Normal acting is full CW when the process valve is closed and CCW when the process valve is open. Reverse acting is full CW when the process valve is open and CCW when the process valve is closed. Illustration #1 The image to the left shows a Valvetop unit mounted parallel to the process valve in the closed position.
  • Page 3: Mounting

    Installation on Actuator (continued) Mounting TopWorx has numerous mounting bracket kits available to meet your specific application, whether rotary or linear. Consult your local distributor or factory representative for ordering information. The illustration shows a direct Namur mount on a quarter turn valve. Refer to your mounting kit documentation for specific mounting instructions.
  • Page 4 DXN with Nuclear GO Switches Installation, Operation & Maintenance 502.969.8000 Dimensions and Materials: Valvetop DXN Illustration #4: DXN Dimensional Drawing MATERIALS OF CONSTRUCTION MINIMUM 2.5" REQUIRED CLEARANCE IN ORDER TO DISENGAGE THE SHAFT FROM THE ID BUSHING AND REMOVE LID WHERE OPTIMUM CONDITIONS APPLY Enclosure Cast 316 Stainless Steel 304 Stainless Steel standard &...
  • Page 5 Dimensions and Materials: Enclosure and Shafts Illustration #5: Enclosure Assembly Shaft Assembly Internal Ground Lug O-ring Seal Illustration #6: Shaft Detail External Ground Lug MOUNTING SURFACE Conduit Entry STANDARD NAMUR...
  • Page 6: W I T C H O R I E Nta Tio N

    DXN with Nuclear GO Switches Installation, Operation & Maintenance 502.969.8000 Switch Orientation All Valvetop products are factory set for 90° rotation normal acting on parallel orientation with switch 1 (full clockwise) for the process valve closed position When changing orientation the target magnets will have to be relocated for your application. Target magnets are infinitely adjustable, allowing the Valvetop unit to be rotated 90°, 180°, or 270°...
  • Page 7 Switch Calibration Procedure Never perform switch calibration procedure while area is know to be hazardous For intrinsically safe models, the unit must be wired in accordance with the control drawing S-K094 and S-K094A. For standard explosion-proof models, the calibration may be preformed using a Volt-Ohm meter by using the Ohm setting across COM and NO.
  • Page 8 DXN with Nuclear GO Switches Installation, Operation & Maintenance 502.969.8000 Wiring & Safe Use Illustration #8: Terminal Strip Assembly Switch 1 Green to GND Ground COM (Black) Terminal 2 NC (Red) Terminal 1 NO (Blue) Terminal 3 Switch 2 Green to GND Ground COM (Black) Terminal 5...
  • Page 9 Wiring & Safe Use Illustration #9: EGS Connector Wiring EGS Connector Termination Terminal Wire Marker Wire Color WHITE GREEN ORANGE BLUE WHITE W/ BLACK RED W/ BLACK GREEN W/ BLACK ORANGE W/ BLACK BLACK...
  • Page 10: 0 Ie E & A P 10 0 0 ( Co N Ta In M E N T)

    DXN with Nuclear GO Switches Installation, Operation & Maintenance 502.969.8000 Containment IEEE & AP1000 (Containment) Containment IEEE & AP1000 (Containment) OPERATING TEMPERATURES Technical Data • Two GO™ Switches to give Open/Close indication DXN Switchbox • Single Pole Double Throw contacts (SPDT Form C)
  • Page 11 NUCLEAR POSITION INDICATION Containment Containment NUCLEAR POSITION INDICATION IEEE & AP1000 (Containment) IEEE & AP1000 (Containment) Containment IEEE & AP1000 (Containment) SPDT FORM C SPDT FORM C Maintenance: Maintenance: None required during qualified life Maintenance: None required during qualified life...
  • Page 12: 2 Ie E & A P 10 0 0 ( Ha R Sh )

    DXN with Nuclear GO Switches Installation, Operation & Maintenance 502.969.8000 Harsh IEEE & AP1000 (Harsh) Harsh OPERATING TEMPERATURES Technical Data IEEE & AP1000 (Harsh) • Two GO™ Switches to give Open/Close indication DXN Switchbox • Single Pole Double Throw contacts (SPDT Form C) Qualified Life Max.
  • Page 13 Harsh NUCLEAR POSITION INDICATION Containment NUCLEAR POSITION INDICATION IEEE & AP1000 (Containment) IEEE & AP1000 (Harsh) Containment IEEE & AP1000 (Containment) SPDT FORM C SPDT FORM C Maintenance: Maintenance: None required during qualified life Maintenance: None required during qualified life...
  • Page 14: 4 Ie E & A P 10 0 0 ( Mi L D )

    Mild DXN with Nuclear GO Switches Installation, Operation & Maintenance 502.969.8000 IEEE & AP1000 (Mild) Mild OPERATING TEMPERATURES Technical Data • Two GO™ Switches to give Open/Close indication IEEE & AP1000 (Mild) DXN Switchbox • Single Pole Double Throw contacts (SPDT Form C) Qualified Life Max.
  • Page 15 Mild NUCLEAR POSITION INDICATION Containment NUCLEAR POSITION INDICATION IEEE & AP1000 (Containment) IEEE & AP1000 (Mild) Containment IEEE & AP1000 (Containment) SPDT FORM C SPDT FORM C Maintenance: Maintenance: None required during qualified life Maintenance: None required during qualified life...
  • Page 16 DXN with Nuclear GO Switches Installation, Operation & Maintenance 502.969.8000 Standards AECL 98-30830-TS 008 AECL 98-60000-TS 005 AECL 98-60000-TS 006 IEEE 323-1983 IEEE 382-1985 IEEE 344-1987 IEEE 572-1985 IEEE 344-1975/87/2004 IEEE 382-1985/1986 IEEE 323-1974/1983/2003 Qualification Test Reports: On Request...
  • Page 17: 7 War R A Nt Y

    Warranty TOPWORX TERMS AND CONDITIONS OF SALE These terms and conditions, the attendant quotation or acknowledgment, and all documents constitutes an infringement of a valid patent of the United States, and shall pay any damages incorporated by reference therein, binds TopWorx, Inc. hereinafter the Seller, and the buyer,...
  • Page 18: Global Support Offices

    ™ The Emerson logo is a trademark and a service mark of Emerson Electric Co. © 2014 Emerson Electric Co. © 2014 TopWorx, All rights reserved. TopWorx, Switchbox, GO Switch, and Leverless Limit Switch are all trademarks of TopWorx. All other marks are the property of their respective owners. Information herein – including product specifications –...