Blichmann Engineering BEPS-MLT-5BBL-SW Assembly Operation Maintenance Manual

Blichmann Engineering BEPS-MLT-5BBL-SW Assembly Operation Maintenance Manual

5 bbl single wall hybrid brewhouse

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5 BBL Single Wall Hybrid Brewhouse
Assembly, Operation, & Maintenance
Congratulations on your purchase, and thank you for selecting the 5 BBL Hybrid
Brewhouse from Blichmann Engineering™. We are confident that it will provide you
years of service and many gallons of outstanding beer. This manual will familiarize
you with the use, assembly, and the sanitation procedures for the product.
PLEASE READ AND THOROUGHLY UNDERSTAND THIS MANUAL PRIOR TO USE
WARNING:
Sections labeled "Warning" can lead to serious injury or death if not followed. Please thoroughly read these sections
and understand them completely before use. If you do not understand them or have any questions, contact your
retailer or Blichmann Engineering (www.BlichmannEngineering.com) before use.
CAUTION:
Sections labeled "Caution" can lead to equipment damage or unsatisfactory performance of the equipment. Please
read these sections thoroughly. If you have any questions, contact your retailer or Blichmann Engineering
(www.BlichmannEngineering.com) before use.
IMPORTANT:
Sections labeled "Important" should specifically be followed to ensure satisfactory results with the product.
IMPORTANT: Power demand for the brewhouse is 156A at 208V (three phase), 66A at 480V (three phase) or 228A at 240V (single phase).
Select a main breaker setting for 20% above the appropriate amperage to avoid nuisance tripping or as directed by your local codes.
Item Number
BEPS-MLT-5BBL-SW
BEPS-HLT-5BBL-SW
BEPS-BK-5BBL-SW
BEPS-Stand-5BBL
BEPS-CP-5-240V-SW
OR
BEPS-CP-5-208V-SW
BEPS-SanitaryHeater-5BBL
OR
BEPS-SanitaryHeater-5-208V
BEPS-PUMP-15HP
BEPS-Pump-1HP
BEPS-CHILLER-2.0SQM
5 BBL Single Wall Hybrid Brewhouse V6
For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts
IMPORTANT INFORMATION
FOR IMPORTANT SAFETY INFORMATION!
What' s In the Box?
Description
5BBL Single Wall MLT
5BBL Single Wall HLT
5BBL Single Wall Boil Kettle
Kettle Stand 5BBL
5BBL Control Panel 240V Single Phase
OR
5BBL Control Panel 208V 3-Phase
5BBL 240V Sanitary Heater Assembly Set of 3
OR
5BBL 208V Sanitary Heater Assembly Set of 3
1/5hp Brewery Pump
1HP Brewing Pump
Pro Series Chiller
© Blichmann Engineering, LLC 2022
Qty
BEPS-MLT-PARTS-5BBL - Single Wall Mash Tun Parts Kit Parts List:
1
Item Number
Description
1
BE-000633-00
1.5" Sanitary Tri-Clamp
1
BE-000859-00
2.5" Sanitary Cap
3
BE-000861-00
2.5" Sanitary Tri-Clamp
1
BE-000863-00
1.5" TC Elbow - 90°
BE-000866-00
2.5" TC Gasket
2
BE-000868-00
1.5" TC Gasket
BE-001356-00
1.5" TC Butterfly Valve
BE-001236-00
CIP Speer for Pin Style Spray Ball
1
BE-001396-00
CIP Rotating Sprayball - 2.5" OD, 1.5" Pin Style Connection
1
1
Qty
1
1
1
1
1
1
1
1
1
1

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Summary of Contents for Blichmann Engineering BEPS-MLT-5BBL-SW

  • Page 1 Blichmann Engineering (www.BlichmannEngineering.com) before use. CAUTION: Sections labeled “Caution” can lead to equipment damage or unsatisfactory performance of the equipment. Please read these sections thoroughly. If you have any questions, contact your retailer or Blichmann Engineering (www.BlichmannEngineering.com) before use. IMPORTANT: Sections labeled “Important”...
  • Page 2: What's In The Box

    It is not necessary to add the spool to the BK/HLT. 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 3: Heating Elements

    Install the false bottom through the manway in the mash tun (MT) one segment at a time starting with the center section. Install the U-shaped securing clips between the sections to secure them as shown. 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 4 HLT HEATERS 1-3 BOIL HEATER 1-2-3 Heater Power 1-2-3 1-2-3 Selector Switches DIGITAL TIMER Timer Selector Switch DANGER DANGER Lock Out Electrical for Safety. Hazard. 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 5: System Ground

    150A at 230V (single phase). Select a main breaker setting for 20% above the appropriate amperage to avoid nuisance tripping or as directed by your local codes. 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 6 102A at 208V (three phase). Select a main breaker setting for 20% above the appropriate amperage to avoid nuisance tripping or as directed by your local codes. 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 7: Rtd Wiring

    ARE NOT INTENDED TO BE NORMAL SHUTOFF SWITCHES AND SOLELY RELIED UPON TO KEEP THE HEATERS FROM UNINTENTIONALLY ENERGIZING! DRY-FIRED HEATING ELEMENTS ARE NOT COVERED UNDER WARRANTY! 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 8: Control Panel Operation

    Note: Boil Kettle and/or Hot Liquor Tank must be turned to the ‘Auto’ position to turn on at the end of the timer delay. 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 9: Temperature Mode

    To change the values at which the Alarm faults occur, press the ‘P’ key to display either [ALM1 or ALM2]. Use the Up/Down arrows to change. ALM1 will fault ABOVE the entered value (overtemperature alert), while ALM2 will fault BELOW the entered value (under temperature alert). 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 10 Press the ‘D’ key to exit the programming loops, the controller will briefly display [END] to show it is exiting controller configuration mode. 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 11 Once desired value is entered for compensation, press the ‘P’ key to save. -Press the ‘D’ key to exit the programming loops (display will show [END]). 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 12 Simply make the same number of turns on each pump and your flows will be very close to balanced. 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 13: Cleaning Your System

    HLT/BK/MT: Due to the easy access through the top of the relatively small tanks, and small size of the chiller and pumps, it is usually fastest to scour the kettles with a scrub brush mounted on a pole and spray them out with a hose. Optional cleaning tools are available through Blichmann Engineering to make this a fast and thorough job.
  • Page 14 Press the ‘D’ key to exit the programming loops, the controller will briefly display [END] to show it is exiting controller configuration mode. 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 15 Also check for shorts to Ground. Have the electrician inspect the heating element housing for loose wire strands and cable plugs/receptacles, if applicable. 5 BBL Single Wall Hybrid Brewhouse V6 © Blichmann Engineering, LLC 2022 For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts...
  • Page 16 A. Limited Warranty Blichmann Engineering warrants to the original purchaser that this product will be free from manufacturing defects in material and workmanship for a period of one (1) year from the date of purchase by the customer. Proof of purchase is required. Blichmann Engineering’s obligation to repair or replace defective materials or workmanship is the sole obligation of Blichmann Engineering under this limited warranty.

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