Summary of Contents for Helios CUBE
- Page 1 HELIOS CUBE User Manual Energy Storage System BS4850-SH Lithium-Ion Battery Storage...
- Page 2 © Copyright 2020. Helios New Energy Technology (Australia) Pty Ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means without prior written consent of Helios New Energy Technology (Australia) Pty Ltd...
- Page 4 The purchased products, services and features are stipulated by the contract made between HELIOS and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specification in the contract, all statements, information, and recommendations in this document are provided “AS IS”...
- Page 5 Anti-static prompting. Electric shock prompting. Hight temperature prompting Provides a tip that may help you solve a problem or save time. Provides additional information to emphasize or supplement important points in the main text. Helios New Energy Technology (Australia) Pty Ltd...
- Page 6 HELIOS CUBE BS4850-SH User Manual Foreword HANGE ISTORY Changes between document issues are cumulative. The latest document issue contains all the changes made in earlier issues. 1.0 (M 1, 2022) ERSION ➢ First issue Helios New Energy Technology (Australia) Pty Ltd...
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Page 7: Table Of Contents
4.1 Checking before Commissioning ........................21 4.2 Battery address setting ..........................21 4.3 Commissioning ............................... 23 4.4 Operation ............................... 23 5. Maintenance and Troubleshooting ..................26 5.1 Maintenance ..............................26 5.2 Troubleshooting ............................. 26 6. Emergency Situation........................29 Helios New Energy Technology (Australia) Pty Ltd... -
Page 8: Safety Instructions
⚫ Do not paint any part of the batteries including any internal or external components. HELIOS will not be liable for any consequence caused by the violation of the safety operation regulations and design, production, and usage standards. The "DANGER", "WARNING", "CAUTION", “TIP” and "NOTE" marks in this document do not represent all the safety instructions. - Page 9 ⚫ Remove watches, rings and other metal objects. ⚫ Use insulated tools. ⚫ Wear proper personal protective equipment (PPE) ⚫ Do not place tools or metal parts on the product Helios New Energy Technology (Australia) Pty Ltd...
- Page 10 Don't dispose with general garbage. Recycle them by special method. Read the user manual when using the device. Wait for 5 minutes to discharge completely after powering the device off. Hot surface. Don't touch! Caution! Be careful of electric shock. Helios New Energy Technology (Australia) Pty Ltd...
- Page 11 ⚫ Don't damage the grounding conductor; ⚫ The product should be connected to PE (protection earth) permanently. Before operation, the electrical connection should be checked to ensure the product is grounded reliably Helios New Energy Technology (Australia) Pty Ltd...
- Page 12 8) The embedded BMS in the batteries is designed for 48VDC, please DO NOT connect battery in series. 9) Battery system must be well grounded and the resistance must be less than 1Ω. Helios New Energy Technology (Australia) Pty Ltd...
- Page 13 ⚫ Follow local laws and regulations when operating the product. It is prohibited to disassemble the batteries. ⚫ Please do not open, repair or disassemble the batteries except staff from HELIOS or authorized by HELIOS. Maintenance and replacement ⚫ High voltage may cause an electric shock, which results in serious injury, death, or serious property damage from the product in operation.
- Page 14 The operation environment may influence the life span and reliability of the product. Please don’t use the product in the following environment: ⚫ Places where temperature and humidity are beyond the technical specifications. ⚫ Moving places. Helios New Energy Technology (Australia) Pty Ltd...
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Page 15: Overview
RODUCT ESCRIPTION The HELIOS CUBE BS4850-SH is a low voltage (48V) battery storage system (BS). As shown in Figure 2-1, the system consists of battery modules (2.56 kWh of capacity each) and an IP65 cabinet which also incorporate a large space for installing inverters or AC chargers at the upper partition. At maximum 7 battery modules can be installed to provide 17.92 kWh capacity in total. -
Page 16: Exterior View
The exterior view of the HELIOS BS4850-SH battery module is shown in Figure 2-2. Figure 2-2 Exterior view of the HELIOS BS4850-SH battery module Figure 2-3 shows the front view of the HELIOS BS4850-SH battery module with an explanation of the functions of various indicators and connection ports Table 2-1. - Page 17 HELIOS CUBE BS4850-SH 2. Overview User Manual Figure 2-3 Front and back views of the HELIOS BS4850-SH battery module Table 2-1 Explanation of the connection port symbols Indicator/Port Function SOC (status of charge) Green light showing status of charge of the battery...
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Page 18: Dimensions
Figure 2-4 Dimension of the battery module Figure 2-5 Dimension of the battery cabinet 2.4 T ECHNICAL PECIFICATION The technical specification of the HELIOS BS4850-SH battery storage system is shown in Table 2-2. Helios New Energy Technology (Australia) Pty Ltd... - Page 19 Max. usable capacity (@25°C and >0.1C C/D power) 16.13 Dimension (WxDxH) 600/670/1380 Weight (excluding batteries) IP grade IP65 Cooling Natural air cooling STANDARDS AND COMPLIANCE IEC/AS62040.1:2019, IEC 62619: 2017, IEC 60730-1:2013, IEC 60730-1:2013/AMD1:2015 WARRANTY Limited warranty 5 years Helios New Energy Technology (Australia) Pty Ltd...
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Page 20: Installation
NPACKING AND HECKING Before unpacking the HELIOS CUBE BS4850-SH product, check the outer packing materials for damage, such as holes and cracks, and check the model sticker. If any damage is found or the model is not what you requested, do not unpack the package and contact your supplier as soon as possible. - Page 21 Used to insulate wires and conductors. (Φ50、Φ70、 Φ95、Φ120） Heat gun Used to heat a heat shrink tubing. Electrician's knife Used to strip cables. Protective gloves Used to protect hands and the device on which you operate. Helios New Energy Technology (Australia) Pty Ltd...
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Page 22: Installation Environment Requirements
(such as dams and hills). ➢ Keep the installation place as dry as possible with good ventilation for heat dissipation. ➢ When installed under direct sunlight, performance de-rate may be initiated due to additional temperature rise. Helios New Energy Technology (Australia) Pty Ltd... -
Page 23: Installation Clearance
Do not install the product at forward tilted, excessive back tilted, side tilted, horizontal, or up-side-down positions. Figure 3-1 Installation clearance 3.5 I NSTALLATION ROCEDURE Step 1 Position the battery cabinet at the right place according to Section 3.4 Helios New Energy Technology (Australia) Pty Ltd... - Page 24 (as shown in Figure 3-3). mm terminal Power/Co Guide bar Guide groove Figure 3-3 Insert the battery modules into the cabinet Helios New Energy Technology (Australia) Pty Ltd...
- Page 25 The recommended cable is AWG6 or the cross-sectional area is 16mm². ⚫ The cable between the battery and inverter should be less than or equal to 10 meters, and within 5 meters is recommended Helios New Energy Technology (Australia) Pty Ltd...
- Page 26 Connect the RJ45 communication cable to the BMS terminal of the inverter as per the instruction of the Inverter User Manual. The definition of the RJ45 pins is shown in Figure 3-6. RS485 B RS485 A RS485 A RS485 B Figure 3-5 Definition of the RJ45 pins. Helios New Energy Technology (Australia) Pty Ltd...
- Page 27 (see Figure 3-7). Please use water-proof flanges to prevent water leakage. Cable Outlet Figure 3-7 Cable outlets on the cabinet Step 8 Complete external wiring according to the User Manual of the inverter to be installed. Helios New Energy Technology (Australia) Pty Ltd...
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Page 28: Commissioning And Operation
OMMISSIONING Check list Item Check scope Installation Make sure that the inverter and HELIOS Cube BS5048- SH battery system are installed correctly, securely, and reliably as per Chapter 3. Cabling The AC and DC power cables and communication cable are connected correctly, securely, and reliably. - Page 29 The BMS only recognizes and remembers the address one time. Therefore, if one wants to change the address the BMS needs to be reset by pressing the reset button for 1-3 seconds prior to the change (see Figure 4-2). Helios New Energy Technology (Australia) Pty Ltd...
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Page 30: Commissioning
During a normal operation, the “RUN” light should be green and the SOC (status of charge) indicator shows the operating status of the battery system (see Table 4-1) Helios New Energy Technology (Australia) Pty Ltd... - Page 31 Helios New Energy Technology (Australia) Pty Ltd...
- Page 32 Charge alarm blink 2 See Table 4-1 Temperature Discharge alarm blink 3 blink 3 Protection Blink 1: on 0.25s, off 3.75s Blink 2: on 0.5s, off 0.5s Blink 3: on 0.5s, off 1.5s Helios New Energy Technology (Australia) Pty Ltd...
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Page 33: Maintenance And Troubleshooting
If the red light is flashing, it is just an alarm signal. Table 5-1 describes potential reasons and how to fix those faults. If you still Helios New Energy Technology (Australia) Pty Ltd... - Page 34 HELIOS CUBE BS4850-SH User Manual 5. Maintenance and Troubleshooting cannot fix the problems according to the suggestions provided in Table 5-1, please contact HELIOS or your installer or distributor. Table 7-1 Common faults and troubleshooting measures Trouble Indication Possible Cause...
- Page 35 Please get ready the following information in advance before contacting us. Serial number of battery module. Distributor. Installation date. Fault description (i.e. alarm information, indicator status, running information, etc.). Your detailed contact information. Helios New Energy Technology (Australia) Pty Ltd...
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Page 36: Emergency Situation
Only dry powder fire extinguisher can be used; if possible, move the battery pack to a safe area before it catches fire. ⚫ Wet Batteries If the battery module is wet or submerged in water, do not let people access it, and then contact HELIOS or an authorized dealer for technical support. ⚫ Damaged Batteries Damaged batteries are dangerous and must be handled with the utmost care.